falcon 9

What’s behind the recent string of failures and delays at SpaceX?

failures, falcon 9, Space, spacex, starship / Tim Belzer / March 11, 2025

SpaceX has long had a hard-charging culture. Is it now charging too hard?

File photo of a Falcon 9 launch from Vandenberg Space Force Base, California. Credit: SpaceX

It has been an uncharacteristically messy start to the year for the world’s leading spaceflight company, SpaceX.

Let’s start with the company’s most recent delay. The latest launch date for a NASA mission to survey the sky and better understand the early evolution of the Universe comes Monday night. The launch window for this SPHEREx mission opened on February 28, but a series of problems with integrating the rocket and payloads have delayed the mission nearly two weeks.

Then there are the Falcon 9 first stage issues. Last week, a Falcon 9 rocket launched nearly two dozen Starlink satellites into low-Earth orbit. However, one of the rocket’s nine engines suffered a fuel leak during ascent. Due to a lack of oxygen in the thinning atmosphere, the fuel leak did not preclude the satellites from reaching orbit. But when the first stage returned to Earth, it caught fire after landing on a droneship, toppling over. This followed a similar issue in August, when there was a fire in the engine compartment. After nearly three years without a Falcon 9 landing failure, SpaceX had two in six months.

SpaceX has also experienced recent and recurring problems with the Falcon 9 rocket’s expendable upper stage. On February 1, a second stage deorbit burn failed after a Starlink launch. This led to propellant tanks from the stage crashing into western Poland, causing property damage but harming no one. It was the third time in six months that SpaceX had encountered an issue with the Falcon 9 second stage.

Finally, and most publicly, the company’s massive Starship has failed on its last two test flights.

Although the vehicle’s first stage performed nominally during test flights in January and March, returning safely to its launch site, the Starship upper stage exploded spectacularly in flight twice. On both occasions, a fire developed in the engine section of Starship, and the vehicle rained fiery debris trails over the Bahamas and other nearby islands. Air traffic controllers diverted or delayed dozens of commercial airline flights flying through the debris footprint.

Putting this into perspective

These issues have occurred against the backdrop of a largely successful and unprecedented launch performance.

For all of the problems described earlier, the company’s only operational payload loss was its own Starlink satellites in July 2024 due to a second stage issue. Before that, SpaceX had not lost a payload with the Falcon 9 in nearly a decade. So SpaceX has been delivering for its customers in a big way.

SpaceX has achieved a launch cadence with the Falcon 9 rocket that’s unmatched by any previous rocket—or even nation—in history. If the SPHEREx mission launches tonight, as anticipated, it would be the company’s 27th mission of this year. The rest of the world combined, including China and its growing space activity, will have a total of 19 orbital launch attempts.

In the United States, SpaceX’s historic launch competitor, United Launch Alliance, has yet to fly a single rocket this year. In fact, the company has not launched in 156 days. During that time, SpaceX has launched 64 Falcon 9 rockets. So yes, SpaceX has had some technical issues. But it is also flying circles around its competition.

The recent failures are also unlikely to jeopardize, at least in the near term, SpaceX’s globally dominant position. The company provides the Western world’s only human access to orbit, and that’s unlikely to change for a while. SpaceX launches the vast majority of NASA’s science missions, and until United Launch Alliance’s Vulcan rocket becomes certified, it remains the US military’s only way to get larger payloads into space. The company also operates a global Internet network with more than 5 million users, and that number is growing rapidly.

All the same, these recent failures may be telling us something about SpaceX.

What is causing this

Without being inside SpaceX, it is impossible to put a fine point on what precisely is happening to cause these technical issues.

Probably the most significant factor is the company’s ever-present pressure to accelerate, even while taking on more and more challenging tasks. No country or private company ever launched as many times as SpaceX did in 2024. By way of comparison, NASA launched the Space Shuttle 135 times, a comparable number to the total of Falcon 9 launches last year (132), over a 30-year period.

At the same time, the company has been attempting to move its talented engineering team off the Falcon 9 and Dragon programs and onto Starship to keep that ambitious program moving forward.

To put it succinctly, SpaceX is balancing a lot of spinning plates, and the company’s leadership is telling its employees to spin the plates faster and faster.

Multiple sources have indicated that the Starship engineering team was under immense pressure after the January 16 failure to identify the cause of a “harmonic response” in the vehicle’s upper stage that contributed to its loss. The goal was to find and fix the problem as quickly as possible.

Let’s step back and appreciate that Starship is an experimental system, by far the largest and most powerful rocket ever flown, and it catastrophically failed in January. During a span of just seven weeks, the Starship team had to study the failure, address any problems, and prepare new hardware.

How much of this is on SpaceX founder Elon Musk? Some have suggested his deep involvement in the 2024 presidential election, oversight of the Department of Government Efficiency, excessive social media activity, and more—like picking fights with US senators— have distracted him from the problems of SpaceX. And there’s no doubt that Musk has been focused on things other than SpaceX for the last half-year or longer.

However, in Musk’s absence, he has capable lieutenants such as Mark Juncosa leading the way. SpaceX has long had a hard-charging culture instilled by Musk since the founding of the company. Musk’s modus operandi is to push his teams to reach some ambitious goal, and when they do, he sets a new, even more audacious target. It may be not so much Musk’s absence that is causing these issues but rather the company’s relentless culture.

It seems possible that, at least for now, SpaceX has reached the speed limit for commercial spaceflight. When you’re launching 150 times a year and building two second stages a week, it’s hard to escape the possibility that some details are slipping through the cracks. And it’s not just the launches. SpaceX is operating a constellation of more than 7,000 satellites, flying humans into space regularly, and developing an unprecedented rocket like Starship.

The recent failures may be signs of cracks in the foundation.

What are the implications

So far, the consequences of these failures have not been lethal. But space remains a difficult, hazardous game. Reentering debris from a Falcon 9 upper stage could have struck someone in Poland. God forbid, a second stage could fail early in a crewed mission.

The risks of serious problems with Starlink should not be understated, either. There have been unconfirmed rumors in recent months of near misses between Starlink satellites and objects in low-Earth orbit. Additional debris in this increasingly cluttered space would be disastrous.

To date, the Falcon 9 rocket program has not been slowed down by these issues. It’s perhaps not fully appreciated how utterly reliant NASA’s human spaceflight activities are on the Falcon 9. It currently launches the only crew-capable vehicle in Dragon. However, a Cargo version of Dragon also flies on the Falcon 9, and this is NASA’s only way to get scientific experiments back to Earth. And for at least the next year, the only other US cargo vehicle, Northrop Grumman’s Cygnus, also must launch on the Falcon 9.

Not just NASA, but every other space station partner outside of Russia, depends on the Falcon 9 for human spaceflight activities. The rocket must fly, and fly safely, or the West will be grounded.

With Starship, the recent failures are a significant setback. Although there will no doubt be pressure from SpaceX leadership to rapidly move forward, there appears to be a debilitating design flaw in the upgraded version of Starship. It will be important to understand and address this. Another launch before this summer seems unlikely. A third consecutive catastrophic failure would be really, really bad.

For the space agency’s Artemis program to return humans to the Moon, Starship’s problems spell more delays. Musk had already signaled in late February that a critical refueling demonstration will now not happen this year. This test is an essential milestone on the path to the Moon, and its delay all but ensures the first lunar landing will not happen in 2027 as currently envisioned.

Most likely, the back-to-back Starship failures will also cement the path forward for Artemis II and Artemis III to fly as planned, with crews flying on the Space Launch System rocket and Orion spacecraft.

As for Mars, the red planet remains in the far distance, waiting for SpaceX to address its red flags here on Earth.

Eric Berger is the senior space editor at Ars Technica, covering everything from astronomy to private space to NASA policy, and author of two books: Liftoff, about the rise of SpaceX; and Reentry, on the development of the Falcon 9 rocket and Dragon. A certified meteorologist, Eric lives in Houston.

What’s behind the recent string of failures and delays at SpaceX? Read More »

Rocket Report: Another hiccup with SpaceX upper stage; Japan’s H3 starts strong

ArianeGroup, Arianespace, blue origin, Commercial space, falcon 9, h3 rocket, Japan, launch, military space, rocket report, Science, Space, spacex, starship, vast / Kris Guyer / February 8, 2025

Vast’s schedule for deploying a mini-space station in low-Earth orbit was always ambitious.

A stack of 21 Starlink Internet satellites arrives in orbit Tuesday following launch on a Falcon 9 rocket. Credit: SpaceX

Welcome to Edition 7.30 of the Rocket Report! The US government relies on SpaceX for a lot of missions. These include launching national security satellites, putting astronauts on the Moon, and global broadband communications. But there are hurdles—technical and, increasingly, political—on the road ahead. To put it generously, Elon Musk, without whom much of what SpaceX does wouldn’t be possible, is one of the most divisive figures in American life today.

Now, a Democratic lawmaker in Congress has introduced a bill that would end federal contracts for special government employees (like Musk), citing conflict-of-interest concerns. The bill will go nowhere with Republicans in control of Congress, but it is enough to make me pause and think. When the Trump era passes and a new administration takes the White House, how will they view Musk? Will there be an appetite to reduce the government’s reliance on SpaceX? To answer this question, you must first ask if the government will even have a choice. What if, as is the case in many areas today, there’s no viable replacement for the services offered by SpaceX?

As always, we welcome reader submissions. If you don’t want to miss an issue, please subscribe using the box below (the form will not appear on AMP-enabled versions of the site). Each report will include information on small-, medium-, and heavy-lift rockets as well as a quick look ahead at the next three launches on the calendar.

Blue Origin flight focuses on lunar research. For the first time, Jeff Bezos’ Blue Origin space venture has put its New Shepard suborbital rocket ship through a couple of minutes’ worth of Moon-level gravity, GeekWire reports. The uncrewed mission, known as NS-29, sent 30 research payloads on a 10-minute trip from Blue Origin’s Launch Site One in West Texas. For this trip, the crew capsule was spun up to 11 revolutions per minute, as opposed to the typical half-revolution per minute. The resulting centrifugal force was equivalent to one-sixth of Earth’s gravity, which is what would be felt on the Moon.

Gee, that’s cool … The experiments aboard Blue Origin’s space capsule examined how to process lunar soil to extract resources and how to manufacture solar cells on the Moon for Blue Origin’s Blue Alchemist project. Another investigated how moondust gets electrically charged and levitated when exposed to ultraviolet light. These types of experiments in partial gravity can be done on parabolic airplane flights, but those only provide a few seconds of the right conditions to simulate the Moon’s gravity. (submitted by EllPeaTea)

Orbex announces two-launch deal with D-Orbit. UK-based rocket builder Orbex announced Monday that it has signed a two-launch deal with Italian in-orbit logistics provider D-Orbit, European Spaceflight reports. The deal includes capacity aboard two launches on Orbex’s Prime rocket over the next three years. D-Orbit aggregates small payloads on rideshare missions (primarily on SpaceX rockets so far) and has an orbital transfer vehicle for ferrying satellites to different altitudes after separation from a launch vehicle. Orbex’s Prime rocket is sized for the small satellite industry, and the company aims to debut it later this year.

Thanks to fresh funding? … Orbex has provided only sparse updates on its progress toward launching the Prime rocket. What we do know is that Orbex suspended plans to develop a spaceport in Scotland to focus its resources on the Prime rocket itself. Despite little evidence of any significant accomplishments, Orbex last month secured a $25 million investment from the UK government. The timing of the launch agreement with D-Orbit begs the question of whether the UK government’s backing helped seal the deal. As Andrew Parsonson of European Spaceflight writes: “Is this a clear indication of how important strong institutional backing is for the growth of privately developed launch systems in Europe?” (submitted by EllPeaTea)

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Falcon 9’s upper stage misfires again. The second stage of a SpaceX Falcon 9 rocket remained in orbit following a launch Saturday from Vandenberg Space Force Base, California. The rocket successfully deployed a new batch of Starlink Internet satellites but was supposed to reignite its engine for a braking maneuver to head for a destructive reentry over the Pacific Ocean. While airspace warning notices from the FAA showed a reentry zone over the eastern Pacific Ocean, publicly available US military tracking continued to show the upper stage in orbit this week. Sources also told Ars that SpaceX delayed two Falcon 9 launches this week by a day to allow time for engineers to evaluate the problem.

3 in 6 months … This is the third time since last July that the Falcon 9’s upper stage has encountered a problem in flight. On one occasion, the upper stage failed to reach its targeted orbit, leading to the destruction of 20 Starlink satellites. Then, an upper stage misfired during a deorbit burn after an otherwise successful launch in September, causing debris to fall outside of the pre-approved danger area. After both events, the FAA briefly grounded the Falcon 9 rocket while SpaceX conducted an investigation. This time, an FAA spokesperson said the agency won’t require an investigation. “All flight events occurred within the scope of SpaceX’s licensed activities,” the spokesperson told Ars.

Vast tests hardware for commercial space station. Vast Space has started testing a qualification model of its first commercial space station but has pushed back the launch of that station into 2026, Space News reports. In an announcement Thursday, Vast said it completed a proof test of the primary structure of a test version of its Haven-1 space station habitat at a facility in Mojave, California. During the testing, Vast pumped up the pressure inside the structure to 1.8 times its normal level and conducted a leak test. “On the first try we passed that critical test,” Max Haot, chief executive of Vast, told Space News.

Not this year … It’s encouraging to see Vast making tangible progress in developing its commercial space station. The privately held company is one of several seeking to develop a commercial outpost in low-Earth orbit to replace the International Space Station after its scheduled retirement in 2030. NASA is providing funding to two industrial teams led by Blue Origin and Voyager Space, which are working on different space station concepts. But so far, Vast’s work has been funded primarily through private capital. The launch of the Haven-1 outpost, which Vast previously said could happen this year, is now scheduled no earlier than May 2026. The spacecraft will launch in one piece on a Falcon 9 rocket, and the first astronaut crew to visit Haven-1 could launch a month later. Haven-1 is a pathfinder for a larger commercial station called Haven-2, which Vast intends to propose to NASA. (submitted by EllPeaTea)

H3 deploys Japanese navigation satellite. Japan successfully launched a flagship H3 rocket Sunday and put into orbit a Quasi-Zenith Satellite (QZS), aiming to improve the accuracy of global positioning data for various applications, Kyodo News reports. After separation from the H3 rocket, the Michibiki 6 satellite will climb into geostationary orbit, where it will supplement navigation signals from GPS satellites to provide more accurate positioning data to users in Japan and surrounding regions, particularly in mountainous terrain and amid high-rise buildings in large cities. The new satellite joins a network of four QZS spacecraft launched by Japan beginning in 2010. Two more Quasi-Zenith Satellites are under construction, and Japan’s government is expected to begin development of an additional four regional navigation satellites this year.

A good start … After a failed inaugural flight in 2023, Japan’s new H3 rocket has reeled off four consecutive successful launches in less than a year. This may not sound like a lot, but the H3 has achieved its first four successful flights faster than any other rocket since 2000. SpaceX’s Falcon 9 rocket completed its first four successful flights in a little more than two years, and United Launch Alliance’s Atlas V logged its fourth flight in a similar timeframe. More than 14 months elapsed between the first and fourth successful flight of Rocket Lab’s Electron rocket. The H3 is an expendable rocket with no roadmap to reusability, so its service life and commercial potential are likely limited. But the rocket is shaping up to provide reliable access to space for Japan’s space agency and military, while some of its peers in Europe and the United States struggle to ramp up to a steady launch cadence. (submitted by EllPeaTea)

Europe really doesn’t like relying on Elon Musk. Europe’s space industry has struggled to keep up with SpaceX for a decade. The writing was on the wall when SpaceX landed a Falcon 9 booster for the first time. Now, European officials are wary of becoming too reliant on SpaceX, and there’s broad agreement on the continent that Europe should have the capability to launch its own satellites. In this way, access to space is a strategic imperative for Europe. The problem is, Europe’s new Ariane 6 rocket is just not competitive with SpaceX’s Falcon 9, and there’s no concrete plan to counter SpaceX’s dominance.

So here’s another terrible idea … Airbus, Europe’s largest aerospace contractor with a 50 percent stake in the Ariane 6 program, has enlisted Goldman Sachs for advice on how to forge a new European space and satellite company to better compete with SpaceX. France-based Thales and the Italian company Leonardo are part of the talks, with Bank of America also advising on the initiative. The idea that some bankers from Goldman and Bank of America will go into the guts of some of Europe’s largest institutional space companies and emerge with a lean, competitive entity seems far-fetched, to put it mildly, Ars reports.

The FAA still has some bite. We’re now three weeks removed from the most recent test flight of SpaceX’s Starship rocket, which ended with the failure of the vehicle’s upper stage in the final moments of its launch sequence. The accident rained debris over the Atlantic Ocean and the Turks and Caicos Islands. Unsurprisingly, the Federal Aviation Administration grounded Starship and ordered an investigation into the accident on the day after the launch. This decision came three days before the inauguration of President Donald Trump, who counts Musk as one of his top allies. So far, the FAA hasn’t budged on its requirement for an investigation, an agency spokesperson told Ars.

Debris field … In the hours and days after the failed Starship launch, residents and tourists in the Turks and Caicos shared images of debris scattered across the islands and washing up onshore. The good news is there were no injuries or reports of significant damage from the wreckage, but the FAA confirmed one report of minor damage to a vehicle located in South Caicos. It’s rare for debris from US rockets to fall over land during a launch. This would typically only happen if a launch failed at certain parts of the flight. Before now, there has been no public record of any claims of third-party property damage in the era of commercial spaceflight.

DOD eager to reap the benefits of Starship. A Defense Department unit is examining how SpaceX’s Starship vehicle could be used to support a broader architecture of in-space refueling, Space News reports. A senior adviser at the Defense Innovation Unit (DIU) said SpaceX approached the agency about how Starship’s refueling architecture could be used by the wider space industry. The plan for Starship is to transfer cryogenic propellants between tankers, depots, and ships heading to the Moon, Mars, or other deep-space destinations.

Few details available … US military officials have expressed interest in orbital refueling to support in-space mobility, where ground controllers have the freedom to maneuver national security satellites between different orbits without worrying about running out of propellant. For several years, Space Force commanders and Pentagon officials have touted the importance of in-space mobility, or dynamic space operations, in a new era of orbital warfare. However, there are reports that the Space Force has considered zeroing out a budget line item for space mobility in its upcoming fiscal year 2026 budget request.

A small step toward a fully reusable European rocket. The French space agency CNES has issued a call for proposals to develop a reusable upper stage for a heavy-lift rocket, European Spaceflight reports. This project is named DEMESURE (DEMonstration Étage SUpérieur REutilisable / Reusable Upper Stage Demonstration), and it marks one of Europe’s first steps in developing a fully reusable rocket. That’s all good, but there’s a sense of tentativeness in this announcement. The current call for proposals will only cover the earliest phases of development, such as a requirements evaluation, cost estimation review, and a feasibility meeting. A future call will deal with the design and fabrication of a “reduced scale” upper stage, followed by a demonstration phase with a test flight, recovery, and reuse of the vehicle. CNES’s vision is to field a fully reusable rocket as a successor to the single-use Ariane 6.

Toes in the water … If you’re looking for reasons to be skeptical about Project DEMESURE, look no further than the Themis program, which aims to demonstrate the recovery and reuse of a booster stage akin to SpaceX’s Falcon 9. Themis originated in a partnership between CNES and European industry in 2019, then ESA took over the project in 2020. Five years later, the Themis demonstrator still hasn’t flown. After some initial low-altitude hops, Themis is supposed to launch on a high-altitude test flight and maneuver through the entire flight profile of a reusable booster, from liftoff to a vertical propulsive landing. As we’ve seen with SpaceX, recovering an orbital-class upper stage is a lot harder than landing the booster. An optimistic view of this announcement is that anything worth doing requires taking a first step, and that’s what CNES has done here. (submitted by EllPeaTea)

Next three launches

Feb. 7: Falcon 9 | Starlink 12-9 | Cape Canaveral Space Force Station, Florida | 18: 52 UTC

Feb. 8: Electron | IoT 4 You and Me | Māhia Peninsula, New Zealand | 20: 43 UTC

Feb. 10: Falcon 9 | Starlink 11-10 | Vandenberg Space Force Base, California | 00: 03 UTC

Stephen Clark is a space reporter at Ars Technica, covering private space companies and the world’s space agencies. Stephen writes about the nexus of technology, science, policy, and business on and off the planet.

Rocket Report: Another hiccup with SpaceX upper stage; Japan’s H3 starts strong Read More »

Two lunar landers are on the way to the Moon after SpaceX’s double moonshot

clps, Commercial space, falcon 9, Firefly Aerospace, ispace, Japan, launch, moon, NASA, Science, Space / Kris Guyer / January 16, 2025

Julianna Scheiman, director of NASA science missions for SpaceX, said it made sense to pair the Firefly and ispace missions on the same Falcon 9 rocket.

“When we have two missions that can each go to the Moon on the same launch, that is something that we obviously want to take advantage of,” Scheiman said. “So when we found a solution for the Firefly and ispace missions to fly together on the same Falcon 9, it was a no-brainer to put them together.”

SpaceX stacked the two landers, one on top of the other, inside the Falcon 9’s payload fairing. Firefly’s lander, the larger of the two spacecraft, rode on top of the stack and deployed from the rocket first. The Resilience lander from ispace launched in the lower position, cocooned inside a specially designed canister. Once Firefly’s lander separated from the Falcon 9, the rocket jettisoned the canister, performed a brief engine firing to maneuver into a slightly different orbit, then released ispace’s lander.

This dual launch arrangement resulted in a lower launch price for Firefly and ispace, according to Scheiman.

“At SpaceX, we are really interested in and invested in lowering the cost of launch for everybody,” she said. “So that’s something we’re really proud of.”

The Resilience lunar lander is pictured at ispace’s facility in Japan last year. The company’s small Tenacious rover is visible on the upper left part of the spacecraft. credit: ispace Credit: ispace

The Blue Ghost and Resilience landers will take different paths toward the Moon.

Firefly’s Blue Ghost will spend about 25 days in Earth orbit, then four days in transit to the Moon. After Blue Ghost enters lunar orbit, Firefly’s ground team will verify the readiness of the lander’s propulsion and navigation systems and execute several thruster burns to set up for landing.

Blue Ghost’s final descent to the Moon is tentatively scheduled for March 2. The target landing site is in Mare Crisium, an ancient 350-mile-wide (560-kilometer) impact basin in the northeast part of the near side of the Moon.

After touchdown, Blue Ghost will operate for about 14 days (one entire lunar day). The instruments aboard Firefly’s lander include a subsurface drill, an X-ray imager, and an experimental electrodynamic dust shield to test methods of repelling troublesome lunar dust from accumulating on sensitive spacecraft components.

The Resilience lander from ispace will take four to five months to reach the Moon. It carries several intriguing tech demo experiments, including a water electrolyzer provided by a Japanese company named Takasago Thermal Engineering. This demonstration will test equipment that future lunar missions could use to convert the Moon’s water ice resources into electricity and rocket fuel.

The lander will also deploy a “micro-rover” named Tenacious, developed by an ispace subsidiary in Luxembourg. The Tenacious rover will attempt to scoop up lunar soil and capture high-definition imagery of the Moon.

Ron Garan, CEO of ispace’s US-based subsidiary, told Ars that this mission is “pivotal” for the company.

“We were not fully successful on our first mission,” Garan said in an interview. “It was an amazing accomplishment, even though we didn’t have a soft landing… Although the hardware worked flawlessly, exactly as it was supposed to, we did have some lessons learned in the software department. The fixes to prevent what happened on the first mission from happening on the second mission were fairly straightforward, so that boosts our confidence.”

The ispace subsidiary led by Garan, a former NASA astronaut, is based in Colorado. While the Resilience lander launched Wednesday is not part of the CLPS program, the company will build an upgraded lander for a future CLPS mission for NASA, led by Draper Laboratory.

“I think the fact that we have two lunar landers on the same rocket for the first time in history is pretty substantial,” Garan said. I think we all are rooting for each other.”

Investors need to see more successes with commercial lunar landers to fully realize the market’s potential, Garan said.

“That market, right now, is very nascent. It’s very, very immature. And one of the reasons for that is that it’s very difficult for companies that are contemplating making investments on equipment, experiments, etc., to put on the lunar surface and lunar orbit,” Garan said. “It’s very difficult to make those investments, especially if they’re long-term investments, because there really hasn’t been a proof of concept yet.”

“So every time we have a success, that makes it more likely that these companies that will serve as the foundation of a commercial lunar market movement will be able to make those investments,” Garan said. “Conversely, every time we have a failure, the opposite happens.”

Two lunar landers are on the way to the Moon after SpaceX’s double moonshot Read More »

Rocket Report: Australia says yes to the launch; Russia delivers for Iran

australia, china, dragon, european space agency, falcon 9, Gilmour space, h3 rocket, international space station, launch, rocket lab, rocket report, Science, soyuz, Space, spacex, starship, Themis / Paul Patrick / November 9, 2024

The world’s first wooden satellite arrived at the International Space Station this week.

A Falcon 9 booster fires its engines on SpaceX’s “tripod” test stand in McGregor, Texas. Credit: SpaceX

Welcome to Edition 7.19 of the Rocket Report! Okay, we get it. We received more submissions from our readers on Australia’s approval of a launch permit for Gilmour Space than we’ve received on any other news story in recent memory. Thank you for your submissions as global rocket activity continues apace. We’ll cover Gilmour in more detail as they get closer to launch. There will be no Rocket Report next week as Eric and I join the rest of the Ars team for our 2024 Technicon in New York.

Gilmour Space has a permit to fly. Gilmour Space Technologies has been granted a permit to launch its 82-foot-tall (25-meter) orbital rocket from a spaceport in Queensland, Australia. The space company, founded in 2012, had initially planned to lift off in March but was unable to do so without approval from the Australian Space Agency, the Australian Broadcasting Corporation reports. The government approved Gilmour’s launch permit Monday, although the company is still weeks away from flying its three-stage Eris rocket.

A first for Australia … Australia hosted a handful of satellite launches with US and British rockets from 1967 through 1971, but Gilmour’s Eris rocket would become the first all-Australian launch vehicle to reach orbit. The Eris rocket is capable of delivering about 670 pounds (305 kilograms) of payload mass into a Sun-synchronous orbit. Eris will be powered by hybrid rocket engines burning a solid fuel mixed with a liquid oxidizer, making it unique among orbital-class rockets. Gilmour completed a wet dress rehearsal, or practice countdown, with the Eris rocket on the launch pad in Queensland in September. The launch permit becomes active after 30 days, or the first week of December. “We do think we’ve got a good chance of launching at the end of the 30-day period, and we’re going to give it a red hot go,” said Adam Gilmour, the company’s co-founder and CEO. (submitted by Marzipan, mryall, ZygP, Ken the Bin, Spencer Willis, MarkW98, and EllPeaTea)

North Korea tests new missile. North Korea apparently completed a successful test of its most powerful intercontinental ballistic missile on October 31, lofting it nearly 4,800 miles (7,700 kilometers) into space before the projectile fell back to Earth, Ars reports. This solid-fueled, multi-stage missile, named the Hwasong-19, is a new tool in North Korea’s increasingly sophisticated arsenal of weapons. It has enough range—perhaps as much as 9,320 miles (15,000 kilometers), according to Japan’s government—to strike targets anywhere in the United States. It also happens to be one of the largest ICBMs in the world, rivaling the missiles fielded by the world’s more established nuclear powers.

Quid pro quo? … The Hwasong-19 missile test comes as North Korea deploys some 10,000 troops inside Russia to support the country’s war against Ukraine. The budding partnership between Russia and North Korea has evolved for several years. Russian President Vladimir Putin has met with North Korean leader Kim Jong Un on multiple occasions, most recently in Pyongyang in June. This has fueled speculation about what Russia is offering North Korea in exchange for the troops deployed on Russian soil. US and South Korean officials have some thoughts. They said North Korea is likely to ask for technology transfers in diverse areas related to tactical nuclear weapons, ICBMs, and reconnaissance satellites.

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Virgin Galactic is on the hunt for cash. Virgin Galactic is proposing to raise $300 million in additional capital to accelerate production of suborbital spaceplanes and a mothership aircraft the company says can fuel its long-term growth, Space News reports. The company, founded by billionaire Richard Branson, suspended operations of its VSS Unity suborbital spaceplane earlier this year. VSS Unity hit a monthly flight cadence carrying small groups of space tourists and researchers to the edge of space, but it just wasn’t profitable. Now, Virgin Galactic is developing larger Delta-class spaceplanes it says will be easier and cheaper to turn around between flights.

All-in with Delta … Michael Colglazier, Virgin Galactic’s CEO, announced the company’s appetite for fundraising in a quarterly earnings call with investment analysts Wednesday. He said manufacturing of components for Virgin Galactic’s first two Delta-class ships, which the company says it can fund with existing cash, is proceeding on schedule at a factory in Arizona. Virgin Galactic previously said it would use revenue from paying passengers on its first two Delta-class ships to pay for development of future vehicles. Instead, Virgin Galactic now says it wants to raise money to speed up work on the third and fourth Delta-class vehicles, along with a second airplane mothership to carry the spaceplanes aloft before they release and fire into space. (submitted by Ken the Bin and EllPeaTea)

ESA breaks its silence on Themis. The European Space Agency has provided a rare update on the progress of its Themis reusable booster demonstrator project, European Spaceflight reports. ESA is developing the Themis test vehicle for atmospheric flights to fine-tune technologies for a future European reusable rocket capable of vertical takeoffs and vertical landings. Themis started out as a project led by CNES, the French space agency, in 2018. ESA member states signed up to help fund the project in 2019, and the agency awarded ArianeGroup a contract to move forward with Themis in 2020. At the time, the first low-altitude hop test was expected to take place in 2022.

Some slow progress … Now, the first low-altitude hop is scheduled for 2025 from Esrange Space Centre in Sweden, a three-year delay. This week, ESA said engineers have completed testing of the Themis vehicle’s main systems, and assembly of the demonstrator is underway in France. A single methane-fueled Prometheus engine, also developed by ArianeGroup, has been installed on the rocket. Teams are currently adding avionics, computers, electrical systems, and cable harnesses. Themis’ stainless steel propellant tanks have been manufactured, tested, and cleaned and are now ready to be installed on the Themis demonstrator. Then, the rocket will travel by road from France to the test site in Sweden for its initial low-altitude hops. After those flights are complete, officials plan to add two more Prometheus engines to the rocket and ship it to French Guiana for high-altitude test flights. (submitted by Ken the Bin and EllPeaTea)

SpaceX will give the ISS a boost. A Cargo Dragon spacecraft docked to the International Space Station on Tuesday morning, less than a day after lifting off from Florida. As space missions go, this one is fairly routine, ferrying about 6,000 pounds (2,700 kilograms) of cargo and science experiments to the space station. One thing that’s different about this mission is that it delivered to the station a tiny 2 lb (900 g) satellite named LignoSat, the first spacecraft made of wood, for later release outside the research complex. There is one more characteristic of this flight that may prove significant for NASA and the future of the space station, Ars reports. As early as Friday, NASA and SpaceX have scheduled a “reboost and attitude control demonstration,” during which the Dragon spacecraft will use some of the thrusters at the base of the capsule. This is the first time the Dragon spacecraft will be used to move the space station.

Dragon’s breath … Dragon will fire a subset of its 16 Draco thrusters, each with about 90 pounds of thrust, for approximately 12.5 minutes to make a slight adjustment to the orbital trajectory of the roughly 450-ton space station. SpaceX and NASA engineers will analyze the results from the demonstration to determine if Dragon could be used for future space station reboost opportunities. The data will also inform the design of the US Deorbit Vehicle, which SpaceX is developing to perform the maneuvers required to bring the space station back to Earth for a controlled, destructive reentry in the early 2030s. For NASA, demonstrating Dragon’s ability to move the space station will be another step toward breaking free of reliance on Russia, which is currently responsible for providing propulsion to maneuver the orbiting outpost. Northrop Grumman’s Cygnus supply ship also previously demonstrated a reboost capability. (submitted by Ken the Bin and N35t0r)

Russia launches Soyuz in service of Iran. Russia launched a Soyuz rocket Monday carrying two satellites designed to monitor the space weather around Earth and 53 small satellites, including two Iranian ones, Reuters reports. The primary payloads aboard the Soyuz-2.1b rocket were two Ionosfera-M satellites to probe the ionosphere, an outer layer of the atmosphere near the edge of space. Solar activity can alter conditions in the ionosphere, impacting communications and navigation. The two Iranian satellites on this mission were named Kowsar and Hodhod. They will collect high-resolution reconnaissance imagery and support communications for Iran.

A distant third … This was only the 13th orbital launch by Russia this year, trailing far behind the United States and China. We know of two more Soyuz flights planned for later this month, but no more, barring a surprise military launch (which is possible). The projected launch rate puts Russia on pace for its quietest year of launch activity since 1961, the year Yuri Gagarin became the first person to fly in space. A major reason for this decline in launches is the decisions of Western governments and companies to move their payloads off of Russian rockets after the invasion of Ukraine. For example, OneWeb stopped launching on Soyuz in 2022, and the European Space Agency suspended its partnership with Russia to launch Soyuz rockets from French Guiana. (submitted by Ken the Bin)

H3 deploys Japanese national security satellite. Japan launched a defense satellite Monday aimed at speedier military operations and communication on an H3 rocket and successfully placed it into orbit, the Associated Press reports. The Kirameki 3 satellite will use high-speed X-band communication to support Japan’s defense ministry with information and data sharing, and command and control services. The satellite will serve Japanese land, air, and naval forces from its perch in geostationary orbit alongside two other Kirameki communications satellites.

Gaining trust … The H3 is Japan’s new flagship rocket, developed by Mitsubishi Heavy Industries (MHI) and funded by the Japan Aerospace Exploration Agency (JAXA). The launch of Kirameki 3 marked the third consecutive successful launch of the H3 rocket, following a debut flight in March 2023 that failed to reach orbit. This was the first time Japan’s defense ministry put one of its satellites on the H3 rocket. The first two Kirameki satellites launched on a European Ariane 5 and a Japanese H-IIA rocket, which the H3 will replace. (submitted by Ken the Bin, tsunam, and EllPeaTea)

Rocket Lab enters the race for military contracts. Rocket Lab is aiming to chip away at SpaceX’s dominance in military space launch, confirming its bid to compete for Pentagon contracts with its new medium-lift rocket, Neutron, Space News reports. Last month, the Space Force released a request for proposals from launch companies seeking to join the military’s roster of launch providers in the National Security Space Launch (NSSL) program. The Space Force will accept bids for launch providers to “on-ramp” to the NSSL Phase 3 Lane 1 contract, which doles out task orders to launch companies for individual missions. In order to win a task order, a launch provider must be on the Phase 3 Lane 1 contract. Currently, SpaceX, United Launch Alliance, and Blue Origin are the only rocket companies eligible. SpaceX won all of the first round of Lane 1 task orders last month.

Joining the club … The Space Force is accepting additional risk for Lane 1 missions, which largely comprise repeat launches deploying a constellation of missile-tracking and data-relay satellites for the Space Development Agency. A separate class of heavy-lift missions, known as Lane 2, will require rockets to undergo a thorough certification by the Space Force to ensure their reliability. In order for a launch company to join the Lane 1 roster, the Space Force requires bidders to be ready for a first launch by December 2025. Peter Beck, Rocket Lab’s founder and CEO, said he thinks the Neutron rocket will be ready for its first launch by then. Other new medium-lift rockets, such as Firefly Aerospace’s MLV and Relativity’s Terran-R, almost certainly won’t be ready to launch by the end of next year, leaving Rocket Lab as the only company that will potentially join incumbents SpaceX, ULA, and Blue Origin. (submitted by Ken the Bin)

Next Starship flight is just around the corner. Less than a month has passed since the historic fifth flight of SpaceX’s Starship, during which the company caught the booster with mechanical arms back at the launch pad in Texas. Now, another test flight could come as soon as November 18, Ars reports. The improbable but successful recovery of the Starship first stage with “chopsticks” last month, and the on-target splashdown of the Starship upper stage halfway around the world, allowed SpaceX to avoid an anomaly investigation by the Federal Aviation Administration. Thus, the company was able to press ahead on a sixth test flight if it flew a similar profile. And that’s what SpaceX plans to do, albeit with some notable additions to the flight plan.

Around the edges … Perhaps the most significant change to the profile for Flight 6 will be an attempt to reignite a Raptor engine on Starship while it is in space. SpaceX tried to do this on a test flight in March but aborted the burn because the ship’s rolling motion exceeded limits. A successful demonstration of a Raptor engine relight could pave the way for SpaceX to launch Starship into a higher stable orbit around Earth on future test flights. This is required for SpaceX to begin using Starship to launch Starlink Internet satellites and perform in-orbit refueling experiments with two ships docked together. (submitted by EllPeaTea)

China’s version of Starship. China has updated the design of its next-generation heavy-lift rocket, the Long March 9, and it looks almost exactly like a clone of SpaceX’s Starship rocket, Ars reports. The Long March 9 started out as a conventional-looking expendable rocket, then morphed into a launcher with a reusable first stage. Now, the rocket will have a reusable booster and upper stage. The booster will have 30 methane-fueled engines, similar to the number of engines on SpaceX’s Super Heavy booster. The upper stage looks remarkably like Starship, with flaps in similar locations. China intends to fly this vehicle for the first time in 2033, nearly a decade from now.

A vehicle for the Moon … The reusable Long March 9 is intended to unlock robust lunar operations for China, similar to the way Starship, and to some extent Blue Origin’s Blue Moon lander, promises to support sustained astronaut stays on the Moon’s surface. China says it plans to land its astronauts on the Moon by 2030, initially using a more conventional architecture with an expendable rocket named the Long March 10, and a lander reminiscent of NASA’s Apollo lunar lander. These will allow Chinese astronauts to remain on the Moon for a matter of days. With Long March 9, China could deliver massive loads of cargo and life support resources to sustain astronauts for much longer stays.

Ta-ta to the tripod. The large three-legged vertical test stand at SpaceX’s engine test site in McGregor, Texas, is being decommissioned, NASA Spaceflight reports. Cranes have started removing propellant tanks from the test stand, nicknamed the tripod, towering above the Central Texas prairie. McGregor is home to SpaceX’s propulsion test team and has 16 test cells to support firings of Merlin, Raptor, and Draco engines multiple times per day for the Falcon 9 rocket, Starship, and Dragon spacecraft.

Some history … The tripod might have been one of SpaceX’s most important assets in the company’s early years. It was built by Beal Aerospace for liquid-fueled rocket engine tests in the late 1990s. Beal Aerospace folded, and SpaceX took over the site in 2003. After some modifications, SpaceX installed the first qualification version of its Falcon 9 rocket on the tripod for a series of nine-engine test-firings leading up to the rocket’s inaugural flight in 2010. SpaceX test-fired numerous new Falcon 9 boosters on the tripod before shipping them to launch sites in Florida or California. Most recently, the tripod was used for testing of Raptor engines destined to fly on Starship and the Super Heavy booster.

Next three launches

Nov. 9: Long March 2C | Unknown Payload | Jiuquan Satellite Launch Center, China | 03: 40 UTC

Nov. 9: Falcon 9 | Starlink 9-10 | Vandenberg Space Force Base, California | 06: 14 UTC

Nov. 10: Falcon 9 | Starlink 6-69 | Cape Canaveral Space Force Station, Florida | 21: 28 UTC

Rocket Report: Australia says yes to the launch; Russia delivers for Iran Read More »

SpaceX prevails over ULA, wins military launch contracts worth $733 million

falcon 9, launch, military space, Science, Space, space force, space systems command, spacex / Tim Belzer / October 19, 2024

These missions require medium-lift rockets, or smaller rockets capable of a high-rate launch cadence to match the capability of a larger launch vehicle. In June, the Space Force selected SpaceX, ULA, and Blue Origin, Jeff Bezos’s space company, to compete for Lane 1 launch task orders.

Military officials will add more companies to the pool of available Lane 1 launch providers as they mature their rockets. These companies may include Rocket Lab, Firefly Aerospace, Relativity Space, Stoke Space, and others.

While Blue Origin is on the Space Force’s list of available launch providers, the company’s New Glenn rocket was not eligible for the contracts announced Friday. That’s because military officials require a rocket to complete at least one successful orbital launch to become qualified for a Lane 1 task order. New Glenn’s first test flight is scheduled some time later this year.

This rule left SpaceX’s Falcon 9 and ULA’s Vulcan rockets as the only launch vehicles eligible for the task orders, setting up a head-to-head competition between the rival rocket companies. SpaceX prevailed, winning all nine Lane 1 missions up for competition this year.

Lane 2 of the Space Force’s National Security Space Launch program covers more challenging military missions, typically larger, more expensive payloads destined for higher orbits. The Space Force is expected to soon select launch providers for Lane 2 missions. These launches will require the Space Force to certify the rockets, whereas the military is comfortable accepting a little more risk for the Lane 1 missions.

SpaceX’s Falcon 9 and Falcon Heavy are currently certified for national security launches, and the Space Force is in the process of certifying ULA’s Vulcan launcher after two successful test flights. The Space Force and Blue Origin also have a certification plan for the New Glenn rocket, but it must first complete multiple successful test flights.

Updated October 19 with additional information about the launch task orders.

SpaceX prevails over ULA, wins military launch contracts worth $733 million Read More »

SpaceX launches Europe’s Hera asteroid mission ahead of Hurricane Milton

asteroid, Commercial space, Dart, european space agency, falcon 9, Federal Aviation Administration, hera, launch, planetary defense, Science, Space, spacex / Rejus Almole / October 7, 2024

The launch of another important mission, NASA’s Europa Clipper, is on hold due to Hurricane Milton.

The European Space Agency’s Hera spacecraft flies away from the Falcon 9 rocket’s upper stage a little more than an hour after liftoff Monday. Credit: SpaceX

Two years ago, a NASA spacecraft smashed into a small asteroid millions of miles from Earth to test a technique that could one day prove useful to deflect an object off a collision course with Earth. The European Space Agency launched a follow-up mission Monday to go back to the crash site and see the damage done.

The nearly $400 million (363 million euro) Hera mission, named for the Greek goddess of marriage, will investigate the aftermath of a cosmic collision between NASA’s DART spacecraft and the skyscraper-size asteroid Dimorphos on September 26, 2022. NASA’s Double Asteroid Redirection Test mission was the first planetary defense experiment, and it worked, successfully nudging Dimorphos off its regular orbit around a larger companion asteroid named Didymos.

But NASA had to sacrifice the DART spacecraft in the deflection experiment. Its destruction meant there were no detailed images of the condition of the target asteroid after the impact. A small Italian CubeSat deployed by DART as it approached Dimorphos captured fuzzy long-range views of the collision, but Hera will perform a comprehensive survey when it arrives in late 2026.

“We are going to have a surprise to see what Dimorphos looks like, which is, first, scientifically exciting, but also important because if we want to validate the technique and validate the model that can reproduce the impact, we need to know the final outcome,” said Patrick Michel, principal investigator on the Hera mission from Côte d’Azur Observatory in Nice, France. “And we don’t have it. With Hera, it’s like a detective going back to the crime scene and telling us what really happened.”

Last ride before the storm

The Hera spacecraft, weighing in at 2,442 pounds (1,108 kilograms), lifted off on top of a SpaceX Falcon 9 rocket at 10: 52 am EDT (14: 52 UTC) Monday from Cape Canaveral Space Force Station, Florida.

Officials weren’t sure the weather conditions at Cape Canaveral would permit a launch Monday, with widespread rain showers and a blanket of cloud cover hanging over Florida’s Space Coast. But the conditions were just good enough to be acceptable for a rocket launch, and the Falcon 9 lit its nine kerosene-fueled engines to climb away from pad 40 after a smooth countdown.

SpaceX’s Falcon 9 rocket lifts off from Cape Canaveral Space Force Station, Florida, with ESA’s Hera mission. Credit: SpaceX

This was probably the final opportunity to launch Hera before the spaceport shutters in advance of Hurricane Milton, a dangerous Category 5 storm taking aim at the west coast of Florida. If the mission didn’t launch Monday, SpaceX was prepared to move the Falcon 9 rocket and the Hera spacecraft back inside a hangar for safekeeping until the storm passes.

Meanwhile, at NASA’s Kennedy Space Center a few miles away, SpaceX is securing a Falcon Heavy rocket with the Europa Clipper spacecraft to ride out Hurricane Milton inside a hangar at Launch Complex 39A. Europa Clipper is a $5.2 billion flagship mission to explore Jupiter’s most enigmatic icy moon, and it was supposed to launch Thursday, the same day Hurricane Milton will potentially move over Central Florida.

NASA announced Sunday that it is postponing Europa Clipper’s launch until after the storm.

“The safety of launch team personnel is our highest priority, and all precautions will be taken to protect the Europa Clipper spacecraft,” said Tim Dunn, senior launch director at NASA’s Launch Services Program. “Once we have the ‘all-clear’ followed by facility assessment and any recovery actions, we will determine the next launch opportunity for this NASA flagship mission.”

Europa Clipper must launch by November 6 in order to reach Jupiter and its moon Europa in 2030. ESA’s Hera mission had a similarly tight window to get off the ground in October and arrive at asteroids Didymos and Dimorphos in December 2026.

Returning to flight

The Falcon 9 did its job Monday, accelerating the Hera spacecraft to a blistering speed of 26,745 mph (43,042 km/hr) with successive burns by its first stage booster and upper stage engine. This was the highest-speed payload injection ever achieved by SpaceX.

SpaceX did not attempt to recover the Falcon 9’s reusable booster on Monday’s flight because Hera needed all of the rocket’s oomph to gain enough speed to escape the pull of Earth’s gravity.

“Good launch, good orbit, and good payload deploy,” wrote Kiko Dontchev, SpaceX’s vice president of launch, on X.

This was the first Falcon 9 launch in nine days—an unusually long gap between SpaceX missions—after the rocket’s upper stage misfired during a maneuver to steer itself out of orbit following an otherwise successful launch September 28 with a two-man crew heading for the International Space Station.

The upper stage engine apparently “over-burned,” and the rocket debris fell into the atmosphere short of its expected reentry corridor in the Pacific Ocean, sources said. The Federal Aviation Administration grounded the Falcon 9 rocket while SpaceX investigates the malfunction, but the FAA granted approval for SpaceX to launch the Hera mission because its trajectory would carry the rocket away from Earth, rather than back into the atmosphere for reentry.

“The FAA has determined that the absence of a second stage reentry for this mission adequately mitigates the primary risk to the public in the event of a reoccurrence of the mishap experienced with the Crew-9 mission,” the FAA said in a statement.

Members of the Hera team from ESA and its German prime contractor, OHB, pose with the spacecraft inside SpaceX’s payload processing facility in Florida. Credit: SpaceX

This was the third time the FAA has grounded SpaceX’s Falcon 9 rocket fleet in less than three months, following another upper stage failure in July that caused the destruction of 20 Starlink Internet satellites and the crash-landing of a Falcon 9 booster on an offshore drone ship in August. Federal regulators are responsible for ensuring commercial rocket launches don’t endanger the public.

These were the first major anomalies on any Falcon 9 launch since 2021.

It’s not clear when the FAA will clear SpaceX to resume launching other Falcon 9 missions. However, the launch of the Europa Clipper mission on a Falcon Heavy rocket, which uses essentially the same upper stage as a Falcon 9, is not licensed by the FAA because it is managed by NASA, another government agency. NASA will have final authority on whether to give the green light for the launch of Europa Clipper.

Surveying the damage

ESA’s Hera spacecraft is on course for a flyby of Mars next March to take advantage of the red planet’s gravity to slingshot itself on a trajectory to intercept its twin target asteroids. Near Mars, Hera will zoom relatively close to the planet’s asteroid-like moon, Deimos, to obtain rare closeups.

Then, Hera will approach Didymos and Dimorphos a little more than two years from now, maneuvering around the binary asteroid system at a range of distances, eventually moving as close as about a half-mile (1 kilometer) away.

Italy’s LICIACube spacecraft snapped this image of asteroids Didymos (lower left) and Dimorphos (upper right) a few minutes after the impact of DART on September 26, 2022. Credit: ASI/NASA

Dimorphos orbits Didymos once every 11 hours and 23 minutes, roughly 32 minutes shorter than the orbital period before DART’s impact in 2022. This change in orbit proved the effectiveness of a kinetic impactor in deflecting an asteroid that threatens Earth.

Dimorphos, the smaller of the two asteroids, has a diameter of around 500 feet (150 meters), while Didymos measures approximately a half-mile (780 meters) wide. Neither asteroid poses a risk to Earth, so NASA chose them as the objective for DART.

The Hubble Space Telescope spotted a debris field trailing the binary asteroid system after DART’s impact. Astronomers identified at least 37 boulders drifting away from the asteroids, material ejected when the DART spacecraft slammed into Dimorphos at a velocity of 14,000 mph (22,500 kmh).

Scientists will use Hera, with its suite of cameras and instruments, to study how the strike by DART changed the asteroid Dimorphos. Did the impact leave a crater, or did it reshape the entire asteroid? There are “tentative hints” that the asteroid’s shape changed after the collision, according to Michael Kueppers, Hera’s project scientist at ESA.

“If this is the case, it would also mean that the cohesion of Dimorphos is extremely low; that indeed, even an object the size of Dimorphos would be held together by its weight, by its gravity, and not by cohesion,” Kueppers said. “So it really would be a rubble pile.”

Hera will also measure the mass of Dimorphos, something DART was unable to do. “That is important to measure the efficiency of the impact… which was the momentum that was transferred from the impacting satellite to the asteroid,” Kueppers said.

This NASA/ESA Hubble Space Telescope image of the asteroid Dimorphos was taken on December 19, 2022, nearly three months after the asteroid was impacted by NASA’s DART mission. Hubble’s sensitivity reveals a few dozen boulders knocked off the asteroid by the force of the collision. Credit: NASA, ESA, D. Jewitt (UCLA)

The central goal of Hera is to fill the gaps in knowledge about Didymos and Dimorphos. Precise measurements of DART’s momentum, coupled with a better understanding of the interior structure of the asteroids, will allow future mission planners to know how best to deflect a hazardous object threatening Earth.

“The third part is to generally investigate the two asteroids to know their physical properties, their interior properties, their strength, essentially to be able to extrapolate or to scale the outcome of DART to another impact should we really need it one day,” Kueppers said.

Hera will release two briefcase-size CubeSats, named Juventas and Milani, to work in concert with ESA’s mothership. Juventas carries a compact radar to probe the internal structure of the smaller asteroid and will eventually attempt a landing on Dimorphos. Milani will study the mineral composition of individual boulders around DART’s impact site.

“This is the first time that we send a spacecraft to a small body, which is actually a multi-satellite system, with one main spacecraft and two CubeSats doing closer proximity operations,” Michel said. “This has never been done.”

Artist’s illustration of the Hera spacecraft with its two deployable CubeSats, Juventas and Milani, in the vicinity of the Didymos binary asteroid system. The CubeSats will communicate with ground teams via radio links with the Hera mothership. Credit: ESA-Science Office

One source of uncertainty, and perhaps worry, about the environment around Didymos and Dimorphos is the status of the debris field observed by Hubble a few months after DART’s impact. But this is not likely to be a problem, according to Kueppers.

“I’m not really worried about potential boulders at Didymos,” he said, recalling the relative ease with which ESA’s Rosetta spacecraft navigated around an active comet from 2014 through 2016.

Ignacio Tanco, ESA’s flight director for Hera, doesn’t share Kuepper’s optimism.

“We didn’t hit the comet with a hammer,” said Tanco, who is responsible for keeping the Hera spacecraft safe. “The debris question for me is actually a source of… I wouldn’t say concern, but certainly precaution. It’s something that we’ll need to approach carefully once we get there.”

“That’s the difference between an engineer and a scientist,” Kuepper joked.

Scientists originally wanted Hera to be in the vicinity of the Didymos binary asteroid system before DART’s arrival, allowing it to directly observe the impact and its fallout. But ESA’s member states did not approve funding for the Hera mission in time, and the space agency only signed the contract to build the Hera spacecraft in 2020.

ESA first studied a mission like DART and Hera more than 20 years ago, when scientists proposed a mission called Don Quijote to get an asteroid deflection. But other missions took priority in Europe’s space program. Now, Hera is on course to write the final chapter of the story of humanity’s first planetary defense test.

“This is our contribution of ESA to humanity to help us in the future protect our planet,” said Josef Aschbacher, ESA’s director general.

SpaceX launches Europe’s Hera asteroid mission ahead of Hurricane Milton Read More »

SpaceX launches mission to bring Starliner astronauts back to Earth

commercial crew, Commercial space, crew dragon, dragon, falcon 9, human spaceflight, international space station, launch, NASA, roscosmos, russia, Science, Space, spacex, starliner / Mike M. / September 28, 2024

Ch-ch-changes —

SpaceX is bringing back propulsive landings with its Dragon capsule, but only in emergencies.

Stephen Clark – Updated Sep 28, 2024 7: 29 pm UTC

SpaceX's Crew Dragon spacecraft climbs away from Cape Canaveral Space Force Station, Florida, on Saturday atop a Falcon 9 rocket. — Enlarge / SpaceX’s Crew Dragon spacecraft climbs away from Cape Canaveral Space Force Station, Florida, on Saturday atop a Falcon 9 rocket.

NASA/Keegan Barber

NASA astronaut Nick Hague and Russian cosmonaut Aleksandr Gorbunov lifted off Saturday from Florida’s Space Coast aboard a SpaceX Dragon spacecraft, heading for a five-month expedition on the International Space Station.

The two-man crew launched on top of SpaceX’s Falcon 9 rocket at 1: 17 pm EDT (17: 17 UTC), taking an advantage of a break in stormy weather to begin a five-month expedition in space. Nine kerosene-fueled Merlin engines powered the first stage of the flight on a trajectory northeast from Cape Canaveral Space Force Station, then the booster detached and returned to landing at Cape Canaveral as the Falcon 9’s upper stage accelerated SpaceX’s Crew Dragon Freedom spacecraft into orbit.

“It was a sweet ride,” Hague said after arriving in space. With a seemingly flawless launch, Hague and Gorbunov are on track to arrive at the space station around 5: 30 pm EDT (2130 UTC) Sunday.

Empty seats

This is SpaceX’s 15th crew mission since 2020, and SpaceX’s 10th astronaut launch for NASA, but Saturday’s launch was unusual in a couple of ways.

“All of our missions have unique challenges and this one, I think, will be memorable for a lot of us,” said Ken Bowersox, NASA’s associate administrator for space operations.

First, only two people rode into orbit on SpaceX’s Crew Dragon spacecraft, rather than the usual complement of four astronauts. This mission, known as Crew-9, originally included Hague, Gorbunov, commander Zena Cardman, and NASA astronaut Stephanie Wilson.

But the troubled test flight of Boeing’s Starliner spacecraft threw a wrench into NASA’s plans. The Starliner mission launched in June with NASA astronauts Butch Wilmore and Suni Williams. Boeing’s spacecraft reached the space station, but thruster failures and helium leaks plagued the mission, and NASA officials decided last month it was too risky to being the crew back to Earth on Starliner.

NASA selected SpaceX and Boeing for multibillion-dollar commercial crew contracts in 2014, with each company responsible for developing human-rated spaceships to ferry astronauts to and from the International Space Station. SpaceX flew astronauts for the first time in 2020, and Boeing reached the same milestone with the test flight that launched in June.

Ultimately, the Starliner spacecraft safely returned to Earth on September 6 with a successful landing in New Mexico. But it left Wilmore and Williams behind on the space station with the lab’s long-term crew of seven astronauts and cosmonauts. The space station crew rigged two temporary seats with foam inside a SpaceX Dragon spacecraft currently docked at the outpost, where the Starliner astronauts would ride home if they needed to evacuate the complex in an emergency.

Enlarge / NASA astronaut Nick Hague and Russian cosmonaut Aleksandr Gorbunov in their SpaceX pressure suits.

NASA/Kim Shiflett

This is a temporary measure to allow the Dragon spacecraft to return to Earth with six people instead of the usual four. NASA officials decided to remove two of the astronauts from the next SpaceX crew mission to free up normal seats for Wilmore and Williams to ride home in February, when Crew-9 was already slated to end its mission.

The decision to fly the Starliner spacecraft back to Earth without its crew had several second order effects on space station operations. Managers at NASA’s Johnson Space Center in Houston had to decide who to bump from the Crew-9 mission, and who to keep on the crew.

Nick Hague and Aleksandr Gorbunov ended up keeping their seats on the Crew-9 flight. Hague originally trained as the pilot on Crew-9, and NASA decided he would take Zena Cardman’s place as commander. Hague, a 49-year-old Space Force colonel, is a veteran of one long-duration mission on the International Space Station, and also experienced a rare in-flight launch abort in 2018 due to a failure of a Russian Soyuz rocket.

NASA announced the original astronaut assignments for the Crew-9 mission in January. Cardman, a 36-year-old geobiologist, would have been the first rookie astronaut without test pilot experience to command a NASA spaceflight. Three-time space shuttle flier Stephanie Wilson, 58, was the other astronaut removed from the Crew-9 mission.

The decision on who to fly on Crew-9 was a “really close call,” said Bowersox, who oversees NASA’s spaceflight operations directorate. “They were thinking very hard about flying Zena, but in this situation, it made sense to have somebody who had at least one flight under their belt.”

Gorbunov, a 34-year-old Russian aerospace engineer making his first flight to space, moved over to take pilot’s seat in the Crew Dragon spacecraft, although he remains officially designated a mission specialist. His remaining presence on the crew was preordained because of an international agreement between NASA and Russia’s space agency that provides seats for Russian cosmonauts on US crew missions and US astronauts on Russian Soyuz flights to the space station.

Bowersox said NASA will reassign Cardman and Wilson to future flights.

Enlarge / NASA astronauts Suni Williams and Butch Wilmore, seen in their Boeing flight suits before their launch.

Operational flexibility

This was also the first launch of astronauts from Space Launch Complex-40 (SLC-40) at Cape Canaveral, SpaceX’s busiest launch pad. SpaceX has outfitted the launch pad with the equipment necessary to support launches of human spaceflight missions on the Crew Dragon spacecraft, including a more than 200-foot-tall tower and a crew access arm to allow astronauts to board spaceships on top of Falcon 9 rockets.

SLC-40 was previously based on a “clean pad” architecture, without any structures to service or access Falcon 9 rockets while they were vertical on the pad. SpaceX also installed slide chutes to give astronauts and ground crews an emergency escape route away from the launch pad in an emergency.

SpaceX constructed the crew tower last year and had it ready for the launch of a Dragon cargo mission to the space station in March. Saturday’s launch demonstrated the pad’s ability to support SpaceX astronaut missions, which have previously all departed from Launch Complex-39A (LC-39A) at NASA’s Kennedy Space Center, a few miles north of SLC-40.

Bringing human spaceflight launch capability online at SLC-40 gives SpaceX and NASA additional flexibility in their scheduling. For example, LC-39A remains the only launch pad configured to support flights of SpaceX’s Falcon Heavy rocket. SpaceX is now preparing LC-39A for a Falcon Heavy launch October 10 with NASA’s Europa Clipper mission, which only has a window of a few weeks to depart Earth this year and reach its destination at Jupiter in 2030.

With SLC-40 now certified for astronaut launches, SpaceX and NASA teams are able to support the Crew-9 and Europa Clipper missions without worrying about scheduling conflicts. The Florida spaceport now has three launch pads certified for crew flights—two for SpaceX’s Dragon and one for Boeing’s Starliner—and NASA will add a fourth human-rated launch pad with the Artemis II mission to the Moon late next year.

“That’s pretty exciting,” said Pam Melroy, NASA’s deputy administrator. “I think it’s a reflection of where we are in our space program at NASA, but also the capabilities that the United States has developed.”

Earlier this week, Hague and Gorbunov participated in a launch day dress rehearsal, when they had the opportunity to familiarize themselves with SLC-40. The launch pad has the same capabilities as LC-39A, but with a slightly different layout. SpaceX also test-fired the Falcon 9 rocket Tuesday evening, before lowering the rocket horizontal and moving it back into a hangar for safekeeping as the outer bands of Hurricane Helene moved through Central Florida.

Inside the hangar, SpaceX technicians discovered sooty exhaust from the Falcon 9’s engines accumulated on the outside of the Dragon spacecraft during the test-firing. Ground teams wiped the soot off of the craft’s solar arrays and heat shield, then repainted portions of the capsule’s radiators around the edge of Dragon’s trunk section before rolling the vehicle back to the launch pad Friday.

“It’s important that the radiators radiate heat in the proper way to space, so we had to put some some new paint on to get that back to the right emissivity and the right reflectivity and absorptivity of the solar radiation that hit those panels so it will reject the heat properly,” said Bill Gerstenmaier, SpaceX’s vice president of build and flight reliability.

Gerstenmaier also outlined a new backup ability for the Crew Dragon spacecraft to safely splash down even if all of its parachutes fail to deploy on final descent back to Earth. This involves using the capsule’s eight powerful SuperDraco thrusters, normally only used in the unlikely instance of a launch abort, to fire for a few seconds and slow Dragon’s speed for a safe splashdown.

Enlarge / A hover test using SuperDraco thrusters on a prototype Crew Dragon spacecraft in 2015.

SpaceX

“The way it works is, in the case where all the parachutes totally fail, this essentially fires the thrusters at the very end,” Gerstenmaier said. “That essentially gives the crew a chance to land safely, and essentially escape the vehicle. So it’s not used in any partial conditions. We can land with one chute out. We can land with other failures in the chute system. But this is only in the case where all four parachutes just do not operate.”

When SpaceX first designed the Crew Dragon spacecraft more than a decade ago, the company wanted to use the SuperDraco thrusters to enable the capsule to perform propulsive helicopter-like landings. Eventually, SpaceX and NASA agreed to change to a more conventional parachute-assisted splashdown.

The SuperDracos remained on the Crew Dragon spacecraft to push the capsule away from its Falcon 9 rocket during a catastrophic launch failure. The eight high-thrust engines burn hydrazine and nitrogen tetroxide propellants that combust when making contact with one another.

The backup option has been activated for some previous commercial Crew Dragon missions, but not for a NASA flight, according to Gerstenmaier. The capability “provides a tolerable landing for the crew,” he added. “So it’s a true deep, deep contingency. I think our philosophy is, rather than have a system that you don’t use, even though it’s not maybe fully certified, it gives the crew a chance to escape a really, really bad situation.”

Steve Stich, NASA’s commercial crew program manager, said the emergency propulsive landing capability will be enabled for the return of the Crew-8 mission, which has been at the space station since March. With the arrival of Hague and Gorbunov on Crew-9—and the extension of Wilmore and Williams’ mission—the Crew-8 mission is slated to depart the space station and splash down in early October.

This story was updated after confirmation of a successful launch.

SpaceX launches mission to bring Starliner astronauts back to Earth Read More »

Rocket Report: China leaps into rocket reuse; 19 people are currently in orbit

blue origin, china, crew dragon, falcon 9, human spaceflight, isar aerospace, LandSpace, launch, new glenn, Polaris dawn, rocket report, russia, Science, soyuz, Space, spacex / Paul Patrick / September 14, 2024

Ascendant —

Launch startups in China and Europe are borrowing ideas and rhetoric from SpaceX.

Stephen Clark – Sep 13, 2024 11: 00 am UTC

Landspace's reusable rocket test vehicle lifts off from the Jiuquan Satellite Launch Center on Wednesday, September 11, 2024. — Enlarge / Landspace’s reusable rocket test vehicle lifts off from the Jiuquan Satellite Launch Center on Wednesday, September 11, 2024.

Welcome to Edition 7.11 of the Rocket Report! Outside of companies owned by American billionaires, the most imminent advancements in reusable rockets are coming from China’s quasi-commercial launch industry. This industry is no longer nascent. After initially relying on solid-fueled rocket motors apparently derived from Chinese military missiles, China’s privately funded launch firms are testing larger launchers, with varying degrees of success, and now performing hop tests reminiscent of SpaceX’s Grasshopper and F9R Dev1 programs more than a decade ago.

Landspace hops closer to a reusable rocket. Chinese private space startup Landspace has completed a 10-kilometer (33,000-foot) vertical takeoff and vertical landing test on its Zhuque-3 (ZQ-3) reusable rocket testbed, including a mid-flight engine reignition at near supersonic conditions, Aviation Week & Space Technology reports. The 18.3-meter (60-foot) vehicle took off from the Jiuquan launch base in northwestern China, ascended to 10,002 meters, and then made a vertical descent and achieved an on-target propulsive landing 3.2 kilometers (2 miles) from the launch pad. Notably, the rocket’s methane-fueled variable-thrust engine intentionally shutdown in flight, then reignited for descent, as engines would operate on future full-scale booster flybacks. The test booster used grid fins and cold gas thrusters to control itself when its main engine was dormant, according to Landspace.

“All indicators met the expected design” … Landspace hailed the test as a major milestone in the company’s road to flying its next rocket, the Zhuque-3, as soon as next year. With nine methane-fueled main engines, the Zhuque-3 will initially be able to deliver 21 metric tons (46,300 pounds) of payload into low-Earth orbit with its booster flying in expendable mode. In 2026, Landspace aims to begin recovering Zhuque-3 first-stage boosters for reuse. Landspace is one of several Chinese companies working seriously on reusable rocket designs. Another Chinese firm, Deep Blue Aerospace, says it plans a 100-kilometer (62-mile) suborbital test of a reusable booster soon, ahead of the first flight of its medium-class Nebula-1 rocket next year. (submitted by Ken the Bin)

The easiest way to keep up with Eric Berger’s space reporting is to sign up for his newsletter, we’ll collect his stories in your inbox.

Isar Aerospace sets low bar for success on first launch. Daniel Metzler, CEO of German launch startup Isar Aerospace, stated that the first flight of the Spectrum rocket would be a success if it didn’t destroy the launch site, European Spaceflight reports. During an interview at the Handelsblatt innovation conference, Metzler was asked what he would consider a successful inaugural flight of Spectrum. “For me, the first flight will be a success if we don’t blow up the launch site,” explained Metzler. “That would probably be the thing that would set us back the most in terms of technology and time.” This tempering of expectations sounds remarkably similar to statements made by Elon Musk about SpaceX’s first flight of the Starship rocket last year.

In the catbird seat? … Isar Aerospace could be in a position to become the first in a new crop of European commercial launch companies to attempt its first orbital flight. Another German company, Rocket Factory Augsburg, recently gave up on a possible launch this year after the booster for its first launch caught fire and collapsed during a test at a launch site in Scotland. Isar plans to launch its two-stage Spectrum rocket, designed to carry up to 1,000 kilograms (2,200 pounds) of payload into low-Earth orbit, from Andøya Spaceport in Norway. Isar hasn’t publicized any schedule for the first flight of Spectrum, but there are indications the publicity-shy company is testing hardware at the Norwegian spaceport. (submitted by Ken the Bin)

FAA to introduce new orbital debris rules. The Federal Aviation Administration is moving ahead with efforts to develop rules for the disposal of upper stages as another Centaur upper stage breaks apart in orbit, Space News reports. The FAA released draft regulations on the matter for public comment one year ago, and the head of the agency’s commercial spaceflight division recently said the rules are a “high priority for our organization.” The rules would direct launch operators to dispose of upper stages in one of five ways, from controlled reentries to placement in graveyard or “disposal” orbits not commonly used by operational satellites. One change the FAA might make to the draft rules is to reduce the required timeline for an uncontrolled reentry of a disposed upper stage from no more than 25 years to a shorter timeline. “We got a lot of comments that said it should be a lot less,” said Kelvin Coleman, head of the FAA’s commercial spaceflight office. “We’re taking that into consideration.”

Upper stages are a problem … Several recent breakups involving spent upper stages in orbit have highlighted the concern that dead rocket bodies could create unnecessary space junk. Last month, the upper stage from a Chinese Long March 6A disintegrated in low-Earth orbit, creating at least 300 pieces of space debris. More recently, a Centaur upper stage from a United Launch Alliance Atlas V rocket broke apart in a much higher orbit, resulting in more than 40 pieces of debris. This was the fourth time one of ULA’s Centaur upper stages has broken up since 2018. (submitted by Ken the Bin)

Rocket Report: China leaps into rocket reuse; 19 people are currently in orbit Read More »

Rocket Report: ULA is losing engineers; SpaceX is launching every two days

falcon 9, Federal Aviation Administration, launch, NASA, rocket lab, rocket report, russia, Science, Space, starship, stoke space, united launch alliance / Kris Guyer / August 17, 2024

Every other day —

The first missions of Stoke Space’s reusable Nova rocket will fly in expendable mode.

Stephen Clark – Aug 16, 2024 11: 00 am UTC

Enlarge / A Falcon 9 booster returns to landing at Cape Canaveral Space Force Station following a launch Thursday with two WorldView Earth observation satellites for Maxar.

Welcome to Edition 7.07 of the Rocket Report! SpaceX has not missed a beat since the Federal Aviation Administration gave the company a green light to resume Falcon 9 launches after a failure last month. In 19 days, SpaceX has launched 10 flights of the Falcon 9 rocket, taking advantage of all three of its Falcon 9 launch pads. This is a remarkable cadence in its own right, but even though it’s a small sample size, it is especially impressive right out of the gate after the rocket’s grounding.

A quick turnaround for Rocket Lab. Rocket Lab launched its 52nd Electron rocket on August 11 from its private spaceport on Mahia Peninsula in New Zealand, Space News reports. The company’s light-class Electron rocket deployed a small radar imaging satellite into a mid-inclination orbit for Capella Space. This was the shortest turnaround between two Rocket Lab missions from its primary launch base in New Zealand, coming less than nine days after an Electron rocket took off from the same pad with a radar imaging satellite for the Japanese company Synspective. Capella’s Acadia 3 satellite was originally supposed to launch in July, but Capella requested a delay to perform more testing of its spacecraft. Rocket Lab swapped its place in the Electron launch sequence and launched the Synspective mission first.

Now, silence at the launch pad … Rocket Lab hailed the swap as an example of the flexibility provided by Electron, as well as the ability to deliver payloads to specific orbits that are not feasible with rideshare missions, according to Space News. For this tailored launch service, Rocket Lab charges a premium launch price over the price of launching a small payload on a SpaceX rideshare mission. However, SpaceX’s rideshare launches gobble up the lion’s share of small satellites within Rocket Lab’s addressable market. On Friday, a Falcon 9 rocket is slated to launch 116 small payloads into polar orbit. Rocket Lab, meanwhile, projects just one more launch before the end of September and expects to perform 15 to 18 Electron launches this year, a record for the company but well short of the 22 it forecasted earlier in the year. Rocket Lab says customer readiness is the reason it will be far short of projections.

The easiest way to keep up with Eric Berger’s space reporting is to sign up for his newsletter, we’ll collect his stories in your inbox.

Defense contractors teaming up on solid rockets. Lockheed Martin and General Dynamics are joining forces to kickstart solid rocket motor production, announcing a strategic teaming agreement today that could see new motors roll off the line as early as 2025, Breaking Defense reports. The new agreement could position a third vendor to enter into the ailing solid rocket motor industrial base, which currently only includes L3Harris subsidiary Aerojet Rocketdyne and Northrop Grumman in the United States. Both companies have struggled to meet demands from weapons makers like Lockheed and RTX, which are in desperate need of solid rocket motors for products such as Javelin or the PAC-3 missiles used by the Patriot missile defense system.

Pressure from startups … Demand for solid rocket motors has skyrocketed since Russia’s invasion of Ukraine as the United States and its partners sought to backfill stocks of weapons like Javelin and Stinger, as well as provide motors to meet growing needs in the space domain. Although General Dynamics has kept its interest in the solid rocket motor market quiet until now, several defense tech startups, such as Ursa Major Technologies, Anduril, and X-Bow Systems, have announced plans to enter the market. (submitted by Ken the Bin)

Going polar with crew. SpaceX will fly the first human spaceflight over the Earth’s poles, possibly before the end of this year, Ars reports. The private Crew Dragon mission will be led by a Chinese-born cryptocurrency entrepreneur named Chun Wang, and he will be joined by a polar explorer, a roboticist, and a filmmaker whom he has befriended in recent years. The “Fram2” mission, named after the Norwegian research ship Fram, will launch into a polar corridor from SpaceX’s launch facilities in Florida and fly directly over the north and south poles. The three- to five-day mission is being timed to fly over Antarctica near the summer solstice in the Southern Hemisphere, to afford maximum lighting.

Wang’s inclination is Wang’s prerogative … Wang told Ars he wanted to try something new, and flying a polar mission aligned with his interests in cold places on Earth. He’s paying the way on a commercial basis, and SpaceX in recent years has demonstrated it can launch satellites into polar orbit from Cape Canaveral, Florida, something no one had done in more than 50 years. The highest-inclination flight ever by a human spacecraft was the Soviet Vostok 6 mission in 1963 when Valentina Tereshkova’s spacecraft reached 65.1 degrees. Now, Fram2 will fly repeatedly and directly over the poles.

Rocket Report: ULA is losing engineers; SpaceX is launching every two days Read More »

Rocket Report: Falcon 9 is back; Starship could be recovered off Australia

atlas v, european space agency, falcon 9, launch, NASA, rocket report, Science, Space, spacex, starship, united launch alliance / Kris Guyer / August 3, 2024

Starship down under —

Elon Musk doesn’t expect the next Starship test flight to occur before late August.

Stephen Clark – Aug 2, 2024 12: 39 pm UTC

Welcome to Edition 7.05 of the Rocket Report! The Federal Aviation Administration grounded SpaceX’s Falcon 9 rocket for 15 days after a rare failure of its upper stage earlier this month. The FAA gave the green light for Falcon 9 to return to flight July 25, and within a couple of days, SpaceX successfully launched three missions from three launch pads. There’s a lot on Falcon 9’s to-do list, so we expect SpaceX to quickly return to form with several flights per week.

Big delay for a reusable rocket testbed. The French space agency, CNES, has revealed that the inaugural test flight of its Callisto reusable rocket demonstrator will not take place until late 2025 or early 2026, European Spaceflight reports. CNES unveiled an updated website for the Callisto rocket program earlier this month, showing the test rocket has been delayed from a debut launch later this year to until late 2025 or early 2026. The Callisto rocket is designed to test techniques and technologies required for reusable rockets, such as vertical takeoff and vertical landing, with suborbital flights from the Guiana Space Center in South America.

Cooperative action … Callisto, which stands for Cooperative Action Leading to Launcher Innovation in Stage Toss-back Operations, is a joint project between CNES, German space agency DLR, and JAXA, the Japanese space agency. It will stand 14 meters (46 feet) tall and weigh about 4 metric tons (8,800 pounds), with an engine supplied by Japan. Callisto is one of several test projects in Europe aiming to pave the way for a future reusable rocket. (submitted by EllPeaTea and Ken the Bin)

The easiest way to keep up with Eric Berger’s space reporting is to sign up for his newsletter, we’ll collect his stories in your inbox.

Small step for Themis. Another European project established to demonstrate reusable rocket tech is making slow progress toward a first flight. The Themis project, funded by the European Space Agency, is similar in purpose to the Callisto testbed discussed above. This week, the German aerospace manufacturing company MT Aerospace announced it has begun testing a demonstrator of the landing legs that will be used aboard the Themis reusable booster, European Spaceflight reports. The landing legs for Themis are made of carbon ﬁber-reinforced plastic composites, and the initial test demonstrated good deployment and showed it would withstand the impact energy of landing.

Also delayed … Like Callisto, Themis is facing delays in getting to the launch pad. ArianeGroup, the ESA-selected Themis prime contractor, had been expected to conduct an initial hop test of the demonstrator before the end of 2024. However, officials have announced the initial hop tests won’t happen until sometime next year. The Themis booster is intended to eventually become the first stage booster for an orbital-class partially reusable rocket being developed by MaiaSpace, a subsidiary of ArianeGroup. (submitted by Ken the Bin)

Falcon 9 is flying again. A SpaceX Falcon 9 rocket returned to flight on July 27, barely two weeks after an upper stage failure ended a streak of more than 300 consecutive successful launches, Ars reports. By some measures this was an extremely routine mission—it was, after all, SpaceX’s 73rd launch of this calendar year. And like many other Falcon 9 launches this year, the “Starlink 10-9” mission carried 23 of the broadband Internet satellites into orbit. However, after a rare failure earlier this month, this particular Falcon 9 rocket was making a return-to-flight for the company and attempting to get the world’s most active booster back into service.

Best part is no part … The Falcon 9 successfully deployed its payload of Starlink satellites about an hour after lifting off from NASA’s Kennedy Space Center in Florida. Later in the weekend, SpaceX launched two more Starlink missions on Falcon 9 rockets from Florida and California, notching three flights in less than 28 hours. The launch failure on the previous Falcon 9 launch was caused by a liquid oxygen leak on the upper stage, which led to a “hard start” on the upper stage engine when it attempted to reignite in flight. Engineers and technicians were quickly able to pinpoint the cause of the leak, a crack in a “sense line” for a pressure sensor attached to the vehicle’s liquid oxygen system.

Atlas V’s NSSL era is over. United Launch Alliance delivered a classified US military payload to orbit Tuesday for the last time with an Atlas V rocket, ending the Pentagon’s use of Russian rocket engines as national security missions transition to all-American launchers, Ars reports. This was the 101st launch of an Atlas V rocket since its debut in 2002, and the 58th and final Atlas V mission with a US national security payload since 2007. The Atlas V is powered by an RD-180 main engine made in Russia, and with a little prodding from SpaceX (via a lawsuit) and Congress, the Pentagon started making moves to end its reliance on the RD-180 a decade ago.

Other options available … The RD-180 never failed on a National Security Space Launch (NSSL) mission using the Atlas V rocket, but its use became politically untenable after Russia’s annexation of Crimea in 2014, which predated Russia’s full-scale invasion of Ukraine eight years later. SpaceX began launching US military missions in 2018, and ULA debuted its new Vulcan rocket in January. Assuming a successful second test flight of Vulcan in September, ULA’s next-generation rocket has a good shot at launching its first national security mission by the end of the year. The Space Force’s policy is to maintain at least two independent launch vehicles capable of flying military payloads into orbit. Vulcan and SpaceX’s Falcon rocket family fulfill that requirement, so the military no longer needs the Atlas V. However, 15 more Atlas V rockets remain in ULA’s inventory for future commercial flights.

Crackdown at the Cape. While this week’s landmark launch of the Atlas V rocket is worthy of celebration, there’s a new ULA policy that deserves ridicule, Ars reports. Many of the spectacular photos of rocket launches shared on social media come from independent photographers, who often make little to no money working for an established media organization. Instead, they rely on sales of prints to recoup at least some of their expenses for gas, food, and camera equipment needed to capture these images, which often serve as free publicity for launch providers like ULA. Last month, ULA announced it will no longer permit these photographers to set up remote cameras at their launch pads if they sell their images independently. This new policy was in place for the Atlas V launch from Cape Canaveral, Florida, on Tuesday morning.

But why? … “ULA will periodically confirm editorial publication for media participating in remote camera placement,” ULA stated in an email distributed to photographers last month. “If publication does not occur, or photos are sold outside of editorial purposes, privileges to place remote cameras may be revoked.” To the photographers who spend many hours preparing their equipment, waiting to set up and remove cameras, and persevering through scrubs and more, it seemed like a harsh judgment. And nobody knows why it happened. ULA has offered no public comment about the new policy, and the company did not respond to questions from Ars about the agreement.

Astroscale achieves a first in orbit. There are more than 2,000 mostly intact dead rockets circling the Earth, but until this year, no one ever launched a satellite to go see what one looked like after many years of tumbling around the planet, Ars reports. A Japanese company named Astroscale launched a small satellite in February to chase down the derelict upper stage from a Japanese H-IIA rocket. Astroscale’s ADRAS-J spacecraft arrived near the H-IIA upper stage in April, and the company announced this week that its satellite has now completed two 360-degree fly-arounds of the rocket. This is the first time a satellite has maneuvered around an actual piece of space junk, and it offers an unprecedented snapshot of how an abandoned rocket holds up to 15 years in the harsh environment of space.

Prepping for the future … Astroscale’s ADRAS-J mission is partially funded by the Japan Aerospace Exploration Agency (JAXA). Astroscale and JAXA also have a contract for a follow-up mission named ADRAS-J2, which will attempt to link up with the same H-IIA rocket and steer it on a trajectory to burn up in Earth’s atmosphere. This would be the first demonstration of active debris removal, a concept pursued by Astroscale and other companies to help clear space junk out of low-Earth orbit.

An update on Ariane 6. The European Space Agency has released its first update on the results from the first flight of the Ariane 6 rocket since its launch July 9. Europe’s new flagship rocket had a mostly successful inaugural test flight. Its first stage, solid rocket boosters, and upper stage performed as expected for the first phase of the flight, delivering eight small satellites into an on-target orbit. The launch pad at the Guiana Space Center in South America also held up to the violent environment of launch, ESA said.

Still investigating … However, the final phase of the mission didn’t go according to plan. The upper stage’s Vinci engine was supposed to reignite for a third time on the test flight to deorbit the rocket, which would have released two small reentry capsules on technology demonstration missions to test heat shield technologies. This didn’t happen. An Auxiliary Propulsion Unit, which is a small engine to provide additional bursts of thrust and pressurize the upper stage’s propellant tanks, shut down shortly after startup ahead of the third burn of the primary Vinci engine. “This meant the Vinci engine’s third boost could not take place,” ESA said. “Analysis of the APU’s behavior is ongoing and further information will be made available as soon as possible, while the next task force update is expected in September.” (submitted by Ken the Bin)

Room to grow at Starbase. SpaceX has since launched Starship four times from its launch site in South Texas, known as Starbase, and is planning a fifth launch within the next two months, Ars reports. However, as it continues to test Starship and make plans for regular flights, SpaceX will need a higher flight rate. This is especially true as the company is unlikely to activate additional launch pads for Starship in Florida until at least 2026. To that end, SpaceX has asked the FAA for permission for up to 25 flights a year from South Texas, as well as the capability to land both the Starship upper stage and Super Heavy booster stage back at the launch site.

The answer is probably yes … On Monday, the FAA signaled that it is inclined to grant this request. The agency released a draft assessment indicating that its extensive 2022 analysis of Starship launch activities on the environment, wildlife, local communities, and more was sufficient to account for SpaceX’s proposal for more launches. There is more to do for this conclusion to become official, including public meetings and a public comment period this month.

SpaceX eyes Australia. SpaceX is in talks with US and Australian officials to land and recover one of its Starship rockets off Australia’s coast, a possible first step toward a bigger presence for Elon Musk’s company in the region as the two countries bolster security ties, Reuters reports. At the end of SpaceX’s fourth Starship test flight in June, the rocket made a controlled splashdown in the Indian Ocean hundreds of miles off the northwest coast of Australia. The discussions now underway are focused on the possibility of towing a future Starship vehicle from its splashdown point in the ocean to a port in Australia, where SpaceX engineers could inspect it and learn more about how it performed.

Eventually, it’ll come back to land … On the next Starship flight, currently planned for no earlier than late August, SpaceX plans to attempt to recover Starship’s giant Super Heavy booster using catch arms on the launch pad tower in Texas. On Sunday, Elon Musk told SpaceX and Tesla enthusiasts at an event called the “X Takeover” that it will take a few more flights for engineers to get comfortable returning the Starship itself to a landing onshore. “We want to be really confident that the ship heat shield is super robust and lands at the exact right location,” he said. “So before we try to bring the ship back to the launch site, we probably want to have at least three successful landings of the ship [at sea].” (submitted by Ken the Bin)

Next three launches

August 2: Electron | “Owl for One, One for Owl” | Mahia Peninsula, New Zealand | 16: 39 UTC

August 3: Falcon 9 | NG-21 | Cape Canaveral Space Force Station, Florida | 15: 28 UTC

August 4: Falcon 9 | Starlink 11-1 | Vandenberg Space Force Base, California | 07: 00 UTC

Listing image by SpaceX

Rocket Report: Falcon 9 is back; Starship could be recovered off Australia Read More »

SpaceX roars back to orbit barely two weeks after in-flight anomaly

falcon 9, Science, Space, spacex / Rejus Almole / July 27, 2024

Look who’s back, back again —

“It was incredible to see how quickly the team was able to identify the cause of the mishap.”

Eric Berger – Jul 27, 2024 6: 51 am UTC

Enlarge / The Starlink 10-9 mission lifts off early Saturday morning from Florida.

SpaceX webcast

Early on Saturday morning, at 1: 45 am local time, a Falcon 9 rocket soared into orbit from its launch site at Kennedy Space Center in Florida.

By some measures this was an extremely routine mission—it was, after all, SpaceX’s 73rd launch of this calendar year. And like many other Falcon 9 launches this year, the “Starlink 10-9” mission carried 23 of the broadband internet satellites into orbit. However, after a rare failure earlier this month, this particular Falcon 9 rocket was making a return-to-flight for the company, and attempting to get the world’s most active booster back into service.

And by all measures, it performed. The first stage booster, B-1069, made its 17th flight into orbit before landing on the Just Read the Instructions drone ship in the Atlantic Ocean. Then, a little more than an hour after liftoff, the rocket’s second stage released its payload into a good orbit, from which the Starlink spacecraft will use their on-board thrusters to reach operational altitudes in the coming weeks.

A crack in the sense line

The Falcon 9 rocket only failed a little more than 15 days ago, during a Starlink launch from Vandenberg Space Force Base, California, at 7: 35 pm PDT (02: 35 UTC) on July 11. During that mission, just a few minutes after stage separation, an unusual buildup of ice was observed on the Merlin vacuum engine that powers the second stage of the vehicle.

According to the company, the Merlin vacuum engine successfully completed its first burn after the second stage separated. However, during this time a liquid oxygen leak developed near the engine—which led to the buildup of ice observed during the webcast.

Engineers and technicians were quickly able to pinpoint the cause of the leak, a crack in a “sense line” for a pressure sensor attached to the vehicle’s liquid oxygen system. “This line cracked due to fatigue caused by high loading from engine vibration and looseness in the clamp that normally constrains the line,” the company said in an update published prior to Saturday morning’s launch.

This leak excessively cooled the engine, and caused a lower amount of igniter fluid to be available prior to re-lighting the Merlin for its second burn to circularize the rocket’s orbit before releasing the Starlink satellites. This caused a hard start of the Merlin engine. Ultimately the satellites were released into a lower orbit, where they burnt up in Earth’s atmosphere within days.

The sense line that failed is redundant, SpaceX said. It is not used by the flight safety system, and can be covered by alternate sensors already present on the engine. In the near term, the sense line will be removed from the second stage engine for Falcon 9 launches.

During a news briefing Thursday, SpaceX director Sarah Walker said this sense line was installed based on a customer requirement for another mission. The only difference between this component and other commonly flown sense lines is that it has two connections rather than one, she said. This may have made it a bit more susceptible to vibration, leading to a small crack.

Getting back fast

SpaceX identified the cause of the failure within hours of the anomaly, and worked the Federal Aviation Administration to come to a rapid resolution. On Thursday, the launch company received permission to return to flight.

“It was incredible to see how quickly the team was able to identify the cause of the mishap, and then the associated corrective actions to ensure success,” Walker said.

Before the failure on the night of July 11th, SpaceX had not experienced a mission failure in the previous 297 launches of the Falcon 9 rocket, dating back to the Amos-6 launch pad explosion in September 2016. The short interval between the failure earlier this month, and Saturday’s return to flight, appears to be unprecedented in spaceflight history.

The company now plans to launch two more Starlink missions on the Falcon 9 rocket this weekend, one from Cape Canaveral Space Force Station in Florida, as well as Vandenberg Space Force Base in California. It then has three additional missions before a critical astronaut flight for NASA, Crew-9, that could occur as soon as August 18.

For this reason, NASA was involved in the investigation of the second stage failure. Steve Stich, manager of NASA’s Commercial Crew Program, said SpaceX did an “extraordinary job” in identifying the root cause of the failure, and then rapidly looking at its Dragon spacecraft and first stage of the Falcon 9 rocket to ensure there were no other sensors that could cause similar problems.

SpaceX roars back to orbit barely two weeks after in-flight anomaly Read More »

The Falcon 9 rocket may return to flight as soon as Tuesday night

falcon 9, Science, Space / Paul Patrick / July 22, 2024

That’s pretty fast —

SpaceX is waiting for a determination from the FAA.

Eric Berger – Jul 22, 2024 1: 32 pm UTC

Enlarge / File photo of a Falcon 9 launch on May 6 from Cape Canaveral Space Force Station, Florida.

SpaceX

It was only about 10 days ago that the Falcon 9 rocket’s upper stage failed in flight, preventing the rocket from delivering its 20 Starlink satellites into a proper orbit. Because they were released lower than expected—about 135 km above the Earth’s surface and subject to atmospheric drag—these satellites ultimately reentered the planet’s atmosphere and burnt up.

Typically, after a launch failure, a rocket will be sidelined for months while engineers and technicians comb over the available data and debris to identify a cause, perform tests, and institute a fix.

However, according to multiple sources, SpaceX was ready to launch the Falcon 9 rocket as soon as late last week. Currently, the company has a launch opportunity for no earlier than 12: 14 am ET (04: 14 UTC) on Wednesday for its Starlink 10-4 mission.

A quick fix?

In a summary of the anomaly posted shortly afterward, SpaceX did not identify the cause of the failure beyond saying, “The Merlin Vacuum engine experienced an anomaly and was unable to complete its second burn.”

Officially, the company has provided no additional information since then. However, the company’s engineers were able to identify the cause of the failure almost immediately and, according to sources, the fix was straightforward.

SpaceX was confident enough in this determination to resume launches of the Falcon 9 rocket one week after the failure. However, it is precluded from doing so while the US Federal Aviation Administration conducts a mishap investigation.

To that end, a week ago on July 15, SpaceX submitted a request to the FAA to resume launching its Falcon 9 rocket while this investigation into the anomaly continues. “The FAA is reviewing the request and will be guided by data and safety at every step of the process,” the FAA said in a statement at the time.

Crewed missions on deck

So, as of today, SpaceX is waiting for a determination from the FAA as to whether it will be allowed to resume Falcon 9 launches less than two weeks after the failure occurred.

The company plans to launch at least three Starlink missions in rapid succession from its two launch pads in Florida and one in California to determine the effectiveness of the fix. It would like to demonstrate the reliability of the Falcon 9 rocket, which had recorded more than 300 successful missions since its last failure during a pad accident in September 2016, before two upcoming crewed missions.

There is still a slight possibility that the Polaris Dawn mission, led by commercial astronaut Jared Isaacman, could launch in early August. This would be followed by the Crew-9 mission for NASA, which will carry four astronauts to the International Space Station.

Notably, neither of these crewed missions requires a second burn of the Merlin engine, which is where the failure occurred earlier this month during the Starlink mission.

The Falcon 9 rocket may return to flight as soon as Tuesday night Read More »