military space

rocket-report:-china-launches-refueling-demo;-dod’s-big-appetite-for-hypersonics

Rocket Report: China launches refueling demo; DoD’s big appetite for hypersonics

blue origin, china, hypersonic vehicles, launch, military space, NASA, rocket lab, rocket report, Science, Space, spacex, starship / /

We’re just a few days away from getting a double-dose of heavy-lift rocket action.

Stratolaunch’s Talon-A hypersonic rocket plane will be used for military tests involving hypersonic missile technology. Credit: Stratolaunch

Welcome to Edition 7.26 of the Rocket Report! Let’s pause and reflect on how far the rocket business has come in the last 10 years. On this date in 2015, SpaceX made the first attempt to land a Falcon 9 booster on a drone ship positioned in the Atlantic Ocean. Not surprisingly, the rocket crash-landed. In less than a year and a half, though, SpaceX successfully landed reusable Falcon 9 boosters onshore and offshore, and now has done it nearly 400 times. That was remarkable enough, but we’re in a new era now. Within a few days, we could see SpaceX catch its second Super Heavy booster and Blue Origin land its first New Glenn rocket on an offshore platform. Extraordinary.

As always, we welcome reader submissions. If you don’t want to miss an issue, please subscribe using the box below (the form will not appear on AMP-enabled versions of the site). Each report will include information on small-, medium-, and heavy-lift rockets as well as a quick look ahead at the next three launches on the calendar.

Our annual ranking of the top 10 US launch companies. You can easily guess who made the top of the list: the company that launched Falcon rockets 134 times in 2024 and launched the most powerful and largest rocket ever built on four test flights, each accomplishing more than the last. The combined 138 launches is more than NASA flew the Space Shuttle over three decades. SpaceX will aim to launch even more often in 2025. These missions have far-reaching impacts, supporting Internet coverage for consumers worldwide, launching payloads for NASA and the US military, and testing technology that will take humans back to the Moon and, someday, Mars.

Are there really 10? … It might also be fairly easy to rattle off a few more launch companies that accomplished big things in 2024. There’s United Launch Alliance, which finally debuted its long-delayed Vulcan rocket and flew two Atlas V missions and the final Delta IV mission, and Rocket Lab, which launched 16 missions with its small Electron rocket this year. Blue Origin flew its suborbital New Shepard vehicle on three human missions and one cargo-only mission and nearly launched its first orbital-class New Glenn rocket in 2024. That leaves just Firefly Aerospace as the only other US company to reach orbit last year.

DoD announces lucrative hypersonics deal. Defense technology firm Kratos has inked a deal worth up to $1.45 billion with the Pentagon to help develop a low-cost testbed for hypersonic technologies, Breaking Defense reports. The award is part of the military’s Multi-Service Advanced Capability Hypersonic Test Bed (MACH-TB) 2.0 program. The MACH-TB program, which began as a US Navy effort, includes multiple “Task Areas.” For its part, Kratos will be tasked with “systems engineering, integration, and testing, to include integrated subscale, full-scale, and air launch services to address the need to affordably increase hypersonic flight test cadence,” according to the company’s release.

Multiple players … The team led by Kratos, which specializes in developing airborne drones and military weapons systems, includes several players such as Leidos, Rocket Lab, Stratolaunch, and others. Kratos last year revealed that its Erinyes hypersonic test vehicle successfully flew for a Missile Defense Agency experiment. Rocket Lab has launched multiple suborbital hypersonic experiments for the military using a modified version of its Electron rocket, and Stratolaunch reportedly flew a high-speed test vehicle and recovered it last month, according to Aviation Week & Space Technology. The Pentagon is interested in developing hypersonic weapons that can evade conventional air and missile defenses. (submitted by EllPeaTea)

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ESA will modify some of its geo-return policies. An upcoming European launch competition will be an early test of efforts by the European Space Agency to modify its approach to policies that link contracts to member state contributions, Space News reports. ESA has long used a policy known as geo-return, where member states are guaranteed contracts with companies based in their countries in proportion to the contribution those member states make to ESA programs.

The third rail of European space … Advocates of geo-return argue that it provides an incentive for countries to fund those programs. This incentivizes ESA to lure financial contributions from its member states, which will win guaranteed business and jobs from the agency’s programs. However, critics of geo-return, primarily European companies, claim that it creates inefficiencies that make them less competitive. One approach to revising geo-return is known as “fair contribution,” where ESA first holds competitions for projects, and member states then make contributions based on how companies in their countries fared in the competition. ESA will try the fair contribution approach for the upcoming launch competition to award contracts to European rocket startups. (submitted by EllPeaTea)

RFA is building a new rocket. German launch services provider Rocket Factory Augsburg (RFA) is currently focused on building a new first stage for the inaugural flight of its RFA One rocket, European Spaceflight reports. The stage that was initially earmarked for the flight was destroyed during a static fire test last year on a launch pad in Scotland. In a statement given to European Spaceflight, RFA confirmed that it expects to attempt an inaugural flight of RFA One in 2025.

Waiting on a booster … RFA says it is “fully focused on building a new first stage and qualifying it.” The rocket’s second stage and Redshift OTV third stage are already qualified for flight and are being stored until a new first stage is ready. The RFA One rocket will stand 98 feet (30 meters) tall and will be capable of delivering payloads of up to 1.3 metric tons (nearly 2,900 pounds) into polar orbits. RFA is one of several European startups developing commercial small satellite launchers and was widely considered the frontrunner before last year’s setback. (submitted by EllPeaTea)

Pentagon provides a boost for defense startup. Defense technology contractor Anduril Industries has secured a $14.3 million Pentagon contract to expand solid-fueled rocket motor production, as the US Department of Defense moves to strengthen domestic manufacturing capabilities amid growing supply chain concerns, Space News reports. The contract, awarded under the Defense Production Act, will support facility modernization and manufacturing improvements at Anduril’s Mississippi plant, the Pentagon said Tuesday.

Doing a solid … The Pentagon is keen to incentivize new entrants into the solid rocket manufacturing industry, which provides propulsion for missiles, interceptors, and other weapons systems. Two traditional defense contractors, Northrop Grumman and L3Harris, control almost all US solid rocket production. Companies like Anduril, Ursa Major, and X-Bow are developing solid rocket motor production capability. The Navy previously awarded Anduril a $19 million contract last year to develop solid rocket motors for the Standard Missile 6 program. (submitted by EllPeaTea)

Relativity’s value seems to be plummeting. For several years, an innovative, California-based launch company named Relativity Space has been the darling of investors and media. But the honeymoon appears to be over, Ars reports. A little more than a year ago, Relativity reached a valuation of $4.5 billion following its latest Series F fundraising round. This was despite only launching one rocket and then abandoning that program and pivoting to the development of a significantly larger reusable launch vehicle. The decision meant Relativity would not realize any significant revenue for several years, and Ars reported in September on some of the challenges the company has encountered developing the much larger Terran R rocket.

Gravity always wins … Relativity is a privately held company, so its financial statements aren’t public. However, we can glean some clues from the published quarterly report from Fidelity Investments, which owns Relativity shares. As of March 2024, Fidelity valued its 1.67 million shares at an estimated $31.8 million. However, in a report ending November 29 of last year, which was only recently published, Fidelity’s valuation of Relativity plummeted. Its stake in Relativity was then thought to be worth just $866,735—a per-share value of 52 cents. Shares in the other fundraising rounds are also valued at less than $1 each.

SpaceX has already launched four times this year. The space company is off to a fast start in 2025, with four missions in the first nine days of the year. Two of these missions launched Starlink internet satellites, and the other two deployed an Emirati-owned geostationary communications satellite and a batch of Starshield surveillance satellites for the National Reconnaissance Office. In its new year projections, SpaceX estimates it will launch more than 170 Falcon rockets, between Falcon 9 and Falcon Heavy, Spaceflight Now reports. This is in addition to SpaceX’s plans for up to 25 flights of the Starship rocket from Texas.

What’s in store this year?… Highlights of SpaceX’s launch manifest this year will likely include an attempt to catch and recover Starship after returning from orbit, a first in-orbit cryogenic propellant transfer demonstration with Starship, and perhaps the debut of a second launch pad at Starbase in South Texas. For the Falcon rocket fleet, notable missions this year will include launches of commercial robotic lunar landers for NASA’s CLPS program and several crew flights, including the first human spaceflight mission to fly in polar orbit. According to public schedules, a Falcon 9 rocket could launch a commercial mini-space station for Vast, a privately held startup, before the end of the year. That would be a significant accomplishment, but we won’t be surprised if this schedule moves to the right.

China is dipping its toes into satellite refueling. China kicked off its 2025 launch activities with the successful launch of the Shijian-25 satellite Monday, aiming to advance key technologies for on-orbit refueling and extending satellite lifespans, Space News reports. The satellite launched on a Long March 3B into a geostationary transfer orbit, suggesting the unspecified target spacecraft for the refueling demo test might be in geostationary orbit more than 22,000 miles (nearly 36,000 kilometers) over the equator.

Under a watchful eye … China has tested mission extension and satellite servicing capabilities in space before. In 2021, China launched a satellite named Shijian-21, which docked a defunct Beidou navigation satellite and towed it to a graveyard orbit above the geostationary belt. Reportedly, Shijian-21 satellite may have carried robotic arms to capture and manipulate other objects in space. These kinds of technologies are dual-use, meaning they have civilian and military applications. The US Space Force is also interested in satellite life extension and refueling tech, so US officials will closely monitor Shijian-25’s actions in orbit.

SpaceX set to debut upgraded Starship. An upsized version of SpaceX’s Starship mega-rocket rolled to the launch pad early Thursday in preparation for liftoff on a test flight next week, Ars reports. The rocket could lift off as soon as Monday from SpaceX’s Starbase test facility in South Texas. This flight is the seventh full-scale demonstration launch for Starship. The rocket will test numerous upgrades, including a new flap design, larger propellant tanks, redesigned propellant feed lines, a new avionics system, and an improved antenna for communications and navigation.

The new largest rocket … Put together, all of these changes to the ship raise the rocket’s total height by nearly 6 feet (1.8 meters), so it now towers 404 feet (123.1 meters) tall. With this change, SpaceX will break its own record for the largest rocket ever launched. SpaceX plans to catch the rocket’s Super Heavy booster back at the launch site in Texas and will target a controlled splashdown of the ship in the Indian Ocean.

Blue Origin targets weekend launch of New Glenn. Blue Origin is set to launch its New Glenn rocket in a long-delayed, uncrewed test mission that would help pave the way for the space venture founded by Jeff Bezos to compete against Elon Musk’s SpaceX, The Washington Post reports. Blue Origin has confirmed it plans to launch the 320-foot-tall rocket during a three-hour launch window opening at 1 am EDT (06: 00 UTC) Sunday in the company’s first attempt to reach orbit.

Finally … This is a much-anticipated milestone for Blue Origin and for the company’s likely customers, which include the Pentagon and NASA. Data from this test flight will help the Space Force certify New Glenn to loft national security satellites, providing a new competitor for SpaceX and United Launch Alliance in the heavy-lift segment of the market. Blue Origin isn’t quite shooting for the Moon on this inaugural launch, but the company will attempt to reach orbit and try to land the New Glenn’s first stage booster on a barge in the Atlantic Ocean. (submitted by EllPeaTea)

Next three launches

Jan. 10: Falcon 9 | Starlink 12-12 | Cape Canaveral Space Force Station, Florida | 18: 11 UTC

Jan. 12: New Glenn | NG-1 Blue Ring Pathfinder | Cape Canaveral Space Force Station, Florida | 06: 00 UTC

Jan. 13: Jielong 3 | Unknown Payload | Dongfang Spaceport, Yellow Sea | 03: 00 UTC

Photo of Stephen Clark

Stephen Clark is a space reporter at Ars Technica, covering private space companies and the world’s space agencies. Stephen writes about the nexus of technology, science, policy, and business on and off the planet.

Rocket Report: China launches refueling demo; DoD’s big appetite for hypersonics Read More »

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The US military is now talking openly about going on the attack in space

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Mastalir said China is “copying the US playbook” with the way it integrates satellites into more conventional military operations on land, in the air, and at sea. “Their specific goals are to be able to track and target US high-value assets at the time and place of their choosing,” Mastalir said.

China’s strategy, known as Anti-Access/Area Denial, or A2AD, is centered on preventing US forces from accessing international waters extending hundreds or thousands of miles from mainland China. Some of the islands occupied by China within the last 15 years are closer to the Philippines, another treaty ally, than to China itself.

The A2AD strategy first “extended to the first island chain (bounded by the Philippines), and now the second island chain (extending to the US territory of Guam), and eventually all the way to the West Coast of California,” Mastalir said.

US officials say China has based anti-ship, anti-air, and anti-ballistic weapons in the region, and many of these systems rely on satellite tracking and targeting. Mastalir said his priority at Indo-Pacific Command, headquartered in Hawaii, is to defend US and allied satellites, or “blue assets,” and challenge “red assets” to break the Chinese military’s “long-range kill chains and protect the joint force from space-enabled attack.”

What this means is the Space Force wants to have the ability to disable or destroy the satellites China would use to provide communication, command, tracking, navigation, or surveillance support during an attack against the US or its allies.

Buildings and structures are seen on October 25, 2022, on an artificial island built by China on Subi Reef in the Spratly Islands of the South China Sea. China has progressively asserted its claim of ownership over disputed islands in the region. Credit: Ezra Acayan/Getty Images

Mastalir said he believes China’s space-based capabilities are “sufficient” to achieve the country’s military ambitions, whatever they are. “The sophistication of their sensors is certainly continuing to increase—the interconnectedness, the interoperability. They’re a pacing challenge for a reason,” he said.

“We’re seeing all signs point to being able to target US aircraft carriers… high-value assets in the air like tankers, AWACS (Airborne Warning And Control System),” Mastalir said. “This is a strategy to keep the US from intervening, and that’s what their space architecture is.”

That’s not acceptable to Pentagon officials, so Space Force personnel are now training for orbital warfare. Just don’t expect to know the specifics of any of these weapons systems any time soon.

“The details of that? No, you’re not going to get that from any war-fighting organization—’let me tell you precisely how I intend to attack an adversary so that they can respond and counter that’—those aren’t discussions we’re going to have,” Saltzman said. “We’re still going to protect some of those (details), but broadly, from an operational concept, we are going to be ready to contest space.”

A new administration

The Space Force will likely receive new policy directives after President-elect Donald Trump takes office in January. The Trump transition team hasn’t identified any changes coming for the Space Force, but a list of policy proposals known as Project 2025 may offer some clues.

Published by the Heritage Foundation, a conservative think tank, Project 2025 calls for the Pentagon to pivot the Space Force from a mostly defensive posture toward offensive weapons systems. Christopher Miller, who served as acting secretary of defense in the first Trump administration, authored the military section of Project 2025.

Miller wrote that the Space Force should “reestablish offensive capabilities to guarantee a favorable balance of forces, efficiently manage the full deterrence spectrum, and seriously complicate enemy calculations of a successful first strike against US space assets.”

Trump disavowed Project 2025 during the campaign, but since the election, he has nominated several of the policy agenda’s authors and contributors to key administration posts.

Saltzman met with Trump last month while attending a launch of SpaceX’s Starship rocket in Texas, but he said the encounter was incidental. Saltzman was already there for discussions with SpaceX officials, and Trump’s travel plans only became known the day before the launch.

The conversation with Trump at the Starship launch didn’t touch on any policy details, according to Saltzman. He added that the Space Force hasn’t yet had any formal discussions with the Trump transition team.

Regardless of the direction Trump takes with the Space Force, Saltzman said the service is already thinking about what to do to maintain what the Pentagon now calls “space superiority”—a twist on the term air superiority, which might have seemed equally as fanciful at the dawn of military aviation more than a century ago.

“That’s the reason we’re the Space Force,” Saltzman said. “So administration to administration, that’s still going to be true. Now, it’s just about resourcing and the discussions about what we want to do and when we want to do it, and we’re ready to have those discussions.”

The US military is now talking openly about going on the attack in space Read More »

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A lot of people are mistaking Elon Musk’s Starlink satellites for UAPs

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That’s just Elon

But many UAP cases have verifiable explanations as airplanes, drones, or satellites, and lawmakers argue AARO might be able to solve more of the cases with more funding.

Airspace is busier than ever with air travel and consumer drones. More satellites are zooming around the planet as government agencies and companies like SpaceX deploy their constellations for Internet connectivity and surveillance. There’s more stuff up there to see.

“AARO increasingly receives cases that it is able to resolve to the Starlink satellite constellation,” the office said in this year’s annual report.

“For example, a commercial pilot reported white flashing lights in the night sky,” AARO said. “The pilot did not report an altitude or speed, and no data or imagery was recorded. AARO assessed that this sighting of flashing lights correlated with a Starlink satellite launch from Cape Canaveral, Florida, the same evening about one hour prior to the sighting.”

Jon Kosloski, director of AARO, said officials compared the parameters of these sightings with Starlink launches. When SpaceX releases Starlink satellites in orbit, the spacecraft are initially clustered together and reflect more sunlight down to Earth. This makes the satellites easier to see during twilight hours before they raise their orbits and become dimmer.

“We found some of those correlations in time, the direction that they were looking, and the location,” Kosloski said. “And we were able to assess that they were all in those cases looking at Starlink flares.”

SpaceX has more than 6,600 Starlink satellites in low-Earth orbit, more than half of all active spacecraft. Thousands more satellites for Amazon’s Kuiper broadband constellation and Chinese Internet network are slated to launch in the next few years.

“AARO is investigating if other unresolved cases may be attributed to the expansion of the Starlink and other mega-constellations in low-Earth orbit,” the report said.

The Starlink network is still relatively new. SpaceX launched the first Starlinks five years ago. Kosloski said he expects the number of erroneous UAP reports caused by satellites to go down as pilots and others understand what the Starlinks look like.

“It looks interesting and potentially anomalous. But we can model that, and we can show pilots what that anomaly looks like, so that that doesn’t get reported to us necessarily,” Kosloski said.

A lot of people are mistaking Elon Musk’s Starlink satellites for UAPs Read More »

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NRO chief: “You can’t hide” from our new swarm of SpaceX-built spy satellites

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“A satellite is always coming over an area within a given reasonable amount of time.”

This frame from a SpaceX video shows a stack of Starlink Internet satellites attached to the upper stage of a Falcon 9 rocket, moments after jettison of the launcher’s payload fairing. Credit: SpaceX

The director of the National Reconnaissance Office has a message for US adversaries around the world.

“You can’t hide, because we’re constantly looking,” said Chris Scolese, a longtime NASA engineer who took the helm of the US government’s spy satellite agency in 2019.

The NRO is taking advantage of SpaceX’s Starlink satellite assembly line to build a network of at least 100 satellites, and perhaps many more, to monitor adversaries around the world. So far, more than 80 of these SpaceX-made spacecraft, each a little less than a ton in mass, have launched on four Falcon 9 rockets. There are more to come.

A large number of these mass-produced satellites, or what the NRO calls a “proliferated architecture,” will provide regularly updated imagery of foreign military installations and other sites of interest to US intelligence agencies. Scolese said the new swarm of satellites will “get us reasonably high-resolution imagery of the Earth, at a high rate of speed.”

This is a significant change in approach for the NRO, which has historically operated a smaller number of more expensive satellites, some as big as a school bus.

“We expect to quadruple the number of satellites we have to have on-orbit in the next decade,” said Col. Eric Zarybnisky, director of the NRO’s office of space launch, during an October 29 presentation at the Wernher von Braun Space Exploration Symposium in Huntsville, Alabama.

The NRO is not the only national security agency eyeing a constellation of satellites in low-Earth orbit. The Pentagon’s Space Development Agency plans to kick off a rapid-fire launch cadence next year to begin placing hundreds of small satellites in orbit to detect and track missiles threatening US or allied forces. The Space Force is also interested in buying its own set of SpaceX satellites for broadband connectivity.

The Pentagon started moving in this direction about a decade ago, when leaders raised concerns that the legacy fleets of military and spy satellites were at risk of attack. Now, Elon Musk’s SpaceX and a handful of other companies, many of them startups, specialize in manufacturing and launching small satellites at relatively low cost.

“Why didn’t we do this earlier? Well, launch costs were high, right?” said Troy Meink, the NRO’s principal deputy director, in an October 17 discussion hosted by the Mitchell Institute for Aerospace Studies. “The cost of entry was pretty high, which has come way down. Then, digital electronics has allowed us to build capability in a much smaller package, and a combination of those two is really what’s enabled it.”

A constant vigil

NRO officials still expect to require some large satellites with sharp-eyed optics—think of a Hubble Space Telescope pointed at Earth—to resolve the finest details of things like missile installations, naval fleets, or insurgent encampments. The drawback of this approach is that, at best, a few big optical or radar imaging satellites only fly over places of interest several times per day.

With the proliferated architecture, the NRO will capture views of most places on Earth a lot more often. Two of the most important metrics with a remote-sensing satellite system are imaging resolution and revisit time, or how often a satellite is over a specific location on Earth.

“We need to have persistence or fast revisit,” Scolese said on October 3 in a discussion at the Center for Strategic and International Studies, a nonprofit Washington think tank. “You can proliferate your architecture, put more satellites up there, so that a satellite is always coming over an area within a given reasonable amount of time that’s needed by the users. That’s what we’re doing with the proliferated architecture.

“That’s enabled by a really rich commercial industry that’s building hundreds or thousands of satellites,” Scolese said. “That allowed us to take those satellites, adapt them to our use at low cost, and apply whatever sensor is needed to go off and acquire the information that’s needed at whatever revisit time is required.”

The NRO’s logo for its proliferated satellite constellation, with the slogan “Strength in Numbers.”

Credit: National Reconnaissance Office

The NRO’s logo for its proliferated satellite constellation, with the slogan “Strength in Numbers.” Credit: National Reconnaissance Office

The NRO has identified other benefits, too. It’s a lot more difficult for a country like Russia or China to take out an entire constellation of satellites than to destroy or disable a single spy platform in orbit. Military officials have often referred to these expensive one-off satellites as “big juicy targets” for potential adversaries.

“It gives us a degree of resilience that we didn’t have before,” Scolese said.

The proliferated constellation also allows the NRO to be more nimble in responding to threats or new technologies. If a new type of sensor becomes available, or an adversary does something new that intelligence analysts want to look at, the NRO and its contractor can quickly swap out payloads on satellites going through the production line.

“That’s a huge change for an organization like the NRO,” Zarybnisky said. “It’s a catalyst. Another catalyst for innovation in the NRO is these smaller, lower price-point systems. Rapid turn time means you can introduce that next technology into the next generation and not wait for many years or even decades to introduce new technologies.”

Three-letter agencies

The NRO provides imaging, signals, and electronic intelligence data from its satellites to the National Security Agency, the National Geospatial-Intelligence Agency, and the Department of Defense. Scolese said the NRO wants to get actionable information into the hands of users across the federal government as quickly as possible, but the volume of data coming down from hundreds of satellites presents a challenge.

“Once you go to a proliferated architecture and you’re going from a few satellites to tens of satellites to now hundreds of satellites, you have to change a lot of things, and we’re in the process of doing that,” Scolese said.

With so many satellites, it “means that it’s no longer possible for an individual sitting at a control center to say, ‘I know what this satellite is doing,'” Scolese said. “So we have to have the machines to go off and help us there. We need artificial intelligence, machine learning, automated processes to help us do that.”

“We will deliver data in seconds, not minutes, and not hours,” Zarybnisky said.

The existence of this constellation was made public in March, when Reuters reported the NRO was working with SpaceX to develop and deploy a network of satellites in low-Earth orbit. SpaceX’s Starshield business unit is building the satellites under a $1.8 billion contract signed in 2021, according to Reuters. This is remarkably inexpensive by the standards of the NRO, which has spent more money just constructing a satellite processing facility at Cape Canaveral, Florida (thanks to Eric Berger’s reporting in Reentry for this juicy tidbit).

Chris Scolese appears before the Senate Armed Services Committee in 2019 during a confirmation hearing to become director of the National Reconnaissance Office.

Chris Scolese appears before the Senate Armed Services Committee in 2019 during a confirmation hearing to become director of the National Reconnaissance Office. Credit: Tom Williams/CQ Roll Call

Reuters reported Northrop Grumman is supplying sensors to mount on at least some of the SpaceX-built satellites, but their design and capabilities remain classified. The NRO, which usually keeps its work secret, officially acknowledged the program in April, a month before the first batch of satellites launched from Vandenberg Space Force Base, California.

SpaceX revealed the existence of the Starshield division in 2022, the year after signing the NRO contract, as a vehicle for applying the company’s experience manufacturing Starlink Internet satellites to support US national security missions. SpaceX has built and launched more than 7,200 Starlink satellites since 2019, with more than 6,000 currently operational, 10 times larger than any other existing satellite constellation.

The current generation of Starlink satellites launch in batches of 20 to 23 spacecraft on SpaceX’s Falcon 9 rocket. They’re flat-packed one on top of the other inside the Falcon 9’s payload shroud, then released all at once in orbit. The NRO’s new satellites likely use the same basic design, launching in groups of roughly 21 satellites on each mission.

According to Scolese, the NRO owns these SpaceX-built satellites, rather than SpaceX owning them and supplying data to the government through a service contract arrangement. By the end of the year, the NRO’s director anticipates having at least 100 of these satellites in orbit, with additional launches expected through 2028.

“We are going from the demo phase to the operational phase, where we’re really going to be able to start testing all of this stuff out in a more operational way,” Scolese said.

The NRO is buttressing its network of government-owned satellites with data buys from commercial remote-sensing companies, such as Maxar, Planet, and BlackSky. One advantage of commercial imagery is the NRO can share it widely with allies and the public because it isn’t subject to top-secret classification restrictions.

Scolese said it’s important to maintain a diversity of sources and observation methods to overcome efforts from other nations to hide what they’re doing. This means using more satellites, as the NRO is doing with SpaceX and other commercial partners. It also means using electro-optical, radar, thermal infrared, and electronic detection sensors to fully characterize what intelligence analysts are seeing.

The NRO is also studying more exotic methods like quantum remote sensing, using the principles of quantum physics at the atomic level.

“There’s camouflage,” Scolese said. “There are lots of techniques that can be used, which means we have to go off and look at very different phenomenologies, and we’ve developed and are developing capabilities that will allow us to defeat those types of activities. Quantum sensing is one of them. You can’t really hide from fundamental physics.”

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Stephen Clark is a space reporter at Ars Technica, covering private space companies and the world’s space agencies. Stephen writes about the nexus of technology, science, policy, and business on and off the planet.

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As North Korean troops march toward Ukraine, does a Russian quid pro quo reach space?

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Earlier this week, North Korea apparently completed a successful test of its most powerful intercontinental ballistic missile, lofting it nearly 4,800 miles into space before the projectile fell back to Earth.

This solid-fueled, multi-stage missile, named the Hwasong-19, is a new tool in North Korea’s increasingly sophisticated arsenal of weapons. It has enough range—perhaps as much as 9,320 miles (15,000 kilometers), according to Japan’s government—to strike targets anywhere in the United States.

The test flight of the Hwasong-19 on Thursday was North Korea’s first test of a long-range missile in nearly a year, coming as North Korea deploys some 10,000 troops inside Russia just days before the US presidential election. US officials condemned the missile launch as a “provocative and destabilizing” action in violation of UN Security Council resolutions.

The budding partnership between Russia and North Korea has evolved for several years. Russian President Vladimir Putin has met with North Korean leader Kim Jong Un on multiple occasions, most recently in Pyongyang in June. Last September, the North Korean dictator visited Putin at the Vostochny Cosmodrome, Russia’s newest launch base, where the leaders inspected hardware for Russia’s Angara rocket.

In this photo distributed by North Korean state media, a Hwasong-19 missile fires out of a launch tube somewhere in North Korea on October 31, 2024.

In this photo distributed by North Korean state media, a Hwasong-19 missile fires out of a launch tube somewhere in North Korea on October 31, 2024. Credit: KCNA

The visit to Vostochny fueled speculation that Russia might provide missile and space technology to North Korea in exchange for Kim’s assistance in the fight against Ukraine. This week, South Korea’s defense minister said his government has identified several areas where North Korea likely seeks help from Russia.

“In exchange for their deployment, North Korea is very likely to ask for technology transfers in diverse areas, including the technologies relating to tactical nuclear weapons technologies related to their advancement of ICBMs, also those regarding reconnaissance satellites and those regarding SSBNs [ballistic missile submarines] as well,” said Kim Yong-hyun, South Korea’s top military official, on a visit to Washington.

As North Korean troops march toward Ukraine, does a Russian quid pro quo reach space? Read More »

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SpaceX prevails over ULA, wins military launch contracts worth $733 million

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These missions require medium-lift rockets, or smaller rockets capable of a high-rate launch cadence to match the capability of a larger launch vehicle. In June, the Space Force selected SpaceX, ULA, and Blue Origin, Jeff Bezos’s space company, to compete for Lane 1 launch task orders.

Military officials will add more companies to the pool of available Lane 1 launch providers as they mature their rockets. These companies may include Rocket Lab, Firefly Aerospace, Relativity Space, Stoke Space, and others.

While Blue Origin is on the Space Force’s list of available launch providers, the company’s New Glenn rocket was not eligible for the contracts announced Friday. That’s because military officials require a rocket to complete at least one successful orbital launch to become qualified for a Lane 1 task order. New Glenn’s first test flight is scheduled some time later this year.

This rule left SpaceX’s Falcon 9 and ULA’s Vulcan rockets as the only launch vehicles eligible for the task orders, setting up a head-to-head competition between the rival rocket companies. SpaceX prevailed, winning all nine Lane 1 missions up for competition this year.

Lane 2 of the Space Force’s National Security Space Launch program covers more challenging military missions, typically larger, more expensive payloads destined for higher orbits. The Space Force is expected to soon select launch providers for Lane 2 missions. These launches will require the Space Force to certify the rockets, whereas the military is comfortable accepting a little more risk for the Lane 1 missions.

SpaceX’s Falcon 9 and Falcon Heavy are currently certified for national security launches, and the Space Force is in the process of certifying ULA’s Vulcan launcher after two successful test flights. The Space Force and Blue Origin also have a certification plan for the New Glenn rocket, but it must first complete multiple successful test flights.

Updated October 19 with additional information about the launch task orders.

SpaceX prevails over ULA, wins military launch contracts worth $733 million Read More »

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In a rare disclosure, the Pentagon provides an update on the X-37B spaceplane

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“When it’s close to the Earth, it’s close enough to the atmosphere to turn where it is,” she said. “Which means our adversaries don’t know—and that happens on the far side of the Earth from our adversaries—where it’s going to come up next. And we know that that drives them nuts. And I’m really glad about that.”

Breaking the silence

The Pentagon rarely releases an update on the X-37B spaceplane in the middle of a mission. During previous flights, military officials typically provided some basic information about the mission before its launch, then went silent until the X-37B returned for landing. The military keeps specifics about the spaceplane’s activities in orbit a secret.

This made the Space Force’s announcement Thursday somewhat of a surprise. When the seventh flight of the X-37B launched, there were indications that the spacecraft would soar into a much higher orbit than it did on any of its six prior missions.

In February, a sleuthing satellite tracking hobbyist spotted the X-37B in orbit by observing sunlight reflected off of the spacecraft as it flew thousands of miles above Earth. Follow-up detections confirmed the discovery, allowing amateur observers to estimate that the X-37B was flying in a highly elliptical orbit ranging between roughly 300 and 38,600 miles in altitude (186-by-23,985 miles). The orbit was inclined 59.1 degrees to the equator.

On its previous missions, the X-37B was confined to low-Earth orbit a few hundred miles above the planet. When it became apparent that the latest mission was cruising at a significantly higher altitude, analysts and space enthusiasts speculated on what the secret spaceplane was doing and how it would come back to Earth. A direct reentry into the atmosphere from the spaceplane’s elliptical orbit would expose the craft’s heat shield to hotter temperatures than any of its previous returns.

Now, we have an answer to the latter question.

As for what it’s doing up there, the Space Force said the spaceplane on this mission has “conducted radiation effect experiments and has been testing space domain awareness technologies in a highly elliptical orbit.” The orbit brings the X-37B through the Van Allen radiation belts and crosses several orbital regimes populated by US and foreign communications, navigation, and surveillance satellites.

Military officials have said previous X-37B flights have tested a Hall-effect ion thruster and tested other experimental space technologies without elaborating on their details. X-37Bs have also secretly deployed small military satellites in orbit.

In a rare disclosure, the Pentagon provides an update on the X-37B spaceplane Read More »

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ULA’s second Vulcan rocket lost part of its booster and kept going

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The US Space Force says this test flight was critical for certifying Vulcan for military missions.

United Launch Alliance’s Vulcan rocket, under contract for dozens of flights for the US military and Amazon’s Kuiper broadband network, lifted off from Florida on its second test flight Friday, suffered an anomaly with one of its strap-on boosters, and still achieved a successful mission, the company said in a statement.

This test flight, known as Cert-2, is the second certification mission for the new Vulcan rocket, a milestone that paves the way for the Space Force to clear ULA’s new rocket to begin launching national security satellites in the coming months.

While ULA said the Vulcan rocket continued to hit its marks during the climb into orbit Friday, engineers are investigating what happened with one of its solid rocket boosters shortly after liftoff.

After a last-minute aborted countdown earlier in the morning, the 202-foot-tall (61.6-meter) Vulcan rocket lit its twin methane-fueled BE-4 engines and two side-mounted solid rocket boosters to climb away from Cape Canaveral Space Force Station, Florida, at 7: 25 am EDT (11: 25 UTC) Friday.

A little tilt

As the rocket arced east from Cape Canaveral, a shower of sparks suddenly appeared at the base of the Vulcan rocket around 37 seconds into the mission. The exhaust plume from one of the strap-on boosters, made by Northrop Grumman, changed significantly, and the rocket slightly tilted on its axis before the guidance system and main engines made a steering correction.

Videos from the launch show the booster’s nozzle, the bell-shaped exhaust exit cone at the bottom of the booster, fall away from the rocket.

“It looks dramatic, like all things on a rocket,” Bruno wrote on X. “But it’s just the release of the nozzle. No explosions occurred.”

During the ascent of the Vulcan rocket on the #Cert2 mission, there appeared to be an issue with the solid rocket booster on the right side of the vehicle as seen from the KSC Press Site. However, the Centaur was able to reach orbit.https://t.co/3iwWLVWZHp

📹: @ABernNYC pic.twitter.com/5h06ffNMXr

— Spaceflight Now (@SpaceflightNow) October 4, 2024

The Federal Aviation Administration, which licenses commercial space launches in the United States, said in a statement that it assessed the booster anomaly and “determined no investigation is warranted at this time.” The FAA is not responsible for regulating launch vehicle anomalies unless they impact public safety.

The Vulcan rocket comes in several configurations, with zero, two, four, or six solid-fueled boosters clustered around the liquid-fueled core stage. ULA can tailor the configuration based on the parameters of each mission, such as payload mass and target orbit.

The boosters, which Northrop Grumman calls graphite epoxy motors, are 63 inches (1.6 meters) in diameter and 72 feet (22 meters) long. Their nozzles are made of a composite heat-resistant carbon-phenolic material.

Bruno added that the rest of the damaged booster’s composite casing held up fine during its roughly 90-second burn, but the anomaly caused “reduced, asymmetric thrust” that the rocket compensated for during the rest of its ascent into space.

The Federal Aviation Administration, which regulates commercial space launches, is not immediately requiring an investigation into the booster anomaly. The FAA said it is “assessing the operation and will issue an updated statement if the agency determines an investigation is warranted.”

Remarkably, the Vulcan rocket soldiered on and jettisoned both strap-on boosters to fall into the Atlantic Ocean. They’re not designed for recovery, so ULA and Northrop Grumman engineers will have to piece together what happened from imagery and performance data beamed down from the rocket in flight.

The BE-4 main engines, supplied by Jeff Bezos’ space company Blue Origin, appeared to work flawlessly for the first five minutes of the flight. The core stage shut down its engines and separated from Vulcan’s Centaur upper stage, which ignited two Aerojet Rocketdyne RL10 engines to propel the rocket into orbit.

The second Vulcan rocket lifts off from Cape Canaveral Space Force Station, Florida, powered by two methane-fueled BE-4 engines and two solid rocket boosters.

Credit: United Launch Alliance

The second Vulcan rocket lifts off from Cape Canaveral Space Force Station, Florida, powered by two methane-fueled BE-4 engines and two solid rocket boosters. Credit: United Launch Alliance

Live data displayed on ULA’s webcast of the launch suggested the RL10 engines fired for approximately 20 seconds longer than planned, apparently to compensate for the lower thrust from the damaged booster during the first phase of the flight. The Centaur upper stage completed a second burn about a half-hour into the mission.

The rocket did not carry a real satellite. Earlier this year, ULA decided to launch a dummy payload to simulate the mass of a spacecraft, when it became clear the original payload for Vulcan’s second flight—Sierra Space’s first Dream Chaser spaceplane—would not be ready to fly this fall. ULA says it self-funded most of the cost of the Cert-2 test flight, which Bruno suggested was somewhere below $100 million.

Bullseye insertion

“Orbital insertion was perfect,” Bruno wrote on X.

The Centaur engines were supposed to fire a third time later Friday to send the rocket on a trajectory to escape Earth orbit and head into the Solar System. ULA also planned to perform experiments with the Centaur upper stage to demonstrate technologies and capabilities for longer-duration missions that could eventually last days, weeks, or months. The company did not provide an update on the results of these experiments.

Friday morning’s launch follows the debut test flight of the Vulcan rocket on January 8, which sent a commercial lunar lander from Astrobotic on a trajectory toward the Moon. The launch in January was nearly perfect.

ULA is a 50-50 joint venture between Boeing and Lockheed Martin, which merged their rocket divisions to form a single company in 2006. SpaceX, with its Falcon 9 and Falcon Heavy rockets, is ULA’s main competitor in the market for launching large US military satellites into orbit.

In 2020, the Pentagon awarded ULA and SpaceX multibillion-dollar “Phase 2” contracts to share responsibilities for launching dozens of national security space missions through 2027. Defense officials selected ULA’s Vulcan rocket to launch 25 national security missions, the majority of the launches up for competition. The rest went to SpaceX’s Falcon 9 and Falcon Heavy, which started delivering on its Phase 2 contract in January 2023.

Later this year, the Space Force is expected to select up to three companies—almost certainly ULA, SpaceX, and perhaps Blue Origin with its soon-to-debut New Glenn rocket—in a fresh competition to be eligible for contracts to launch the military’s largest spacecraft through 2029.

The Space Force required ULA to complete two successful Vulcan test flights before clearing the new rocket for launching military satellites. Despite the booster malfunction, ULA officials clearly believe the Vulcan rocket did enough Friday for the Space Force to certify it.

“The success of Vulcan’s second certification flight heralds a new age of forward-looking technology committed to meeting the ever-growing requirements of space launch and supporting our nation’s assured access to space,” Bruno said in a statement. “We had an observation on one of our solid rocket boosters (SRBs) that we are reviewing, but we are overall pleased with the rocket’s performance and had a bullseye insertion.”

A closer view of the Vulcan rocket’s BE-4 main engines and twin solid-fueled boosters.

Credit: United Launch Alliance

A closer view of the Vulcan rocket’s BE-4 main engines and twin solid-fueled boosters. Credit: United Launch Alliance

In a press release after Friday’s launch, the Space Force hailed the test flight as a “certification milestone.”

“This is a significant achievement for both ULA and an important milestone for the nation’s strategic space lift capability,” said Brig. Gen. Kristin Panzenhagen, Space Systems Command’s program executive officer for assured access to space. “The Space Force’s partnership with launch companies, such as ULA, are absolutely critical in deploying on-orbit capabilities that protect our national interests.

“We are already starting to review the performance data from this launch, and we look forward to Vulcan meeting the certification requirements for a range of national security space missions,” Panzenhagen said in a statement.

The Space Force is eager for Vulcan to become operational. Some of the military’s most critical reconnaissance, communications, and missile warning satellites are slated to fly on Vulcan rockets.

Ramping up

Going into Friday’s test flight, ULA and the Space Force hoped to launch one or two more Vulcan rockets by the end of the year, both with US Space Force payloads. The timing of the next Vulcan launch, assuming the Space Force certifies the new rocket, will likely hinge on the outcome of the investigation into the booster anomaly.

ULA has already transported all major components of the next Vulcan rocket from its factory in Alabama to Cape Canaveral for final launch preparations. The company has a backlog of 69 Vulcan flights, counting missions for the Space Force, the National Reconnaissance Office, Amazon’s Kuiper network, and Sierra Space’s Dream Chaser spaceplane to resupply the International Space Station.

In a prelaunch briefing with reporters, Bruno said ULA aims to launch up to 20 times next year. Roughly half of that number will be Vulcan flights, and the rest will be Atlas V rockets, which ULA is retiring in favor of Vulcan.

There are 15 Atlas V rockets left to fly, primarily for Amazon and Boeing’s Starliner crew capsule. The nozzle failure Friday may also affect the schedule for Atlas V launches because the soon-to-retire rocket uses a similar booster design from Northrop Grumman.

ULA eventually wants to launch up to 25 Vulcan rockets per year from its launch pads at Cape Canaveral and at Vandenberg Space Force Base, California. The launch provider is outfitting a second assembly building in Florida to stack Vulcan rockets, a capability that will shorten the time between liftoffs. ULA is modifying its Atlas V launch pad in California to support Vulcan flights there next year.

ULA announced the Vulcan rocket in 2015 to replace the Atlas V and Delta IV rockets, which had stellar success records but were not cost-competitive with SpaceX’s partially reusable Falcon 9. The Atlas V also uses a Russian main engine, a situation that became politically untenable after Russia’s annexation of Crimea in 2014, and more so after the Russian invasion of Ukraine in 2022. The final Russian engines for the Atlas V arrived in the United States in 2021.

The Vulcan rocket is somewhat less expensive than the Atlas V, and significantly cheaper than the Delta IV, but still more costly than SpaceX’s Falcon 9. There is a closer price parity between Vulcan and SpaceX’s Falcon Heavy rocket.

Bruno hinted at the cost of developing the rocket in his roundtable discussion with reporters earlier this week.

“Developing a rocket, and then the infrastructure to develop a new space launch vehicle, the rule of thumb is it costs you somewhere between $5 billion and $7 billion,” Bruno said. “Vulcan is not outside the rule of thumb.”

Updated at 5: 15 pm EDT (21: 15 UTC) with new FAA statement.

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Stephen Clark is a space reporter at Ars Technica, covering private space companies and the world’s space agencies. Stephen writes about the nexus of technology, science, policy, and business on and off the planet.

ULA’s second Vulcan rocket lost part of its booster and kept going Read More »

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ULA hasn’t given up on developing a long-lived cryogenic space tug

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On Friday’s launch, United Launch Alliance will test the limits of its Centaur upper stage.

United Launch Alliance’s second Vulcan rocket underwent a countdown dress rehearsal Tuesday. Credit: United Launch Alliance

The second flight of United Launch Alliance’s Vulcan rocket, planned for Friday morning, has a primary goal of validating the launcher’s reliability for delivering critical US military satellites to orbit.

Tory Bruno, ULA’s chief executive, told reporters Wednesday that he is “supremely confident” the Vulcan rocket will succeed in accomplishing that objective. The Vulcan’s second test flight, known as Cert-2, follows a near-flawless debut launch of ULA’s new rocket on January 8.

“As I come up on Cert-2, I’m pretty darn confident I’m going to have a good day on Friday, knock on wood,” Bruno said. “These are very powerful, complicated machines.”

The Vulcan launcher, a replacement for ULA’s Atlas V and Delta IV rockets, is on contract to haul the majority of the US military’s most expensive national security satellites into orbit over the next several years. The Space Force is eager to certify Vulcan to launch these payloads, but military officials want to see two successful test flights before committing one of its satellites to flying on the new rocket.

If Friday’s test flight goes well, ULA is on track to launch at least one—and perhaps two—operational missions for the Space Force by the end of this year. The Space Force has already booked 25 launches on ULA’s Vulcan rocket for military payloads and spy satellites for the National Reconnaissance Office. Including the launch Friday, ULA has 70 Vulcan rockets in its backlog, mostly for the Space Force, the NRO, and Amazon’s Kuiper satellite broadband network.

The Vulcan rocket is powered by two methane-fueled BE-4 engines produced by Jeff Bezos’ space company Blue Origin, and ULA can mount zero, two, four, or six strap-on solid rocket boosters from Northrop Grumman around the Vulcan’s first stage to propel heavier payloads to space. The rocket’s Centaur V upper stage is fitted with a pair of hydrogen-burning RL10 engines from Aerojet Rocketdyne.

The second Vulcan rocket will fly in the same configuration as the first launch earlier this year, with two strap-on solid-fueled boosters. The only noticeable modification to the rocket is the addition of some spray-on foam insulation around the outside of the first stage methane tank, which will keep the cryogenic fuel at the proper temperature as Vulcan encounters aerodynamic heating on its ascent through the atmosphere.

“This will give us just over one second more usable propellant,” Bruno wrote on X.

There is one more change from Vulcan’s first launch, which boosted a commercial lunar lander for Astrobotic on a trajectory toward the Moon. This time, there are no real spacecraft on the Vulcan rocket. Instead, ULA mounted a dummy payload to the Centaur V upper stage to simulate the mass of a functioning satellite.

ULA originally planned to launch Sierra Space’s first Dream Chaser spaceplane on the second Vulcan rocket. But the Dream Chaser won’t be ready to fly its first mission to resupply the International Space Station until next year. Under pressure from the Pentagon, ULA decided to move ahead with the second Vulcan launch without a payload at the company’s own expense, which Bruno tallied in the “high tens of millions of dollars.”

Heliocentricity

The test flight will begin with liftoff from Cape Canaveral Space Force Station, Florida, during a three-hour launch window opening at 6 am EDT (10: 00 UTC). The 202-foot-tall (61.6-meter) Vulcan rocket will head east over the Atlantic Ocean, shedding its boosters, first stage, and payload fairing in the first few minutes of flight.

The Centaur upper stage will fire its RL10 engines two times, completing the primary mission within about 35 minutes of launch. The rocket will then continue on for a series of technical demonstrations before ending up on an Earth escape trajectory into a heliocentric orbit around the Sun.

“We have a number of experiments that we’re conducting that are really technology demonstrations and measurements that are associated with our high-performance, longer-duration version of Centaur V that we’ll be introducing in the future,” Bruno said. “And these will help us go a little bit faster on that development. And, of course, because we don’t have an active spacecraft as a payload, we also have more instrumentation that we’re able to use for just characterizing the vehicle.”

The Centaur V upper stage for the Vulcan rocket.

The Centaur V upper stage for the Vulcan rocket. Credit: United Launch Alliance

ULA engineers have worked on the design of a long-lived upper stage for more than a decade. Their vision was to develop an upper stage fed by super-efficient cryogenic liquid hydrogen and liquid oxygen propellants that could generate its own power and operate in space for days, weeks, or longer rather than an upper stage’s usual endurance limit of several hours. This would allow the rocket to not only deliver satellites into bespoke high-altitude orbits but also continue on to release more payloads at different altitudes or provide longer-term propulsion in support of other missions.

The concept was called the Advanced Cryogenic Evolved Stage (ACES). ULA’s corporate owners, Boeing and Lockheed Martin, never authorized the full development of ACES, and the company said in 2020 that it was no longer pursuing the ACES concept.

The Centaur V upper stage currently used on the Vulcan rocket is a larger version of the thin-walled, pressure-stabilized Centaur upper stage that has been flying since the 1960s. Bruno said the Centaur V design, as it is today, offers as much as 12 hours of operating life in space. This is longer than any other existing rocket using cryogenic propellants, which can boil off over time.

ULA’s chief executive still harbors an ambition for regaining some of the same capabilities promised by ACES.

“What we are looking to do is to extend that by orders of magnitude,” Bruno said. “And what that would allow us to do is have a in-space transportation capability for in-space mobility and servicing and things like that.”

Space Force leaders have voiced a desire for future spacecraft to freely maneuver between different orbits, a concept the military calls “dynamic space operations.” This would untether spacecraft operations from fuel limitations and eventually require the development of in-orbit refueling, propellant depots, or novel propulsion technologies.

No one has tried to store large amounts of super-cold propellants in space for weeks or longer. Accomplishing this is a non-trivial thermal problem, requiring insulation to keep heat from the Sun from reaching the liquid cryogenic propellant, stored at temperatures of several hundred degrees below zero.

Bruno hesitated to share details of the experiments ULA plans for the Centaur V upper stage on Friday’s test flight, citing proprietary concerns. He said the experiments will confirm analytical models about how the upper stage performs in space.

“Some of these are devices, some of these are maneuvers because maneuvers make a difference, and some are related to performance in a way,” he said. “In some cases, those maneuvers are helping us with the thermal load that tries to come in and boil off the propellants.”

Eventually, ULA would like to eliminate hydrazine attitude control fuel and battery power from the Centaur V upper stage, Bruno said Wednesday. This sounds a lot like what ULA wanted to do with ACES, which would have used an internal combustion engine called Integrated Vehicle Fluids (IVF) to recycle gasified waste propellants to pressurize its propellant tanks, generate electrical power, and feed thrusters for attitude control. This would mean the upper stage wouldn’t need to rely on hydrazine, helium, or batteries.

ULA hasn’t talked much about the IVF system in recent years, but Bruno said the company is still developing it. “It’s part of all of this, but that’s all I will say, or I’ll start revealing what all the gadgets are.”

A comparison between ULA’s legacy Centaur upper stage and the new Centaur V.

A comparison between ULA’s legacy Centaur upper stage and the new Centaur V. Credit: United Launch Alliance

George Sowers, former vice president and chief scientist at ULA, was one of the company’s main advocates for extending the lifetime of upper stages and developing technologies for refueling and propellant depot. He retired from ULA in 2017 and is now a professor at the Colorado School of Mines and an independent aerospace industry consultant.

In an interview with Ars earlier this year, Sowers said ULA solved many of the problems with keeping cryogenic propellants at the right temperature in space.

“We had a lot of data on boil-off, just from flying Centaurs all the way to geosynchronous orbit, which doesn’t involve weeks, but it involves maybe half a day or so, which is plenty of time to get all the temperatures to stabilize at deep space levels,” Sowers said. “So you have to understand the heat transfer very well. Good models are very important.”

ULA experimented with different types of insulation and vapor cooling, which involves taking cold gas that boiled off of cryogenic fuel and blowing it on heat penetration points into the tanks.

“There are tricks to managing boil-off,” he said. “One of the tricks is that you never want to boil oxygen. You always want to boil hydrogen. So you size your propellant tanks and your propellant loads, assuming you’re going to have that extra hydrogen boil-off. Then what you can do is use the hydrogen to keep the oxygen cold to keep it from boiling.

“The amount of heat that you can reject by boiling off one kilogram of hydrogen is about five times what you would reject by boiling off one kilogram of oxygen. So those are some of the thermodynamic tricks,” Sowers said. “The way ULA accomplished that is by having a common bulkhead, so the hydrogen tank and the oxygen tank are in thermal contact. So hydrogen keeps the oxygen cold.”

ULA’s experiments showed it could get the hydrogen boil-off rate down to about 10 percent per year, based on thermodynamic models calibrated by data from flying older versions of the Centaur upper stage on Atlas V rockets, according to Sowers.

“In my mind, that kind of cemented the idea that distribution depots and things like that are very well in hand without having to have exotic cryocoolers, which tend to use a lot of power,” Sowers said. “It’s about efficiency. If you can do it passively, you don’t have to expend energy on cryocoolers.”

“We’re going to go to days, and then we’re going to go to weeks, and then we think it’s possible to take us to months,” Bruno said. “That’s a game changer.”

However, ULA’s corporate owners haven’t yet fully bought into this vision. Bruno said the Vulcan rocket and its supporting manufacturing and launch infrastructure cost between $5 billion and $7 billion to develop. ULA also plans to eventually recover and reuse BE-4 main engines from the Vulcan rocket, but that is still at least several years away.

But ULA is reportedly up for sale, and a well-capitalized buyer might find the company’s long-duration cryogenic upper stage more attractive and worth the investment.

“There’s a whole lot of missions that enables,” Bruno said. “So that’s a big step in capability, both for the United States and also commercially.”

Photo of Stephen Clark

Stephen Clark is a space reporter at Ars Technica, covering private space companies and the world’s space agencies. Stephen writes about the nexus of technology, science, policy, and business on and off the planet.

ULA hasn’t given up on developing a long-lived cryogenic space tug Read More »

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NASA is ready to start buying Vulcan rockets from United Launch Alliance

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Full stack —

The second test flight of the Vulcan rocket is scheduled for liftoff on October 4.

–

The first stage of ULA's second Vulcan rocket was raised onto its launch platform August 11 at Cape Canaveral Space Force Station, Florida.

Enlarge / The first stage of ULA’s second Vulcan rocket was raised onto its launch platform August 11 at Cape Canaveral Space Force Station, Florida.

United Launch Alliance is free to compete for NASA contracts with its new Vulcan rocket after a successful test flight earlier this year, ending a period where SpaceX was the only company competing for rights to launch the agency’s large science missions.

For several years, ULA was unable to bid for NASA launch contracts after the company sold all of its remaining Atlas V rockets to other customers, primarily for Amazon’s Project Kuiper Internet network. ULA could not submit its new Vulcan rocket, which will replace the Atlas V, for NASA to consider in future launch contracts until the Vulcan completed at least one successful flight, according to Tim Dunn, senior launch director at NASA’s Launch Services Program.

The Vulcan rocket’s first certification flight on January 8, called Cert-1, was nearly flawless, demonstrating the launcher’s methane-fueled BE-4 engines built by Blue Origin and an uprated twin-engine Centaur upper stage. A second test flight, known as Cert-2, is scheduled to lift off no earlier than October 4 from Cape Canaveral Space Force Station, Florida. Assuming the upcoming launch is as successful as the first one, the US Space Force aims to launch its first mission on a Vulcan rocket by the end of the year.

The Space Force has already booked 25 launches on ULA’s Vulcan rocket for military payloads and spy satellites for the National Reconnaissance Office. But these missions won’t launch until Vulcan completes its second test flight, clearing the way for the Space Force to certify ULA’s new rocket for national security missions.

Back in the game

NASA’s Launch Services Program (LSP) is responsible for selecting and overseeing launch providers for the agency’s robotic science missions. NASA’s near-term options for launching large missions include SpaceX’s Falcon 9 and Falcon Heavy rockets, ULA’s Vulcan, and Blue Origin’s New Glenn launcher.

However, only SpaceX’s rockets have been available for NASA bids since 2021, when ULA sold all of its remaining Atlas V rockets to Amazon. For example, ULA did not submit proposals for the launch of a GOES weather satellite or NASA’s Roman Space Telescope, two of the more lucrative launch contracts the agency has awarded in the last couple of years. NASA selected SpaceX’s Falcon Heavy, the only eligible rocket, for both missions.

This is a notable role reversal for SpaceX and ULA, a 50-50 joint venture between Boeing and Lockheed Martin that was the sole launch provider for large NASA science missions and military satellites for nearly a decade. SpaceX launched its first mission for NASA’s Launch Services Program in January 2016.

The situation changed with the first flight of the Vulcan rocket in January.

“They certainly demonstrated a huge success earlier this year flying Cert-1,” Dunn told Ars in an interview. “They needed a successful flight to then bid for future missions, so that allowed them to be in a position to bid on our missions.”

NASA has not yet formally certified the Vulcan rocket to launch one of the agency’s science missions, but that would not stop NASA from selecting Vulcan for a contract. Some of NASA’s next big science missions up for launch contract awards include the nuclear-powered Dragonfly mission to explore Saturn’s moon Titan and an asteroid-hunting telescope named NEO Surveyor.

The second Vulcan flight next month will move ULA’s rocket toward certification by the Space Force and NASA.

“A second Cert flight that will then demonstrate a few other capabilities of the rocket allows more data for our certification team that is working in concert with the US Space Force’s certification team,” Dunn said. “We’re doing a lot of shared, intergovernmental collaborations in the certification work, so it allows us all more data, more confidence in that launch vehicle to meet all the needs that we believe we will have in the coming decade-plus.”

Two strap-on solid-fueled boosters and twin BE-4 main engines on ULA's second Vulcan rocket.

Enlarge / Two strap-on solid-fueled boosters and twin BE-4 main engines on ULA’s second Vulcan rocket.

Blue Origin’s New Glenn could also compete for contracts to launch NASA’s larger, more expensive missions after it completes at least one successful flight. Blue Origin is currently eligible for bids to launch NASA’s smaller missions, such as the ESCAPADE mission to Mars already assigned to New Glenn. NASA is willing to accept more risk for launching these types of lower-cost missions.

ULA capped off the assembly of its second Vulcan rocket at Cape Canaveral on Saturday when technicians lifted the launcher’s payload fairing atop Vulcan’s first-stage booster and Centaur upper stage. For its second launch, Vulcan will carry a dummy payload instead of a real satellite. The second Vulcan flight was initially supposed to launch Sierra Space’s first Dream Chaser spaceplane to the International Space Station, but Dream Chaser isn’t ready, and the Space Force is eager for ULA to get moving and finish the certification process.

The head of Space Systems Command, Lt. Gen. Philip Garrant, told Ars last week that he is “optimistic” ULA will be in a position to launch its first Space Force missions with the Vulcan rocket by the end of this year. ULA has already delivered Vulcan rocket parts for the next two missions to Cape Canaveral, but the Cert-2 launch needs to go off without a hitch.

“We’re working very closely with ULA on that, as well as the manifest for the following missions,” Garrant said. “All of the rocket parts are at the launch locations, ready to go, but clearly the priority is the certification flight and making sure that the launch vehicle is certified. But we are optimistic that we’re going to get those launches off.”

NASA is ready to start buying Vulcan rockets from United Launch Alliance Read More »

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Space Command chief says dialogue with China is too often a one-way street

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Gen. Stephen Whiting, commander of US Space Command, speaks earlier this year at Peterson Space Force Base, Colorado.

Enlarge / Gen. Stephen Whiting, commander of US Space Command, speaks earlier this year at Peterson Space Force Base, Colorado.

The head of US Space Command said Wednesday he would like to see more transparency from the Chinese government on space debris, especially as one of China’s newer rockets has shown a propensity for breaking apart and littering low-Earth orbit with hundreds of pieces of space junk.

Gen. Stephen Whiting, commander of US Space Command, said he’s observed some improvement in the dialogue between US and Chinese military officials this year. But the disintegration of the upper stage from a Long March 6A rocket earlier this month showed China could do more to prevent the creation of space debris, and communicate openly about it when it happens.

The Chinese government acknowledged the breakup of the Long March 6A rocket’s upper stage in a statement by its Ministry of Foreign Affairs on August 14, more than a week after the rocket’s launch August 6 with the first batch of 18 Internet satellites for a megaconstellation of thousands of spacecraft analogous to SpaceX’s Starlink network.

Space Command reported it detected more than 300 objects associated with the breakup of the upper stage in orbit, and LeoLabs, a commercial space situational awareness company, said its radars detected at least 700 objects attributed to the Chinese rocket.

“I hope the next time there’s a rocket like that, that leaves a lot of debris, that it’s not our sensors that are the first to detect that, but we’re getting communications to help us understand that, just like we communicate with others,” Whiting said at an event hosted by the Mitchell Institute marking the fifth anniversary of the reestablishment of Space Command.

Whiting said he didn’t have any technical details about why the Long March 6A rocket’s upper stage broke apart, but it happened after the rocket deployed all of its payloads. “They had already released the satellites at that point, and it seems like the mission was overall successful, but all this debris gets left in orbit,” he said. “We certainly don’t want to see that kind of debris.”

Due regard

The Space Force’s 18th Space Defense Squadron, located at Vandenberg Space Force Base in California, is responsible for tracking objects in Earth orbit, maintaining a catalog of all satellites and space junk, and monitoring for potential collisions between spacecraft or debris. Space Command regularly issues warnings of conjunctions, or close approaches, between objects to commercial companies and foreign governments.

“For decades now, the United States has so cared about the space domain that we have made available the vast majority of tracking data that we have, for free, for the world,” Whiting said. “Every day, we screen every active satellite against all that debris, and we provide notifications out to everyone, including the Chinese and Russians.

“People sometimes ask, ‘Well, why do you do that?’ Well, it’s because we don’t want satellites to run into pieces of debris and create more debris. So we think it’s really important, and we have a set of responsible behaviors that we follow each and every day. We provide these notifications to the Chinese,” Whiting said.

The Commerce Department plans to take over some of the military’s role in space traffic management, but Space Command will maintain its own catalog and will remain responsible for working with foreign militaries on space debris matters, according to Whiting.

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China’s Long March 6A rocket is making a mess in low-Earth orbit

broadband, china, long march 6a, military space, Science, Space, space command, telecom / /

Another one —

After nearly every flight, the upper stage of this rocket breaks apart in orbit.

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Debris from the upper stage of China's Long March 6A rocket captured from the ground by Slingshot Aerospace.

Enlarge / Debris from the upper stage of China’s Long March 6A rocket captured from the ground by Slingshot Aerospace.

The upper stage from a Chinese rocket that launched a batch of Internet satellites Tuesday has broken apart in space, creating a debris field of at least 700 objects in one of the most heavily-trafficked zones in low-Earth orbit.

US Space Command, which tracks objects in orbit with a network of radars and optical sensors, confirmed the rocket breakup Thursday. Space Command initially said the event created more than 300 pieces of trackable debris. The military’s ground-based radars are capable of tracking objects larger than 10 centimeters (4 inches).

Later Thursday, LeoLabs, a commercial space situational awareness company, said its radars detected at least 700 objects attributed to the Chinese rocket. The number of debris fragments could rise to more than 900, LeoLabs said.

The culprit is the second stage of China’s Long March 6A rocket, which lifted off Tuesday with the first batch of 18 satellites for a planned Chinese megaconstellation that could eventually number thousands of spacecraft. The Long March 6A’s second stage apparently disintegrated after placing its payload of 18 satellites into a polar orbit.

Space Command said in a statement it has “observed no immediate threats” and “continues to conduct routine conjunction assessments to support the safety and sustainability of the space domain.” According to LeoLabs, radar data indicated the rocket broke apart at an altitude of 503 miles (810 kilometers) at approximately 4: 10 pm EDT (20: 10 UTC) on Tuesday, around 13-and-a-half hours after it lifted off from northern China.

At this altitude, it will take decades or centuries for the wispy effect of aerodynamic drag to pull the debris back into the atmosphere. As the objects drift lower, their orbits will cross paths with SpaceX’s Starlink Internet satellites, the International Space Station and other crew spacecraft, and thousands more pieces of orbital debris, putting commercial and government satellites at risk of collision.

A new debris field of nearly 1,000 objects would be a significant addition to the approximately 46,000 objects Space Command tracks in Earth orbit. According to statistics compiled by Jonathan McDowell, an astrophysicist who monitors global launch and spaceflight activity, this would rank in the top five of all debris-generation events since the dawn of the Space Age.

This rocket has a track record

The medium-class Long March 6A rocket has launched seven times since debuting in March 2022, and military and commercial satellite tracking organizations have reported several breakups of the rocket’s upper stage. In November 2022, a Long March 6A upper stage disintegrated in orbit, creating a debris field of more than 500 trackable objects, according to NASA’s Orbital Debris Program Office.

Commercial satellite tracking companies observed smaller debris fields following several other Long March 6A flights this year.

In its space environment statistics report, the European Space Agency says there have been more than 640 “breakups, explosions, collisions, or anomalous events resulting in fragmentation” in orbit. So these things happen frequently. But it’s not clear what makes the Long March 6A, which has a relatively short flight history, particularly vulnerable to creating debris.

A Long March 6A rocket launches the first 18 Internet satellites for China's Qianfan, or Thousand Sails, broadband network.

Enlarge / A Long March 6A rocket launches the first 18 Internet satellites for China’s Qianfan, or Thousand Sails, broadband network.

Most rockets operating today either reignite their engines to reenter the atmosphere after deploying their payloads, or if that’s not feasible, they “passivate” themselves to empty their propellant tanks and drain their batteries to reduce the risk of an explosion.

In a report last year, NASA’s Orbital Debris Program Office said the Long March 6A upper stage has a mass of about 5,800 kilograms (12,800 pounds) without kerosene and liquid oxygen propellants. It is powered by a single YF-115 engine.

The launch Tuesday began the deployment of China’s “Thousand Sails” Internet network, which will initially consist of 1,296 satellites, with the possibility to expand to more than 14,000 spacecraft. This will require numerous launches, some of which will presumably use the Long March 6A.

“If even a fraction of the launches needed to field this Chinese megaconstellation generate as much debris as this first launch, the result would be a notable addition to the space debris population in LEO (low-Earth orbit),” said Audrey Schaffer, vice president of strategy and policy at Slingshot Aerospace, a commercial satellite tracking and analytics firm.

China has been responsible for several space debris incidents beyond the latest problems with the Long March 6A rocket. In 2007, China destroyed one of its own spacecraft in an anti-satellite missile test. This was the worst-ever instance of creating space debris, resulting in more than 3,000 trackable objects, and an estimate 150,000 or more smaller fragments.

On four occasions from 2020 through 2022, the massive core stage of China’s heavy-lift Long March 5B rocket has reentered the atmosphere in an uncontrolled manner, raising concerns that falling debris could put people and property at risk on Earth.

China plans more flights with its Long March 5B and Long March 6A rockets. China continued flying the Long March 5B rocket despite the risk it posed to people on the ground. Debris fields in orbit, however, don’t directly threaten any people on Earth, but they do raise the risk to satellites of all nations, including China’s own spacecraft.

“Events like this highlight the importance of adherence to existing space debris mitigation guidelines to reduce the creation of new space debris and underscore the need for robust space domain awareness capabilities to rapidly detect, track, and catalog newly-launched space objects so they can be screened for potential conjunctions,” Schaffer said in a statement.

This story was updated with the detection of additional debris fragments by LeoLabs.

China’s Long March 6A rocket is making a mess in low-Earth orbit Read More »