new glenn

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Rocket Report: China leaps into rocket reuse; 19 people are currently in orbit

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Ascendant —

Launch startups in China and Europe are borrowing ideas and rhetoric from SpaceX.

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Landspace's reusable rocket test vehicle lifts off from the Jiuquan Satellite Launch Center on Wednesday, September 11, 2024.

Enlarge / Landspace’s reusable rocket test vehicle lifts off from the Jiuquan Satellite Launch Center on Wednesday, September 11, 2024.

Welcome to Edition 7.11 of the Rocket Report! Outside of companies owned by American billionaires, the most imminent advancements in reusable rockets are coming from China’s quasi-commercial launch industry. This industry is no longer nascent. After initially relying on solid-fueled rocket motors apparently derived from Chinese military missiles, China’s privately funded launch firms are testing larger launchers, with varying degrees of success, and now performing hop tests reminiscent of SpaceX’s Grasshopper and F9R Dev1 programs more than a decade ago.

As always, we welcome reader submissions. If you don’t want to miss an issue, please subscribe using the box below (the form will not appear on AMP-enabled versions of the site). Each report will include information on small-, medium-, and heavy-lift rockets as well as a quick look ahead at the next three launches on the calendar.

Landspace hops closer to a reusable rocket. Chinese private space startup Landspace has completed a 10-kilometer (33,000-foot) vertical takeoff and vertical landing test on its Zhuque-3 (ZQ-3) reusable rocket testbed, including a mid-flight engine reignition at near supersonic conditions, Aviation Week & Space Technology reports. The 18.3-meter (60-foot) vehicle took off from the Jiuquan launch base in northwestern China, ascended to 10,002 meters, and then made a vertical descent and achieved an on-target propulsive landing 3.2 kilometers (2 miles) from the launch pad. Notably, the rocket’s methane-fueled variable-thrust engine intentionally shutdown in flight, then reignited for descent, as engines would operate on future full-scale booster flybacks. The test booster used grid fins and cold gas thrusters to control itself when its main engine was dormant, according to Landspace.

“All indicators met the expected design” … Landspace hailed the test as a major milestone in the company’s road to flying its next rocket, the Zhuque-3, as soon as next year. With nine methane-fueled main engines, the Zhuque-3 will initially be able to deliver 21 metric tons (46,300 pounds) of payload into low-Earth orbit with its booster flying in expendable mode. In 2026, Landspace aims to begin recovering Zhuque-3 first-stage boosters for reuse. Landspace is one of several Chinese companies working seriously on reusable rocket designs. Another Chinese firm, Deep Blue Aerospace, says it plans a 100-kilometer (62-mile) suborbital test of a reusable booster soon, ahead of the first flight of its medium-class Nebula-1 rocket next year. (submitted by Ken the Bin)

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Isar Aerospace sets low bar for success on first launch. Daniel Metzler, CEO of German launch startup Isar Aerospace, stated that the first flight of the Spectrum rocket would be a success if it didn’t destroy the launch site, European Spaceflight reports. During an interview at the Handelsblatt innovation conference, Metzler was asked what he would consider a successful inaugural flight of Spectrum. “For me, the first flight will be a success if we don’t blow up the launch site,” explained Metzler. “That would probably be the thing that would set us back the most in terms of technology and time.” This tempering of expectations sounds remarkably similar to statements made by Elon Musk about SpaceX’s first flight of the Starship rocket last year.

In the catbird seat? … Isar Aerospace could be in a position to become the first in a new crop of European commercial launch companies to attempt its first orbital flight. Another German company, Rocket Factory Augsburg, recently gave up on a possible launch this year after the booster for its first launch caught fire and collapsed during a test at a launch site in Scotland. Isar plans to launch its two-stage Spectrum rocket, designed to carry up to 1,000 kilograms (2,200 pounds) of payload into low-Earth orbit, from Andøya Spaceport in Norway. Isar hasn’t publicized any schedule for the first flight of Spectrum, but there are indications the publicity-shy company is testing hardware at the Norwegian spaceport. (submitted by Ken the Bin)

FAA to introduce new orbital debris rules. The Federal Aviation Administration is moving ahead with efforts to develop rules for the disposal of upper stages as another Centaur upper stage breaks apart in orbit, Space News reports. The FAA released draft regulations on the matter for public comment one year ago, and the head of the agency’s commercial spaceflight division recently said the rules are a “high priority for our organization.” The rules would direct launch operators to dispose of upper stages in one of five ways, from controlled reentries to placement in graveyard or “disposal” orbits not commonly used by operational satellites. One change the FAA might make to the draft rules is to reduce the required timeline for an uncontrolled reentry of a disposed upper stage from no more than 25 years to a shorter timeline. “We got a lot of comments that said it should be a lot less,” said Kelvin Coleman, head of the FAA’s commercial spaceflight office. “We’re taking that into consideration.”

Upper stages are a problem … Several recent breakups involving spent upper stages in orbit have highlighted the concern that dead rocket bodies could create unnecessary space junk. Last month, the upper stage from a Chinese Long March 6A disintegrated in low-Earth orbit, creating at least 300 pieces of space debris. More recently, a Centaur upper stage from a United Launch Alliance Atlas V rocket broke apart in a much higher orbit, resulting in more than 40 pieces of debris. This was the fourth time one of ULA’s Centaur upper stages has broken up since 2018. (submitted by Ken the Bin)

Rocket Report: China leaps into rocket reuse; 19 people are currently in orbit Read More »

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The New Glenn rocket’s second stage set to roll to the launch pad on Monday

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Rings of power —

The large rocket will attempt to land on its debut flight.

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Image of the New Glenn second stage on its mobile test stand.

Enlarge / Image of the New Glenn second stage on its mobile test stand.

Blue Origin

Blue Origin plans to enter the final phase of its launch preparations for the New Glenn rocket on Monday by rolling the vehicle’s second stage to Launch Complex 36 in Florida. Pending weather and other final considerations, a rollout could occur as early as Monday afternoon.

This is the flight version of the vehicle, with the exception of a fixed adaptor for weather protection during a test campaign. The launch company is targeting a hot fire test of the upper stage, which is powered by two BE-3U engines, within the next week or so.

The launch company, founded by Amazon’s Jeff Bezos, is closing in on the debut launch of the massive New Glenn rocket, which will be one of the most powerful launch vehicles in the world. With a fully reusable first stage, New Glenn has a lift capacity of 45 metric tons to low-Earth orbit.

A tight launch window

NASA has contracted with Blue Origin for the first launch of New Glenn, seeking to boost two relatively small spacecraft to Mars. These ESCAPADE orbiters have a tight launch window, from October 13 to October 21. Managed by the Space Sciences Laboratory at the University of California, Berkeley, the ESCAPADE spacecraft will analyze the Martian magnetic field.

It is an open question as to whether Blue Origin can integrate, test, and launch ESCAPADE within the launch window, which opens in less than six weeks. Between now and then the company must successfully test fire the second stage, and then roll the first stage out to the company’s facilities at the Cape Canaveral launch complex.

The company’s plan is to mate the second and first stages of the rocket, and add the payload fairing with the spacecraft inside of it, before conducting a short hot fire test of the first stage. If all goes well, Blue Origin plans to attempt a launch during the October window for ESCAPADE. These spacecraft arrived at the company’s launch facilities a couple of weeks ago.

This seems like an ambitious timeline for the new rocket, as final integration of stages is often where issues are discovered with new launch vehicles. However, Blue Origin has found a new sense or urgency under chief executive Dave Limp, who joined the company in December—hence the frenetic activity with the second stage over the Labor Day holiday weekend in the United States.

The road to commercial heavy lift

Limp led devices and services at Amazon for more than a decade, which included oversight of the Project Kuiper satellite project. In his nine months at Blue Origin, he has prioritized completion and launch of the New Glenn rocket amid a large portfolio of projects at the company.

New Glenn will join SpaceX’s Falcon Heavy and Starship rockets as privately developed, heavy lift rockets. Its debut will confirm the trend in US spaceflight toward commercial developed large rockets that can be reused. Both Bezos and SpaceX founder Elon Musk have identified lower cost, rapidly reusable rockets as a key to expanding human activity in outer space. Bezos would like to see mining and other destructive industrial activities moved off world in order to preserve the natural vitality of Earth.

Whether it launches ESCAPADE next month, or some other payload on its debut flight after October, New Glenn will attempt an ambitious drone ship landing of the first stage on its debut launch. Success is unlikely—SpaceX did not manage to land its first Falcon 9 at sea until the 23rd launch of this rocket.

However, Bezos and Blue Origin are determined to gather all of the data possible from New Glenn’s initial flight in order to reach reusability of the larger booster as soon as possible. The attempt, whether successful or not, should make for compelling viewing.

The New Glenn rocket’s second stage set to roll to the launch pad on Monday Read More »

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Rocket Lab entered “hero mode” to finish Mars probes—now it’s up to Blue Origin

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The two spacecraft for NASA's ESCAPADE mission at Rocket Lab's factory in Long Beach, California.

Enlarge / The two spacecraft for NASA’s ESCAPADE mission at Rocket Lab’s factory in Long Beach, California.

Two NASA spacecraft built by Rocket Lab are on the road from California to Florida this weekend to begin preparations for launch on Blue Origin’s first New Glenn rocket.

These two science probes must launch between late September and mid-October to take advantage of a planetary alignment between Earth and Mars that only happens once every 26 months. NASA tapped Blue Origin, Jeff Bezos’ space company, to launch the Escape and Plasma Acceleration and Dynamics Explorers (ESCAPADE) mission with a $20 million contract.

Last November, the space agency confirmed the $79 million ESCAPADE mission will launch on the inaugural flight of Blue Origin’s New Glenn rocket. With this piece of information, the opaque schedule for Blue Origin’s long-delayed first New Glenn mission suddenly became more clear.

The launch period opens on September 29. The two identical Mars-bound spacecraft for the ESCAPADE mission, nicknamed Blue and Gold, are now complete. Rocket Lab announced Friday that its manufacturing team packed the satellites and shipped them from their factory in Long Beach, California. Over the weekend, they arrived at a clean room facility just outside the gates of NASA’s Kennedy Space Center in Florida, where technicians will perform final checkups and load hydrazine fuel into both spacecraft, each a little more than a half-ton in mass.

Then, if Blue Origin is ready, ground teams will connect the ESCAPADE spacecraft with the New Glenn’s launch adapter, encapsulate the probes inside the payload fairing, and mount them on top of the rocket.

“There’s a whole bunch of checking and tests to make sure everything’s OK, and then we move into fueling, and then we integrate with the launch vehicle. So it’s a big milestone,” said Rob Lillis, the mission’s lead scientist from the University of California Berkeley’s Space Science Laboratory. “There have been some challenges along the way. This wasn’t easy to make happen on this schedule and for this cost. So we’re very happy to be where we are.”

Racing to the finish line

But there’s a lot for Blue Origin to accomplish in the next couple of months if the New Glenn rocket is going to be ready to send the ESCAPADE mission toward Mars in this year’s launch period. Blue Origin has not fully exercised a New Glenn rocket during a launch countdown, hasn’t pumped a full load of cryogenic propellants into the launch vehicle, and hasn’t test-fired a full complement of first stage or second stage engines.

These activities typically take place months before the first launch of a large new orbital-class rocket. For comparison, SpaceX test-fired its first fully assembled Falcon 9 rocket on the launch pad about three months before its first flight in 2010. United Launch Alliance completed a hot-fire test of its new Vulcan rocket on the launch pad last year, about seven months before its inaugural flight.

However, Blue Origin is making visible progress toward the first flight of New Glenn, after years of speculation and few outward signs of advancement. Earlier this year, the company raised a full-scale, 320-foot-tall (98-meter) New Glenn rocket on its launch pad at Cape Canaveral Space Force Station and loaded it with liquid nitrogen, a cryogenic substitute for the methane and liquid hydrogen fuel it will burn in flight.

Rocket Lab entered “hero mode” to finish Mars probes—now it’s up to Blue Origin Read More »

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Blue Origin joins SpaceX and ULA in new round of military launch contracts

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Playing with the big boys —

“Lane 1 serves our commercial-like missions that can accept more risk.”

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Blue Origin's New Glenn rocket on the launch pad for testing earlier this year.

Enlarge / Blue Origin’s New Glenn rocket on the launch pad for testing earlier this year.

After years of lobbying, protests, and bidding, Jeff Bezos’s space company is now a military launch contractor.

The US Space Force announced Thursday that Blue Origin will compete with United Launch Alliance and SpaceX for at least 30 military launch contracts over the next five years. These launch contracts have a combined value of up to $5.6 billion.

This is the first of two major contract decisions the Space Force will make this year as the military seeks to foster more competition among its roster of launch providers and reduce its reliance on just one or two companies.

For more than a decade following its formation from the merger of Boeing and Lockheed Martin rocket programs, ULA was the sole company certified to launch the military’s most critical satellites. This changed in 2018, when SpaceX started launching national security satellites for the military. In 2020, despite protests from Blue Origin seeking eligibility, the Pentagon selected ULA and SpaceX to continue sharing launch duties.

The National Security Space Launch (NSSL) program is in charge of selecting contractors to deliver military surveillance, navigation, and communications satellites into orbit.

Over the next five years, the Space Force wants to tap into new launch capabilities from emerging space companies. The procurement approach for this new round of contracts, known as NSSL Phase 3, is different from the way the military previously bought launch services. Instead of grouping all national security launches into one monolithic contract, the Space Force is dividing them into two classifications: Lane 1 and Lane 2.

The Space Force’s contract announced Thursday was for Lane 1, which is for less demanding missions to low-Earth orbit. These missions include smaller tech demos, experiments, and launches for the military’s new constellation of missile-tracking and data-relay satellites, an effort that will eventually include hundreds or thousands of spacecraft managed by the Pentagon’s Space Development Agency.

This fall, the Space Force will award up to three contracts for Lane 2, which covers the government’s most sensitive national security satellites, which require “complex security and integration requirements.” These are often large, heavy spacecraft weighing many tons and sometimes needing to go to orbits thousands of miles from Earth. The Space Force will require Lane 2 contractors to go through a more extensive certification process than is required in Lane 1.

“Today marks the beginning of this innovative, dual-lane approach to launch service acquisition, whereby Lane 1 serves our commercial-like missions that can accept more risk and Lane 2 provides our traditional, full mission assurance for the most stressing heavy-lift launches of our most risk-averse missions,” said Frank Calvelli, assistant secretary of the Air Force for space acquisition and integration.

Meeting the criteria

The Space Force received seven bids for Lane 1, but only three companies met the criteria to join the military’s roster of launch providers. The basic requirement to win a Lane 1 contract was for a company to show its rocket can place at least 15,000 pounds of payload mass into low-Earth orbit, either on a single flight or over a series of flights within a 90-day period.

The bidders also had to substantiate their plan to launch the rocket they proposed to use for Lane 1 missions by December 15 of this year. A spokesperson for Space Systems Command said SpaceX proposed using their Falcon 9 and Falcon Heavy rockets, and ULA offered its Vulcan rocket. Those launchers are already flying. Blue Origin proposed its heavy-lift New Glenn rocket, slated for an inaugural test flight no earlier than September.

“As we anticipated, the pool of awardees is small this year because many companies are still maturing their launch capabilities,” said Brig. Gen. Kristin Panzenhagen, program executive officer for the Space Force’s assured access to space division. “Our strategy accounted for this by allowing on-ramp opportunities every year, and we expect increasing competition and diversity as new providers and systems complete development.”

A SpaceX Falcon Heavy rocket lifts off from NASA's Kennedy Space Center in Florida.

Enlarge / A SpaceX Falcon Heavy rocket lifts off from NASA’s Kennedy Space Center in Florida.

Trevor Mahlmann/Ars Technica

The Space Force plans to open up the first on-ramp opportunity for Lane 1 as soon as the end of this year. Companies with medium-lift rockets in earlier stages of development, such as Rocket Lab, Relativity Space, Firefly Aerospace, and Stoke Space, will have the chance to join ULA, SpaceX, and Blue Origin in the Lane 1 pool at that time. The structure of the NSSL Phase 3 contracts allow the Pentagon to take advantage of emerging launch capabilities as soon as they become available, according to Calvelli.

In a statement, Panzenhagen said having additional launch providers will increase the Space Force’s “resiliency” in a time of increasing competition between the US, Russia, and China in orbit. “Launching more risk-tolerant satellites on potentially less mature launch systems using tailored independent government mission assurance could yield substantial operational responsiveness, innovation, and savings,” Panzenhagen said.

More competition, theoretically, will also deliver lower launch prices to the Space Force. SpaceX and Blue Origin rockets are partially reusable, while ULA eventually plans to recover and reuse Vulcan main engines.

Over the next five years, Space Systems Command will dole out fixed-price “task orders” to ULA, SpaceX, and Blue Origin for groups of Lane 1 missions. The first batch of missions up for awards in Lane 1 include seven launches for the Space Development Agency’s missile tracking mega-constellation, plus a task order for the National Reconnaissance Office, the government’s spy satellite agency. However, military officials require a rocket to have completed at least one successful orbital launch to win a Lane 1 task order, and Blue Origin’s New Glenn doesn’t yet satisfy this requirement.

The Space Force will pay Blue Origin $5 million for an “initial capabilities assessment” for Lane 1. SpaceX and ULA, the military’s incumbent launch contractors, will each receive $1.5 million for similar assessments.

ULA, SpaceX, and Blue Origin are also the top contenders to win Lane 2 contracts later this year. In order to compete in Lane 2, a launch provider must show it has a plan for its rockets to meet the Space Force’s stringent certification requirements by October 1, 2026. SpaceX’s Falcon 9 and Falcon Heavy are already certified, and ULA’s Vulcan is on a path to achieve this milestone by the end of this year, pending a successful second test flight in the next few months. A successful debut of New Glenn by the end of this year would put the October 2026 deadline within reach of Blue Origin.

Blue Origin joins SpaceX and ULA in new round of military launch contracts Read More »

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Jeff Bezos’ New Glenn rocket finally makes an appearance on the launch pad

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Integrated —

Blue Origin plans a tanking test at Cape Canaveral, then a hotfire on the launch pad.

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Dave Limp, Blue Origin's new CEO, and founder Jeff Bezos observe the New Glenn rocket on its launch pad Wednesday at Cape Canaveral Space Force Station, Florida.

Enlarge / Dave Limp, Blue Origin’s new CEO, and founder Jeff Bezos observe the New Glenn rocket on its launch pad Wednesday at Cape Canaveral Space Force Station, Florida.

Anyone who has tracked the development of Blue Origin’s New Glenn rocket has been waiting for signs of progress from the usually secretive space company. On Wednesday, engineers rolled a full-scale New Glenn rocket, partially made up of flight hardware, to a launch pad in Florida for ground testing.

The first New Glenn launch is almost certainly at least six months away, and it may not even happen this year. In the last few years, observers inside and outside the space industry have become accustomed to the nearly annual ritual of another New Glenn launch delay. New Glenn’s inaugural flight has been delayed from 2020 until 2021, then 2022, and for now, is slated for later this year.

But it feels different now. Blue Origin is obviously moving closer to finally launching a rocket into orbit.

Scaling up

Jeff Bezos, Blue Origin’s founder, was at Cape Canaveral to see his giant new rocket on the launch pad for the first time. “Just incredible to see New Glenn on the pad at LC-36,” Bezos wrote on Instagram. “Big year ahead. Let’s go!”

Starting late last year, Blue Origin officials doubled down on the company’s plans to launch the first New Glenn test flight by the end of 2024. This messaging coincided with the arrival of Dave Limp as Blue Origin’s chief executive, replacing Bob Smith, whose seven-year tenure included the first human suborbital flights on the company’s New Shepard rocket. Smith’s time as CEO was also marked by repeated delays on the New Glenn rocket.

Limp is pushing Blue Origin to move faster, and it seems the company’s employees got the memo. In December, the company rolled elements of the New Glenn rocket from its factory just outside the gates of NASA’s Kennedy Space Center to a final assembly hangar located about nine miles away at Cape Canaveral Space Force Station.

Inside that building, technicians connected the first stage booster, which is flight hardware, with an upper stage Blue Origin has set aside for ground testing. The final piece of the rocket to be added was a 23-foot-diameter (7-meter) payload fairing, the uppermost section of New Glenn designed to protect spacecraft during the initial phase of launch.

Last week, Blue Origin lifted a structure simulating the rocket’s empty mass vertical using the transporter-erector arm at Launch Complex 36 (LC-36), a former Atlas launch pad Blue Origin took over in 2015. This was a final validation of the lifting arm at LC-36 before Blue Origin put a real, or mostly real, rocket on the pad.

The first full-scale New Glenn rocket rolls out at Launch Complex 36.

Enlarge / The first full-scale New Glenn rocket rolls out at Launch Complex 36.

On Wednesday, ground crews rolled a fully assembled New Glenn rocket out of the hangar at LC-36 and up the ramp to the launch mount. Then, the hydraulic lifting arm raised the two-stage launcher vertically. At more than 320 feet (98 meters) tall, New Glenn is one of the largest rockets ever seen on Florida’s Space Coast, roughly the same height as NASA’s Space Launch System rocket and nearly as tall as the Saturn V used in the Apollo program.

“The upending is one in a series of major manufacturing and integrated test milestones in preparation for New Glenn’s first launch later this year,” Blue Origin officials wrote in an update on Wednesday. “The test campaign enables our teams to practice, validate, and increase proficiency in vehicle integration, transport, ground support, and launch operations.”

New Glenn can haul nearly 100,000 pounds (45 metric tons) of payload into low-Earth orbit. For low-altitude orbits, this is a weight class above the uppermost capability of United Launch Alliance’s Vulcan rocket or SpaceX’s Falcon 9 rocket but below SpaceX’s Falcon Heavy. Blue Origin also plans to use the New Glenn rocket to launch lunar landers to the Moon for NASA’s Artemis program.

New Glenn’s first stage booster is reusable, and is designed to land on an offshore barge in the Atlantic Ocean, which will bring it back to the coast, similar to the way SpaceX recovers its Falcon 9 booster.

“The fairing is large enough to hold three school buses,” Blue Origin said. “Its reusable first stage aims for a minimum of 25 missions and will land on a sea-based platform located roughly 620 miles (1,000 kilometers) downrange.”

Blue Origin is now 24 years old and employs around 11,000 people at locations around the country, with major locations in Washington, Texas, Florida, and Alabama. While the company has not yet launched anything into orbit, Blue Origin is working on a wide range of projects aside from rockets, including cargo and human-rated lunar landers for NASA and a space tug that could move payloads into different orbits for the US military. New Glenn is crucial for all of these plans.

Blue Origin’s latest progress with New Glenn comes as Bezos’s space company appears to be on the verge of buying United Launch Alliance from Boeing and Lockheed Martin.

Jeff Bezos’ New Glenn rocket finally makes an appearance on the launch pad Read More »

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Blue Origin sure seems confident it will launch New Glenn in 2024

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Place your bets —

Does Jeff Bezos’s heavy-lift rocket really have a shot at launching next year?

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This picture, taken several months ago, shows different parts for Blue Origin's New Glenn rocket inside the company's manufacturing facility in Florida.

Enlarge / This picture, taken several months ago, shows different parts for Blue Origin’s New Glenn rocket inside the company’s manufacturing facility in Florida.

Blue Origin

For the first time, it’s starting to feel like Jeff Bezos’s space company, Blue Origin, might have a shot at launching its long-delayed New Glenn rocket within the next 12 months.

Of course, there’s a lot for Blue Origin to test and validate before New Glenn is ready to fly. First, the company’s engineers need to fully assemble a New Glenn rocket and raise it on the company’s sprawling seaside launch pad at Cape Canaveral Space Force Station in Florida. There’s a good chance of this happening in the coming months as Blue Origin readies for a series of tanking tests and simulated countdowns at the launch site.

It’s tempting to invoke Berger’s Law, the guideline championed by my Ars colleague which states that if a launch is scheduled for the fourth quarter of a calendar year—and if it is at least six months away—the launch will delay into the next year. Given Blue Origin’s history of New Glenn delays, that’s probably the safer bet. New Glenn’s inaugural flight has been delayed from 2020 until 2021, then 2022, and for now, is slated for 2024.

But it’s worth noting that Blue Origin has been consistent in its 2024 launch schedule for New Glenn for a while now, and on Tuesday, a senior Blue Origin official doubled down on this goal for the debut of New Glenn. There are also several signs beyond statements from Blue Origin that the company is making real progress with its new rocket.

The two-stage New Glenn will stand more than 320 feet (98 meters) tall, with the capability to haul nearly 100,000 pounds (45 metric tons) of payload into low-Earth orbit, according to Blue Origin. This is a weight class above the uppermost capability of United Launch Alliance’s Vulcan rocket or SpaceX’s Falcon 9 rocket but below SpaceX’s Falcon Heavy.

A NASA official last month said the agency anticipates putting one of its robotic Mars missions on the first flight of Blue Origin’s new rocket next year. The Mars science mission, named ESCAPADE, consists of two small identical spacecraft to study the Martian magnetosphere. It is relatively low in cost, and NASA is willing to accept some risk in launching it on the first New Glenn flight, but if it doesn’t depart Earth next year, the mission faces a two-year delay.

Lars Hoffman, Blue Origin’s vice president of government sales, gave a high-level overview of the privately-developed New Glenn rocket during a presentation Tuesday to the Space Force Association’s Spacepower Conference in Orlando.

“We’re now ready to really start amping things up a bit,” Hoffman said. “We’ll start launching New Glenn next year.”

What to watch for in 2024

Hoffman showed a video inside Blue Origin’s New Glenn manufacturing plant near NASA’s Kennedy Space Center, a few miles away from the launch site at Cape Canaveral. Blue Origin intends to use most of the parts visible inside, which included tanks and other metallic structures, on real flightworthy New Glenn rockets, he said. Some of the equipment will be used for qualification testing on the ground.

“The manufacturing pace is just picking up by the day,” Hoffman told the gathering of Space Force officials. “This is all flight hardware that we’re going to fly on our first launches next year. There’s some qual hardware in there as well, but things are picking up very fast. In fact, we’re expanding the buildings there to support that scaling.”

In the last few weeks, photographers have caught glimpses of New Glenn’s payload fairing traveling on a transporter down a road near Cape Canaveral. The clamshell-like fairing has a diameter of 23 feet (7 meters) and a height of more than 70 feet (21.9 meters), with roughly twice the volume as a typical payload shroud flown on SpaceX’s Falcon 9 or Falcon Heavy rocket, according to Hoffman.

The fairing is now inside Blue Origin’s hangar near the New Glenn launch pad, Hoffman said. A large section of a New Glenn first stage booster, complete with Blue Origin livery, was also spotted just outside the manufacturing complex in Florida. When asked by Ars on Tuesday, Hoffman declined to confirm if this booster is slated for the first New Glenn flight, or if it is a ground test unit, but he said most of what Blue Origin has shown inside the factory is flight hardware.

“With our launch site right next door, it makes it very easy for us to build the rocket, transport it right to the launch site at our integration facility, with payload processing right nearby, all of it right there together,” Hoffman said.

Construction at the New Glenn launch pad, located on a site once used to launch Atlas rockets, is now complete, according to Hoffman. The pad is one of the largest launch sites at the Florida spaceport. “It is just ready to go, and we’ll put it to good use starting next year.”

An artist's rendering of a New Glenn rocket in flight.

Enlarge / An artist’s rendering of a New Glenn rocket in flight.

Over the next few months, Hoffman said Blue Origin plans to ramp up engine testing ahead of the debut launch of New Glenn. This will include firings of the methane-fueled BE-4 engine and the hydrogen-fueled BE-3U engine on a test stand in Alabama. Seven BE-4s will power the first stage of New Glenn, and two BE-3Us will be on the second stage.

Similar versions of both of these engines will be flight-proven by the time New Glenn finally takes off. The BE-3U is a different variant of the BE-3 engine used on Blue Origin’s suborbital New Shepard rocket, and United Launch Alliance’s Vulcan rocket will use two BE-4 engines from Blue Origin on each of its first stage boosters.

One of the most significant milestones leading up to the debut of New Glenn will be out of Blue Origin’s hands. Hoffman identified the first launch of ULA’s Vulcan rocket with its BE-4 engines, now planned for January, as one of the key events in the run-up to the maiden flight of New Glenn.

Hoffman didn’t provide a specific timeline, but he told Ars that Blue Origin’s gound teams in Florida are preparing to raise a New Glenn rocket vertical on its launch pad for a series of cryogenic propellant loading tests. These tests, sometimes called “wet dress rehearsals,” will include filling the rocket with methane and liquid oxygen propellants. Recent history with other new rockets suggests minor problems can stretch out these tests for months.

Two Blue Origin officials told Ars that the company is not currently planning to perform a full-scale test-firing of an entire New Glenn booster, with all seven of its BE-4 engines, before the inaugural launch. If this holds, it would be unusual. These hotfire tests are a standard part of preparing of the first flight of a new rocket. Just this year, we’ve seen ULA test-fire its Vulcan booster, Europe’s Ariane 6 rocket go through multiple hotfire tests, and SpaceX’s enormous Super Heavy booster fire up its engines on the launch pad.

Blue Origin does plan to test-fire New Glenn’s second stage before the inaugural launch, the officials said.

Hoffman didn’t narrow down the schedule for the first flight of New Glenn beyond some time next year, but NASA’s ESCAPADE mission tentatively slated to fly on it is on contract for a launch date in August 2024. However, this schedule is under review, according to Laura Aguiar, a NASA spokesperson.

The official launch schedule in August would have the New Glenn rocket place the two ESCAPADE probes into an orbit around Earth, leaving the spacecraft themselves to perform the final maneuvers to escape Earth’s gravity and fly to Mars. Aguiar told Ars there are other options available, including using the ample lift capability of New Glenn to send the twin probes directly to Mars on a trajectory known as a Hohmann transfer, allowing for a launch date later next year.

“The NASA team, in conjunction with our spacecraft and rocket partners, are constantly evaluating alternative trajectory profiles that optimize the availability and flexibility of our launch opportunities,” Aguiar said in a written statement. “Some of these alternatives involve a more traditional (Hohmann) planetary transfer, which allows for launch availability further into 2024.”

Blue Origin, founded by billionaire Jeff Bezos in 2000, now has approximately 11,000 employees, primarily at locations in suburban Seattle, West Texas, Huntsville, Alabama, and Cape Canaveral. Although it has never launched anything into orbit, Blue Origin is one of two companies competing in the suborbital space tourism and research market, alongside Virgin Galactic. Blue Origin has a $3.4 billion contract with NASA to develop a human-rated Moon lander to carry astronauts to the lunar surface on one of the agency’s Artemis missions.

Blue Origin also wants to join ULA and SpaceX in launching the US military’s most critical national security space missions. And Amazon, where Bezos made his fortune, wants to launch a large number of its Kuiper Internet satellites on Blue Origin rockets.

A new chief executive, Dave Limp, will take the reins at Blue Origin this month from Bob Smith, who oversaw a period of vast growth in employee headcount. Despite this, the company fell further behind its main competitor, SpaceX.

The orbital-class New Glenn is a centerpiece of making Bezos’s space ambitions a reality. Its first stage is designed to be reusable from the start to reduce launch costs and improve launch cadence. Hoffman said Blue Origin aims to recover the booster on a floating offshore platform beginning with the first flight. Blue Origin recently delivered a large fixture to Port Canaveral, Florida, to help rotate landed New Glenn boosters from a vertical to a horizontal position after returning to shore.

Blue Origin eventually intends to recover and reuse the entire rocket. “We are on a path to full reusability in the long term, and that’s the goal,” Hoffman said.

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