launch

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Pentagon begins deploying new satellite network to link sensors with shooters


“This is the first time we’ll have a space layer fully integrated into our warfighting operations.”

A SpaceX Falcon 9 rocket lifts off from Vandenberg Space Force Base, California, with a payload of 21 data-relay satellites for the US military’s Space Development Agency. Credit: SpaceX

The first 21 satellites in a constellation that could become a cornerstone for the Pentagon’s Golden Dome missile-defense shield successfully launched from California Wednesday aboard a SpaceX Falcon 9 rocket.

The Falcon 9 took off from Vandenberg Space Force Base, California, at 7: 12 am PDT (10: 12 am EDT; 14: 12 UTC) and headed south over the Pacific Ocean, heading for an orbit over the poles before releasing the 21 military-owned satellites to begin several weeks of activations and checkouts.

These 21 satellites will boost themselves to a final orbit at an altitude of roughly 600 miles (1,000 kilometers). The Pentagon plans to launch 133 more satellites over the next nine months to complete the build-out of the Space Development Agency’s first-generation, or Tranche 1, constellation of missile-tracking and data-relay satellites.

“We had a great launch today for the Space Development Agency, putting this array of space vehicles into orbit in support of their revolutionary new architecture,” said Col. Ryan Hiserote, system program director for the Space Force’s assured access to space launch execution division.

Over the horizon

Military officials have worked for six years to reach this moment. The Space Development Agency (SDA) was established during the first Trump administration, which made plans for an initial set of demonstration satellites that launched a couple of years ago. In 2022, the Pentagon awarded contracts for the first 154 operational spacecraft. The first batch of 21 data-relay satellites built by Colorado-based York Space Systems is what went up Wednesday.

“Back in 2019, when the SDA was stood up, it was to do two things. One was to make sure that we can do beyond line of sight targeting, and the other was to pace the threat, the emerging threat, in the missile-warning and missile-tracking domain. That’s what the focus has been,” said Gurpartap “GP” Sandhoo, the SDA’s acting director.

Secretary of the Air Force Troy Meink and Sen. Kevin Cramer (R-N.D.) pose with industry and government teams in front of the Space Development’s first 21 operational satellites at Vandenberg Space Force Base, California. Cramer is one the most prominent backers of the Golden Dome program in the US Senate. Credit: US Air Force/Staff Sgt. Daekwon Stith

Historically, the military communications and missile-warning networks have used a handful of large, expensive satellites in geosynchronous orbit some 22,000 miles (36,000 kilometers) above the Earth. This architecture was devised during the Cold War and is optimized for nuclear conflict and intercontinental ballistic missiles.

For example, the military’s ultra-hardened Advanced Extremely High Frequency satellites in geosynchronous orbit are designed to operate through an electromagnetic pulse and nuclear scintillation. The Space Force’s missile-warning satellites are also in geosynchronous orbit, with infrared sensors tuned to detect the heat plume of a missile launch.

The problem? Those satellites cost more than $1 billion a pop. They’re also vulnerable to attack from a foreign adversary. Pentagon officials say the SDA’s satellite constellation, officially called the Proliferated Warfighter Space Architecture, is tailored to detect and track more modern threats, such as smaller missiles and hypersonic weapons carrying conventional warheads. It’s easier for these missiles to evade the eyes of older early warning satellites.

What’s more, the SDA’s fleet in low-Earth orbit will have numerous satellites. Losing one or several satellites to an attack would not degrade the constellation’s overall capability. The SDA’s new relay satellites cost between $14 and $15 million each, according to Sandhoo. The total cost of the first tranche of 154 operational satellites totals approximately $3.1 billion.

Multi-mission satellites

These satellites will not only detect and track ballistic and hypersonic missile launches; they will also transmit signals between US forces using an existing encrypted tactical data link network known as Link 16. This UHF system is used by NATO and other US allies to allow military aircraft, ships, and land forces to share tactical information through text messages, pictures, data, and voice communication in near real time, according to the SDA’s website.

Up to now, Link 16 radios were ubiquitous on fighter jets, helicopters, naval vessels, and missile batteries. But they had a severe limitation. Link 16 was only able to close a radio link with a clear line of sight. The Space Development Agency’s satellites will change that, providing direct-to-weapon connectivity from sensors to shooters on Earth’s surface, in the air, and in space.

The relay satellites, which the SDA calls the transport layer, are also equipped with Ka-band and laser communication terminals for higher-bandwidth connectivity.

“What the transport layer does is it extends beyond the line of sight,” Sandhoo said. “Now, you’re able to talk not only to within a couple of miles with your Link 16 radios, (but) we can use space to, let’s say, go from Hawaii out to Guam using those tactical radios, using a space layer.”

The Space Development Agency’s “Tranche 1” architecture includes 154 operational satellites, 126 for data relay and 28 for missile tracking. With this illustration, the SDA does its best to show how the complex architecture is supposed to work. Credit: Space Development Agency

Another batch of SDA relay satellites will launch next month, and more will head to space in November. In all, it will take 10 launches to fully deploy the SDA’s Tranche 1 constellation. Six of those missions will carry data-relay satellites, and four will carry satellites with sensors to detect and track missile launches. The Pentagon selected several contractors to build the satellites, so the military is not reliant on a single company. The builders of the SDA’s operational satellites include York, Lockheed Martin, Northrop Grumman, and L3Harris.

“We will increase coverage as we get the rest of those launches on orbit,” said Michael Eppolito, the SDA’s acting deputy director.

The satellites will connect with one another using inter-satellite laser links, creating a mesh network with sufficient range to provide regional communications, missile warning, and targeting coverage over the Western Pacific beginning in 2027. US Indo-Pacific Command, which oversees military operations in this region, is slated to become the first combatant command to take up use of the SDA’s satellite constellation.

This is not incidental. US officials see China as the nation’s primary strategic threat, and Indo-Pacific Command would be on the front lines of any future conflict between Chinese and US forces. The SDA has contracts in place for more than 270 second-generation, or Tranche 2, satellites, to further expand the network’s reach. There’s also a third generation in the works, but the Pentagon has paused part of the SDA’s Tranche 3 program to evaluate other architectures, including one offered by SpaceX.

Teaching tactical operators to use the new capabilities offered by the SDA’s satellite fleet could be just as challenging as building the network itself. To do this, the Pentagon plans to put soldiers, sailors, airmen, and marines through “warfighter immersion” training beginning next year. This training will allow US forces to “get used to using space from this construct,” Sandhoo said.

“This is different than how it has been done in the past,” Sandhoo said. “This is the first time we’ll have a space layer actually fully integrated into our warfighting operations.”

The SDA’s satellite architecture is a harbinger for what’s to come with the Pentagon’s Golden Dome system, a missile-defense shield for the US homeland proposed by President Donald Trump in an executive order in January. Congress authorized a down payment on Golden Dome in July, the first piece of funding for what the White House says will cost $175 billion over the next three years.

Golden Dome, as currently envisioned, will require thousands of satellites in low-Earth orbit to track missile launches and space-based interceptors to attempt to shoot them down. The Trump administration hasn’t said how much of the shield might be deployed by the end of 2028, or what the entire system might eventually cost.

But the capabilities of the SDA’s satellites will lay the foundation for any regional or national missile-defense shield. Therefore, it seems likely that the military will incorporate the SDA network into Golden Dome, which, at least at first, is likely to consist of technologies already in space or nearing launch. Apart from the Space Development Agency’s architecture in low-Earth orbit (LEO), the Space Force was already developing a new generation of missile-warning satellites to replace aging platforms in geosynchronous orbit (GEO), plus a fleet of missile-warning satellites to fly at a midrange altitude between LEO and GEO.

Air Force Gen. Gregory Guillot, commander of US Northern Command, said in April that Golden Dome “for the first time integrates multiple layers into one system that allows us to detect, track, and defeat multiple types of threats that affect us in different domains.

“So, while a lot of the components and the requirements were there in the past, this is the first time that it’s all tied together in one system,” he said.

Photo of Stephen Clark

Stephen Clark is a space reporter at Ars Technica, covering private space companies and the world’s space agencies. Stephen writes about the nexus of technology, science, policy, and business on and off the planet.

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Lull in Falcon Heavy missions opens window for SpaceX to build new landing pads

SpaceX’s goal for this year is 170 Falcon 9 launches, and the company is on pace to come close to this target. Most Falcon 9 launches carry SpaceX’s own Starlink broadband satellites into orbit. The FAA’s environmental approval opens the door for more flights from SpaceX’s busiest launch pad.

But launch pad availability is not the only hurdle limiting how many Falcon 9 flights can take off in a year. There’s also the rate of production for Falcon 9 upper stages, which are new on each flight, and the time it takes for each vessel in SpaceX’s fleet of drone ships (one in California, two in Florida) to return to port with a recovered booster and redeploy back to sea again for the next mission. SpaceX lands Falcon 9 boosters on offshore drone ships after most of its launches and only brings the rocket back to an onshore landing on missions carrying lighter payloads to orbit.

When a Falcon 9 booster does return to landing on land, it targets one of SpaceX’s recovery zones at military-run spaceports in Florida and California. SpaceX’s landing zone at Vandenberg Space Force Base in California is close to the Falcon 9 launch pad there.

The Space Force wants SpaceX, and potentially other future reusable rocket companies, to replicate the side-by-side launch and landing pads at Cape Canaveral.

To do that, the FAA also gave the green light Wednesday for SpaceX to construct and operate a new rocket landing zone at SLC-40 and conduct up to 34 first-stage booster landings there each year. The landing zone will consist of a 280-foot diameter concrete pad surrounded by a 60-foot-wide gravel apron. The landing zone’s broadest diameter, including the apron, will measure 400 feet.

The location of SpaceX’s new rocket landing pad is shown with the red circle, approximately 1,000 feet northeast of the Falcon 9 rocket’s launch pad at Space Launch Complex-40. Credit: Google Maps/Ars Technica

SpaceX is in an earlier phase of planning for a Falcon landing pad at historic Launch Complex-39A at NASA’s Kennedy Space Center, just a few miles north of SLC-40. SpaceX uses LC-39A as a launch pad for most Falcon 9 crew launches, all Falcon Heavy missions, and, in the future, flights of the company’s gigantic next-generation rocket, Starship. SpaceX foresees Starship as a replacement for Falcon 9 and Falcon Heavy, but the company’s continuing investment in Falcon-related infrastructure shows the workhorse rocket will stick around for a while.

Lull in Falcon Heavy missions opens window for SpaceX to build new landing pads Read More »

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Rocket Report: SpaceX achieved daily launch this week; ULA recovers booster


Firefly Aerospace reveals why its Alpha booster exploded after launch in April.

Starship and its Super Heavy booster ascend through a clear sky over Starbase, Texas, on Tuesday evening. A visible vapor cone enveloped the rocket as it passed through maximum aerodynamic pressure and the speed of sound. Credit: Stephen Clark/Ars Technica

Welcome to Edition 8.08 of the Rocket Report! What a week it’s been for SpaceX. The company completed its first successful Starship test flight in nearly a year, and while it wasn’t perfect, it sets up SpaceX for far more ambitious tests ahead. SpaceX’s workhorse rocket, the Falcon 9, launched six times since our last edition of the Rocket Report. Many of these missions were noteworthy in their own right, including the launch of the US military’s X-37B spaceplane, an upgraded Dragon capsule to boost the International Space Station to a higher orbit, and the record 30th launch and landing of a flight-proven Falcon 9 booster. All told, that’s seven SpaceX launches in seven days.

As always, we welcome reader submissions. If you don’t want to miss an issue, please subscribe using the box below (the form will not appear on AMP-enabled versions of the site). Each report will include information on small-, medium-, and heavy-lift rockets, as well as a quick look ahead at the next three launches on the calendar.

Firefly announces cause of Alpha launch failure. Firefly Aerospace closed the investigation into the failure of one of its Alpha rockets during an April mission for Lockheed Martin and received clearance from the FAA to resume launches, Payload reports. The loss of the launch vehicle was a dark cloud hanging over the company’s otherwise successful IPO this month. The sixth flight of Firefly’s Alpha rocket launched in April from Vandenberg Space Force Base, California, and failed when its first stage booster broke apart milliseconds after stage separation. This created a shockwave that destroyed the engine nozzle extension on the second stage, damaging the engine before the second stage ran out of propellant seconds before it attained orbital velocity. Both stages ultimately fell into the Pacific Ocean.

Too much stress … Investigators concluded that “plume induced flow separation” caused the failure. The phenomenon occurs when a rocket’s exhaust disrupts airflow around the vehicle in flight. In this case, Firefly said the rocket was flying at a higher angle of attack than prior missions, which resulted in the flow separation and created intense heat that broke the first stage apart just after it jettisoned from the second stage. Firefly will increase heat shielding on the first stage of the rocket and fly at reduced angles of attack on future missions. Alpha has now launched six times since 2021, with only two complete successes. Firefly said it was working on setting a date for the seventh Alpha launch. (submitted by EllPeaTea)

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ESA books a ticket on European launchers. The European Space Agency has awarded launch service contracts to Avio and Isar Aerospace under its Flight Ticket Initiative, European Spaceflight reports. Announced in October 2023, the Flight Ticket Initiative is a program run jointly by ESA and the European Union that offers subsidized flight opportunities for European companies and organizations seeking to demonstrate new satellite technologies in orbit. The initiative is part of ESA’s strategy to foster the continent’s commercial space industry, offering institutional funding to support satellite and launch companies. Avio won contracts to launch three small European space missions as secondary payloads on Vega C rockets flying into low-Earth orbit. Isar Aerospace will launch two small satellite missions to orbit for European companies.

No other options … Avio and Isar Aerospace were the obvious contenders for the Flight Ticket Initiative from a pool of five European companies eligible for launch awards. The other companies, PLD Space, Orbex, and Rocket Factory Augsburg, haven’t launched their orbital-class rockets yet. Avio, based in Italy, builds the now-operational Vega C rocket, and Germany’s Isar Aerospace launched its first Spectrum rocket earlier this year, but it failed to reach orbit. Avio’s selection replaces Arianespace, which was originally part of the Flight Ticket Initiative. Arianespace was previously responsible for marketing and sales for the Vega rocket, but ESA transferred its Flight Ticket Initiative eligibility to Avio following its split from Arianespace. (submitted by EllPeaTea)

Canadian rocket company ready for launch. NordSpace is preparing to launch its 6-meter tall Taiga rocket from Newfoundland, CBC reports. It will be a suborbital launch, meaning it won’t orbit Earth, but NordSpace says the launch will be the first of a Canadian commercial rocket from a Canadian commercial spaceport. The rocket is powered by a 3D-printed liquid-fueled engine and is a stepping stone to an orbital-class rocket NordSpace is developing called Tundra, scheduled to debut in 2027. The smaller Taiga rocket will launch partially fueled and fire its engine for approximately 60 seconds, according to NordSpace.

Newfoundland to space … The launch site, called the Atlantic Spaceport Complex, is located on the Atlantic coast near the town of St. Lawrence, Newfoundland. It will have two launch pads, one for suborbital flights like Taiga, and another for orbital missions by the Tundra rocket and other launch vehicles from US and European companies. The Taiga launch is scheduled no earlier than Friday morning at 5: 00 am EDT (09: 00 UTC). NordSpace says it is a “fully privately funded and managed initiative crucial for Canada to build a space launch capability that supports our security, economy, and sovereignty.” (submitted by Matthew P)

SpaceX’s reuse idea isn’t so dumb after all. A Falcon 9 rocket launched early Thursday from Kennedy Space Center, Florida, with another batch of Starlink Internet satellites. These types of missions launch multiple times per week, but this flight was special. The first stage of the Falcon 9, designated Booster 1067, launched and landed on drone ship in the Atlantic Ocean, completing its 30th flight to space and back, Ars reports. This is a new record for a reusable orbital-class booster stage and comes less than 24 hours after a preceding SpaceX launch from Florida that marked the 400th Falcon 9 landing on a drone ship since the first offshore recovery in 2016.

30 going for 40 … SpaceX is now aiming for at least 40 launches per Falcon 9 first stage, four times as many flights as the company’s original target for Falcon 9 booster reuse. Many people in the industry were skeptical about SpaceX’s approach to reuse. In the mid-2010s, both the European and Japanese space agencies were looking to develop their next generation of rockets. In both cases, Europe with the Ariane 6 and Japan with the H3, the space agencies opted for traditional, expendable rockets instead of pushing toward reuse. In the United States, the main competitor to SpaceX has historically been United Launch Alliance. Their reaction to SpaceX’s plan to reuse first stages a decade ago was dismissive. ULA dubbed its plan to reuse just the engine section of its Vulcan rocket “Smart Reuse” a few years ago. But ULA hasn’t even attempted to recover the engines from the Vulcan core stage yet, and reuse is still at least several years away.

Russia nears debut of Soyuz-5 rocket. In recent comments to the Russian state-run media service TASS, the chief of Roscosmos said the country’s newest rocket, the Soyuz-5, should take flight for the first time before the end of this year, Ars reports. “Yes, we are planning for December,” said Dmitry Bakanov, the director of Roscosmos, Russia’s main space corporation. “Everything is in place.” According to the report, translated for Ars by Rob Mitchell, the debut launch of Soyuz-5 will mark the first of several demonstration flights, with full operational service not expected to begin until 2028. It will launch from the Baikonur spaceport in Kazakhstan.

Breaking free of Ukraine … From an innovation standpoint, the Soyuz-5 vehicle does not stand out. It has been a decade in the making and is fully expendable, unlike a lot of newer medium-lift rockets coming online in the next several years. However, for Russia, this is an important advancement because it seeks to break some of the country’s dependency on Ukraine for launch technology. The new rocket is also named Irtysh, a river that flows through Russia and Kazakhstan. The rocket has been in development since 2016 and largely repurposes older technology. But for Russia, a key advantage is that it takes rocket elements formerly made in Ukraine and now manufactures them in Russia.

SpaceX launches mission to reboost the ISS. SpaceX completed its 33rd cargo delivery to the International Space Station (ISS) early Monday, when a Dragon supply ship glided to an automated docking with more than 5,000 pounds of scientific experiments and provisions for the lab’s seven-person crew, Ars reports. The resupply flight is part of the normal rotation of cargo and crew missions that keep the space station operating, but this one carries something new. What’s different with this mission is a new rocket pack mounted inside the Dragon spacecraft’s rear trunk section. In the coming weeks, SpaceX and NASA will use this first-of-its-kind propulsion system to begin boosting the altitude of the space station’s orbit.

A rocket on a rocket … SpaceX engineers installed two small Draco rocket engines in the trunk of the Dragon spacecraft. The thrusters have their own dedicated propellant tanks and will operate independently of 16 other Draco thrusters used to maneuver Dragon on its journey to the ISS. When NASA says it’s the right time, SpaceX controllers will command the Draco thrusters to ignite and gently accelerate the massive 450-ton space station. All told, the reboost kit can add about 20 mph, or 9 meters per second, to the space station’s already-dizzying speed. Maintaining the space station’s orbit has previously been the responsibility of Russia.

X-37B rides with SpaceX again. The US military’s reusable winged spaceship rocketed back into orbit from Florida on August 21 atop a SpaceX rocket, kicking off a mission that will, among other things, demonstrate how future spacecraft can navigate without relying on GPS signals, Ars reports. The core of the navigation experiment is what the Space Force calls the “world’s highest performing quantum inertial sensor ever used in space.” The spaceplane also hosts a laser inter-satellite communications demo. This is the eighth flight of the X-37B spaceplane, and the third to launch with SpaceX.

Back to LEO … This mission launched on a Falcon 9 rocket into low-Earth orbit (LEO) a few hundred miles above the Earth. This marks a return to LEO after the previous X-37B mission flew on a Falcon Heavy rocket into a much higher orbit. Many of the spaceplane’s payloads have been classified, but officials typically identify a handful of unclassified experiments flying on each X-37B mission. Past X-37B missions have also deployed small satellites into orbit before returning to Earth for a runway landing at Kennedy Space Center, Florida, or Vandenberg Space Force Base, California.

Rocket Lab cuts the ribbon on Neutron launch pad. Launch Complex 3, the Virginia Spaceport Authority’s Mid-Atlantic Regional Spaceport and home to Rocket Lab’s newest reusable rocket, Neutron, is now complete and celebrated its official opening Thursday, WAVY-TV reports. Officials said Launch Complex 3 is ready to bring the largest orbital launch capacity in the spaceport’s history with Neutron, Rocket Lab’s reusable launch vehicle, a medium-lift vehicle capable of launching 33,000 pounds (15 metric tons) to space for commercial constellations, national security, and interplanetary missions.

Not budging … “We’re trying as hard as we can to get this on the pad by the end of the year and get it away,” said Peter Beck, Rocket Lab’s founder and CEO. Beck is holding to his hope the Neutron rocket will be ready to fly in the next four months, but time is running out to make this a reality. The Neutron rocket will be Rocket Lab’s second orbital-class launch vehicle after the Electron, which can place payloads of several hundred pounds in orbit. Electron has a launch pad in Virginia, too, but most Electron rockets take off from New Zealand.

Starship completes a largely successful test flight. SpaceX launched the 10th test flight of the company’s Starship rocket Tuesday evening, sending the stainless steel spacecraft halfway around the world to an on-target splashdown in the Indian Ocean, Ars reports. The largely successful mission for the world’s largest rocket was an important milestone for SpaceX’s Starship program after months of repeated setbacks, including three disappointing test flights and a powerful explosion on the ground that destroyed the ship that engineers were originally readying for this launch.

Lessons to learn For the first time, SpaceX engineers received data on the performance of the ship’s upgraded heat shield and control flaps during reentry back into the atmosphere. The three failed Starship test flights to start the year ended before the ship reached reentry. Elon Musk, SpaceX’s founder and CEO, has described developing a durable, reliable heat shield as the most pressing challenge for making Starship a fully and rapidly reusable rocket. But there were lessons to learn from Tuesday’s flight. A large section of the ship transitioned from its original silver color to a rusty hue of orange and brown by the time it reached the Indian Ocean. Officials didn’t immediately address this or say whether it was anticipated.

ULA recovering boosters, too. United Launch Alliance decided to pull four strap-on solid rocket boosters from the Atlantic Ocean after their use on the company’s most recent launch. Photos captured by Florida photographer Jerry Pike showed a solid rocket motor casing on a ship just off the coast of Cape Canaveral. Tory Bruno, ULA’s president and CEO, wrote on X that the booster was one of four flown on the USSF-106 mission earlier this month, which marked the third flight of ULA’s Vulcan rocket and the first with a US national security payload.

A GEM from the sea … The boosters, built by Northrop Grumman, are officially called Graphite Epoxy Motors, or GEMs. They jettison from the Vulcan rocket less than two minutes after liftoff and fall into the ocean. They’re not designed for reuse, but ULA decided to recover this set of four from the Atlantic for inspections. The company also raised from the sea two motors from the previous Vulcan launch last year after one of them suffered a nozzle failure during launch. Bruno wrote on X that “performance and ballistics were spot on” with all four boosters from the more recent USSF-106 mission, but that engineers decided to go ahead and recover them to close out a “nice data set” from inspections of now six recovered motors—two from last year and four this year.

Next three launches

Aug. 30: Falcon 9 | Starlink 17-7 | Vandenberg Space Force Base, California | 03: 09 UTC

Aug. 31: Falcon 9 | Starlink 10-14 | Cape Canaveral Space Force Station, Florida | 11: 15 UTC

Sept. 3:  Falcon 9 | Starlink 17-8 | Vandenberg Space Force Base, California | 02: 33 UTC

Photo of Stephen Clark

Stephen Clark is a space reporter at Ars Technica, covering private space companies and the world’s space agencies. Stephen writes about the nexus of technology, science, policy, and business on and off the planet.

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Under pressure after setbacks, SpaceX’s huge rocket finally goes the distance

The ship made it all the way through reentry, turned to a horizontal position to descend through scattered clouds, then relit three of its engines to flip back to a vertical orientation for the final braking maneuver before splashdown.

Things to improve on

There are several takeaways from Tuesday’s flight that will require some improvements to Starship, but these are more akin to what officials might expect from a rocket test program and not the catastrophic failures of the ship that occurred earlier this year.

One of the Super Heavy booster’s 33 engines prematurely shut down during ascent. This has happened before, and while it didn’t affect the booster’s overall performance, engineers will investigate the failure to try to improve the reliability of SpaceX’s Raptor engines, each of which can generate more than a half-million pounds of thrust.

Later in the flight, cameras pointed at one of the ship’s rear flaps showed structural damage to the back of the wing. It wasn’t clear what caused the damage, but super-heated plasma burned through part of the flap as the ship fell deeper into the atmosphere. Still, the flap remained largely intact and was able to help control the vehicle through reentry and splashdown.

“We’re kind of being mean to this Starship a little bit,” Huot said on SpaceX’s live webcast. “We’re really trying to put it through the paces and kind of poke on what some of its weak points are.”

Small chunks of debris were also visible peeling off the ship during reentry. The origin of the glowing debris wasn’t immediately clear, but it may have been parts of the ship’s heat shield tiles. On this flight, SpaceX tested several different tile designs, including ceramic and metallic materials, and one tile design that uses “active cooling” to help dissipate heat during reentry.

A bright flash inside the ship’s engine bay during reentry also appeared to damage the vehicle’s aft skirt, the stainless steel structure that encircles the rocket’s six main engines.

“That’s not what we want to see,” Huot said. “We just saw some of the aft skirt just take a hit. So we’ve got some visible damage on the aft skirt. We’re continuing to reenter, though. We are intentionally stressing the ship as we go through this, so it is not guaranteed to be a smooth ride down to the Indian Ocean.

“We’ve removed a bunch of tiles in kind of critical places across the vehicle, so seeing stuff like that is still valuable to us,” he said. “We are trying to kind of push this vehicle to the limits to learn what its limits are as we design our next version of Starship.”

Shana Diez, a Starship engineer at SpaceX, perhaps summed up Tuesday’s results best on X: “It’s not been an easy year but we finally got the reentry data that’s so critical to Starship. It feels good to be back!”

Under pressure after setbacks, SpaceX’s huge rocket finally goes the distance Read More »

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Time is running out for SpaceX to make a splash with second-gen Starship


SpaceX is gearing up for another Starship launch after three straight disappointing test flights.

SpaceX’s 10th Starship rocket awaits liftoff. Credit: Stephen Clark/Ars Technica

STARBASE, Texas—A beehive of aerospace technicians, construction workers, and spaceflight fans descended on South Texas this weekend in advance of the next test flight of SpaceX’s gigantic Starship rocket, the largest vehicle of its kind ever built.

Towering 404 feet (123.1 meters) tall, the rocket was supposed to lift off during a one-hour launch window beginning at 6: 30 pm CDT (7: 30 pm EDT; 23: 30 UTC) Sunday. But SpaceX called off the launch attempt about an hour before liftoff to investigate a ground system issue at Starbase, located a few miles north of the US-Mexico border.

SpaceX didn’t immediately confirm when it might try again to launch Starship, but it could happen as soon as Monday evening at the same time.

It will take about 66 minutes for the rocket to travel from the launch pad in Texas to a splashdown zone in the Indian Ocean northwest of Australia. You can watch the test flight live on SpaceX’s official website. We’ve also embedded a livestream from Spaceflight Now and LabPadre below.

This will be the 10th full-scale test flight of Starship and its Super Heavy booster stage. It’s the fourth flight of an upgraded version of Starship conceived as a stepping stone to a more reliable, heavier-duty version of the rocket designed to carry up to 150 metric tons, or some 330,000 pounds, of cargo to pretty much anywhere in the inner part of our Solar System.

But this iteration of Starship, known as Block 2 or Version 2, has been anything but reliable. After reeling off a series of increasingly successful flights last year with the first-generation Starship and Super Heavy booster, SpaceX has encountered repeated setbacks since debuting Starship Version 2 in January.

Now, there are just two Starship Version 2s left to fly, including the vehicle poised for launch this week. Then, SpaceX will move on to Version 3, the design intended to go all the way to low-Earth orbit, where it can be refueled for longer expeditions into deep space.

A closer look at the top of SpaceX’s Starship rocket, tail number Ship 37, showing some of the different configurations of heat shield tiles SpaceX wants to test on this flight. Credit: Stephen Clark/Ars Technica

Starship’s promised cargo capacity is unparalleled in the history of rocketry. The privately developed rocket’s enormous size, coupled with SpaceX’s plan to make it fully reusable, could enable cargo and human missions to the Moon and Mars. SpaceX’s most conspicuous contract for Starship is with NASA, which plans to use a version of the ship as a human-rated Moon lander for the agency’s Artemis program. With this contract, Starship is central to the US government’s plans to try to beat China back to the Moon.

Closer to home, SpaceX intends to use Starship to haul massive loads of more powerful Starlink Internet satellites into low-Earth orbit. The US military is interested in using Starship for a range of national security missions, some of which could scarcely be imagined just a few years ago. SpaceX wants its factory to churn out a Starship rocket every day, approximately the same rate Boeing builds its workhorse 737 passenger jets.

Starship, of course, is immeasurably more complex than an airliner, and it sees temperature extremes, aerodynamic loads, and vibrations that would destroy a commercial airplane.

For any of this to become reality, SpaceX needs to begin ticking off a lengthy to-do list of technical milestones. The interim objectives include things like catching and reusing Starships and in-orbit ship-to-ship refueling, with a final goal of long-duration spaceflight to reach the Moon and stay there for weeks, months, or years. For a time late last year, it appeared as if SpaceX might be on track to reach at least the first two of these milestones by now.

The 404-foot-tall (123-meter) Starship rocket and Super Heavy booster stand on SpaceX’s launch pad. In the foreground, there are empty loading docks where tanker trucks deliver propellants and other gases to the launch site. Credit: Stephen Clark/Ars Technica

Instead, SpaceX’s schedule for catching and reusing Starships, and refueling ships in orbit, has slipped well into next year. A Moon landing is probably at least several years away. And a touchdown on Mars? Maybe in the 2030s. Before Starship can sniff those milestones, engineers must get the rocket to survive from liftoff through splashdown. This would confirm that recent changes made to the ship’s heat shield work as expected.

Three test flights attempting to do just this ended prematurely in January, March, and May. These failures prevented SpaceX from gathering data on several different tile designs, including insulators made of ceramic and metallic materials, and a tile with “active cooling” to fortify the craft as it reenters the atmosphere.

The heat shield is supposed to protect the rocket’s stainless steel skin from temperatures reaching 2,600° Fahrenheit (1,430° Celsius). During last year’s test flights, it worked well enough for Starship to guide itself to an on-target controlled splashdown in the Indian Ocean, halfway around the world from SpaceX’s launch site in Starbase, Texas.

But the ship lost some of its tiles during each flight last year, causing damage to the ship’s underlying structure. While this wasn’t bad enough to prevent the vehicle from reaching the ocean intact, it would cause difficulties in refurbishing the rocket for another flight. Eventually, SpaceX wants to catch Starships returning from space with giant robotic arms back at the launch pad. The vision, according to SpaceX founder and CEO Elon Musk, is to recover the ship, quickly mount it on another booster, refuel it, and launch it again.

If SpaceX can accomplish this, the ship must return from space with its heat shield in pristine condition. The evidence from last year’s test flights showed engineers had a long way to go for that to happen.

Visitors survey the landscape at Starbase, Texas, where industry and nature collide. Credit: Stephen Clark/Ars Technica

The Starship setbacks this year have been caused by problems in the ship’s propulsion and fuel systems. Another Starship exploded on a test stand in June at SpaceX’s sprawling rocket development facility in South Texas. SpaceX engineers identified different causes for each of the failures. You can read about them in our previous story.

Apart from testing the heat shield, the goals for this week’s Starship flight include testing an engine-out capability on the Super Heavy booster. Engineers will intentionally disable one of the booster’s Raptor engines used to slow down for landing, and instead use another Raptor engine from the rocket’s middle ring. At liftoff, 33 methane-fueled Raptor engines will power the Super Heavy booster off the pad.

SpaceX won’t try to catch the booster back at the launch pad this time, as it did on three occasions late last year and earlier this year. The booster catches have been one of the bright spots for the Starship program as progress on the rocket’s upper stage floundered. SpaceX reused a previously flown Super Heavy booster for the first time on the most recent Starship launch in May.

The booster landing experiment on this week’s flight will happen a few minutes after launch over the Gulf of Mexico east of the Texas coastline. Meanwhile, six Raptor engines will fire until approximately T+plus 9 minutes to accelerate the ship, or upper stage, into space.

The ship is programmed to release eight Starlink satellite simulators from its payload bay in a test of the craft’s payload deployment mechanism. That will be followed by a brief restart of one of the ship’s Raptor engines to adjust its trajectory for reentry, set to begin around 47 minutes into the mission.

If Starship makes it that far, that will be when engineers finally get a taste of the heat shield data they were hungry for at the start of the year.

This story was updated at 8: 30 pm EDT after SpaceX scrubbed Sunday’s launch attempt.

Photo of Stephen Clark

Stephen Clark is a space reporter at Ars Technica, covering private space companies and the world’s space agencies. Stephen writes about the nexus of technology, science, policy, and business on and off the planet.

Time is running out for SpaceX to make a splash with second-gen Starship Read More »

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US military’s X-37B spaceplane stays relevant with launch of another mission

“Quantum inertial sensors are not only scientifically intriguing, but they also have direct defense applications,” said Lt. Col. Nicholas Estep, an Air Force engineer who manages the DIU’s emerging technology portfolio. “If we can field devices that provide a leap in sensitivity and precision for observing platform motion over what is available today, then there’s an opportunity for strategic gains across the DoD.”

Teaching an old dog new tricks

The Pentagon’s twin X-37Bs have logged more than 4,200 days in orbit, equivalent to about 11-and-a-half years. The spaceplanes have flown in secrecy for nearly all of that time.

The most recent flight, Mission 7, ended in March with a runway landing at Vandenberg after a mission of more than 14 months that carried the spaceplane higher than ever before, all the way to an altitude approaching 25,000 miles (40,000 kilometers). The high-altitude elliptical orbit required a boost on a Falcon Heavy rocket.

In the final phase of the mission, ground controllers commanded the X-37B to gently dip into the atmosphere to demonstrate the spacecraft could use “aerobraking” maneuvers to bring its orbit closer to Earth in preparation for reentry.

An X-37B spaceplane is ready for encapsulation inside the Falcon 9 rocket’s payload fairing. Credit: US Space Force

Now, on Mission 8, the spaceplane heads back to low-Earth orbit hosting quantum navigation and laser communications experiments. Few people, if any, envisioned these kinds of missions flying on the X-37B when it first soared to space 15 years ago. At that time, quantum sensing was confined to the lab, and the first laser communication demonstrations in space were barely underway. SpaceX hadn’t revealed its plans for the Falcon Heavy rocket, which the X-37B needed to get to its higher orbit on the last mission.

The laser communications experiments on this flight will involve optical inter-satellite links with “proliferated commercial satellite networks in low-Earth orbit,” the Space Force said. This is likely a reference to SpaceX’s Starlink or Starshield broadband satellites. Laser links enable faster transmission of data, while offering more security against eavesdropping or intercepts.

Gen. Chance Saltzman, the Space Force’s chief of space operations, said in a statement that the laser communications experiment “will mark an important step in the US Space Force’s ability to leverage proliferated space networks as part of a diversified and redundant space architectures. In so doing, it will strengthen the resilience, reliability, adaptability and data transport speeds of our satellite communications architecture.”

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China’s Guowang megaconstellation is more than another version of Starlink


“This is a strategy to keep the US from intervening… that’s what their space architecture is designed to do.”

Spectators take photos as a Long March 8A rocket carrying a group of Guowang satellites blasts off from the Hainan commercial launch site on July 30, 2025, in Wenchang, China. Credit: Liu Guoxing/VCG via Getty Images

Spectators take photos as a Long March 8A rocket carrying a group of Guowang satellites blasts off from the Hainan commercial launch site on July 30, 2025, in Wenchang, China. Credit: Liu Guoxing/VCG via Getty Images

US defense officials have long worried that China’s Guowang satellite network might give the Chinese military access to the kind of ubiquitous connectivity US forces now enjoy with SpaceX’s Starlink network.

It turns out the Guowang constellation could offer a lot more than a homemade Chinese alternative to Starlink’s high-speed consumer-grade broadband service. China has disclosed little information about the Guowang network, but there’s mounting evidence that the satellites may provide Chinese military forces a tactical edge in any future armed conflict in the Western Pacific.

The megaconstellation is managed by a secretive company called China SatNet, which was established by the Chinese government in 2021. SatNet has released little information since its formation, and the group doesn’t have a website. Chinese officials have not detailed any of the satellites’ capabilities or signaled any intention to market the services to consumers.

Another Chinese satellite megaconstellation in the works, called Qianfan, appears to be a closer analog to SpaceX’s commercial Starlink service. Qianfan satellites are flat in shape, making them easier to pack onto the tops of rockets before launch. This is a design approach pioneered by SpaceX with Starlink. The backers of the Qianfan network began launching the first of up to 1,300 broadband satellites last year.

Unlike Starlink, the Guowang network consists of satellites manufactured by multiple companies, and they launch on several types of rockets. On its face, the architecture taking shape in low-Earth orbit appears to be more akin to SpaceX’s military-grade Starshield satellites and the Space Development Agency’s future tranches of data relay and missile-tracking satellites.

Guowang, or “national network,” may also bear similarities to something the US military calls MILNET. Proposed in the Trump administration’s budget request for next year, MILNET will be a partnership between the Space Force and the National Reconnaissance Office (NRO). One of the design alternatives under review at the Pentagon is to use SpaceX’s Starshield satellites to create a “hybrid mesh network” that the military can rely on for a wide range of applications.

Picking up the pace

In recent weeks, China’s pace of launching Guowang satellites has approached that of Starlink. China has launched five groups of Guowang satellites since July 27, while SpaceX has launched six Starlink missions using its Falcon 9 rockets over the same period.

A single Falcon 9 launch can haul up to 28 Starlink satellites into low-Earth orbit, while China’s rockets have launched between five and 10 Guowang satellites per flight to altitudes three to four times higher. China has now placed 72 Guowang satellites into orbit since launches began last December, a small fraction of the 12,992-satellite fleet China has outlined in filings with the International Telecommunication Union.

The constellation described in China’s ITU filings will include one group of Guowang satellites between 500 and 600 kilometers (311 and 373 miles), around the same altitude of Starlink. Another shell of Guowang satellites will fly roughly 1,145 kilometers (711 miles) above the Earth. So far, all of the Guowang satellites China has launched since last year appear to be heading for the higher shell.

This higher altitude limits the number of Guowang satellites China’s stable of launch vehicles can carry. On the other hand, fewer satellites are required for global coverage from the higher orbit.

A prototype Guowang satellite is seen prepared for encapsulation inside the nose cone of a Long March 12 rocket last year. This is one of the only views of a Guowang spacecraft China has publicly released. Credit: Hainan International Commercial Aerospace Launch Company Ltd.

SpaceX has already launched nearly 200 of its own Starshield satellites for the NRO to use for intelligence, surveillance, and reconnaissance missions. The next step, whether it’s the SDA constellation, MILNET, or something else, will seek to incorporate hundreds or thousands of low-Earth orbit satellites into real-time combat operations—things like tracking moving targets on the ground and in the air, targeting enemy vehicles, and relaying commands between allied forces. The Trump administration’s Golden Dome missile defense shield aims to extend real-time targeting to objects in the space domain.

In military jargon, the interconnected links to detect, track, target, and strike a target is called a kill chain or kill web. This is what US Space Force officials are pushing to develop with the Space Development Agency, MILNET, and other future space-based networks.

So where is the US military in building out this kill chain? The military has long had the ability to detect and track an adversary’s activities from space. Spy satellites have orbited the Earth since the dawn of the Space Age.

Much of the rest of the kill chain—like targeting and striking—remains forward work for the Defense Department. Many of the Pentagon’s existing capabilities are classified, but simply put, the multibillion-dollar satellite constellations the Space Force is building just for these purposes still haven’t made it to the launch pad. In some cases, they haven’t made it out of the lab.

Is space really the place?

The Space Development Agency is supposed to begin launching its first generation of more than 150 satellites later this year. These will put the Pentagon in a position to detect smaller, fainter ballistic and hypersonic missiles and provide targeting data for allied interceptors on the ground or at sea.

Space Force officials envision a network of satellites that can essentially control a terrestrial battlefield from orbit. The way future-minded commanders tell it, a fleet of thousands of satellites fitted with exquisite sensors and machine learning will first detect a moving target, whether it’s a land vehicle, aircraft, naval ship, or missile. Then, that spacecraft will transmit targeting data via a laser link to another satellite that can relay the information to a shooter on Earth.

US officials believe Guowang is a step toward integrating satellites into China’s own kill web. It might be easier for them to dismiss Guowang if it were simply a Chinese version of Starlink, but open-source information suggests it’s something more. Perhaps Guowang is more akin to megaconstellations being developed and deployed for the US Space Force and the National Reconnaissance Office.

If this is the case, China could have a head start on completing all the links for a celestial kill chain. The NRO’s Starshield satellites in space today are presumably focused on collecting intelligence. The Space Force’s megaconstellation of missile tracking, data relay, and command and control satellites is not yet in orbit.

Chinese media reports suggest the Guowang satellites could accommodate a range of instrumentation, including broadband communications payloads, laser communications terminals, synthetic aperture radars, and optical remote sensing payloads. This sounds a lot like a mix of SpaceX and the NRO’s Starshield fleet, the Space Development Agency’s future constellation, and the proposed MILNET program.

A Long March 5B rocket lifts off from the Wenchang Space Launch Site in China’s Hainan Province on August 13, 2025, with a group of Guowang satellites. (Photo by Luo Yunfei/China News Service/VCG via Getty Images.) Credit: Luo Yunfei/China News Service/VCG via Getty Images

In testimony before a Senate committee in June, the top general in the US Space Force said it is “worrisome” that China is moving in this direction. Gen. Chance Saltzman, the Chief of Space Operations, used China’s emergence as an argument for developing space weapons, euphemistically called “counter-space capabilities.”

“The space-enabled targeting that they’ve been able to achieve from space has increased the range and accuracy of their weapon systems to the point where getting anywhere close enough [to China] in the Western Pacific to be able to achieve military objectives is in jeopardy if we can’t deny, disrupt, degrade that… capability,” Saltzman said. “That’s the most pressing challenge, and that means the Space Force needs the space control counter-space capabilities in order to deny that kill web.”

The US military’s push to migrate many wartime responsibilities to space is not without controversy. The Trump administration wants to cancel purchases of new E-7 jets designed to serve as nerve centers in the sky, where Air Force operators receive signals about what’s happening in the air, on the ground, and in the water for hundreds of miles around. Instead, much of this responsibility would be transferred to satellites.

Some retired military officials, along with some lawmakers, argue against canceling the E-7. They say there’s too little confidence in when satellites will be ready to take over. If the Air Force goes ahead with the plan to cancel the E-7, the service intends to bridge the gap by extending the life of a fleet of Cold War-era E-3 Sentry airplanes, commonly known as AWACS (Airborne Warning and Control System).

But the high ground of space offers notable benefits. First, a proliferated network of satellites has global reach, and airplanes don’t. Second, satellites could do the job on their own, with some help from artificial intelligence and edge computing. This would remove humans from the line of fire. And finally, using a large number of satellites is inherently beneficial because it means an attack on one or several satellites won’t degrade US military capabilities.

In China, it takes a village

Brig. Gen. Anthony Mastalir, commander of US Space Forces in the Indo-Pacific region, told Ars last year that US officials are watching to see how China integrates satellite networks like Guowang into military exercises.

“What I find interesting is China continues to copy the US playbook,” Mastalir said. “So as as you look at the success that the United States has had with proliferated architectures, immediately now we see China building their own proliferated architecture, not just the transport layer and the comm layer, but the sensor layer as well. You look at their their pursuit of reusability in terms of increasing their launch capacity, which is currently probably one of their shortfalls. They have plans for a quicker launch tempo.”

A Long March 6A carries a group of Guowang satellites into orbit on July 27, 2025, from the Taiyuan Satellite Launch Center in north China’s Shanxi Province. China has used four different rocket configurations to place five groups of Guowang satellites into orbit in the last month. Credit: Wang Yapeng/Xinhua via Getty Images

China hasn’t recovered or reused an orbital-class booster yet, but several Chinese companies are working on it. SpaceX, meanwhile, continues to recycle its fleet of Falcon 9 boosters while simultaneously developing a massive super-heavy-lift rocket and churning out dozens of Starlink and Starshield satellites every week.

China doesn’t have its own version of SpaceX. In China, it’s taken numerous commercial and government-backed enterprises to reach a launch cadence that, so far this year, is a little less than half that of SpaceX. But the flurry of Guowang launches in the last few weeks shows that China’s satellite and rocket factories are picking up the pace.

Mastalir said China’s actions in the South China Sea, where it has taken claim of disputed islands near Taiwan and the Philippines, could extend farther from Chinese shores with the help of space-based military capabilities.

“Their specific goals are to be able to track and target US high-value assets at the time and place of their choosing,” he said. “That has started with an A2AD, an Anti-Access Area Denial strategy, which is extended to the first island chain and now the second island chain, and eventually all the way to the west coast of California.”

“The sensor capabilities that they’ll need are multi-orbital and diverse in terms of having sensors at GEO (geosynchronous orbit) and now increasingly massive megaconstellations at LEO (low-Earth orbit),” Mastalir said. “So we’re seeing all signs point to being able to target US aircraft carriers… high-value assets in the air like tankers, AWACs. This is a strategy to keep the US from intervening, and that’s what their space architecture is designed to do.”

Photo of Stephen Clark

Stephen Clark is a space reporter at Ars Technica, covering private space companies and the world’s space agencies. Stephen writes about the nexus of technology, science, policy, and business on and off the planet.

China’s Guowang megaconstellation is more than another version of Starlink Read More »

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SpaceX reveals why the last two Starships failed as another launch draws near


“SpaceX can now proceed with Starship Flight 10 launch operations under its current license.”

SpaceX completed a six-engine static fire of the next Starship upper stage on August 1. Credit: SpaceX

SpaceX is continuing with final preparations for the 10th full-scale test flight of the company’s enormous Starship rocket after receiving launch approval Friday from the Federal Aviation Administration.

Engineers completed a final test of Starship’s propulsion system with a so-called “spin prime” test Wednesday at the launch site in South Texas. Ground crews then rolled the ship back to a nearby hangar for engine inspections, touchups to its heat shield, and a handful of other chores to ready it for liftoff.

SpaceX has announced the launch is scheduled for no earlier than next Sunday, August 24, at 6: 30 pm local time in Texas (23: 30 UTC).

Like all previous Starship launches, the huge 403-foot-tall (123-meter) rocket will take off from SpaceX’s test site in Starbase, Texas, just north of the US-Mexico border. The rocket consists of a powerful booster stage named Super Heavy, with 33 methane-fueled Raptor engines. Six Raptors power the upper stage, known simply as Starship.

With this flight, SpaceX officials hope to put several technical problems with the Starship program behind them. SpaceX is riding a streak of four disappointing Starship test flights from January through May, and and the explosion and destruction of another Starship vehicle during a ground test in June.

These setbacks followed a highly successful year for the world’s largest rocket in 2024, when SpaceX flew Starship four times and achieved new objectives on each flight. These accomplishments included the first catch of a Super Heavy booster back at the launch pad, proving the company’s novel concept for recovering and reusing the rocket’s first stage.

Starship’s record so far in 2025 is another story. The rocket’s inability to make it through an entire suborbital test flight has pushed back future program milestones, such as the challenging tasks of recovering and reusing the rocket’s upper stage, and demonstrating the ability to refuel another rocket in orbit. Those would both be firsts in the history of spaceflight.

These future tests, and more, are now expected to occur no sooner than next year. This time last year, SpaceX officials hoped to achieve them in 2025. All of these demonstrations are vital for Elon Musk to meet his promise of sending numerous Starships to build a settlement on Mars. Meanwhile, NASA is eager for SpaceX to reel off these tests as quickly as possible because the agency has selected Starship as the human-rated lunar lander for the Artemis Moon program. Once operational, Starship will also be key to building out SpaceX’s next-generation Starlink broadband network.

A good outcome on the next Starship test flight would give SpaceX footing to finally take a step toward these future demos after months of dithering over design dilemmas.

Elon Musk, SpaceX’s founder and CEO, presented an update on Starship to company employees in May. This chart shows the planned evolution from Starship Version 2 (left) to Version 3 (middle), and an even larger rocket (right) in the more distant future.

The FAA said Friday it formally closed the investigation into Starship’s most recent in-flight failure in May, when the rocket started leaking propellant after reaching space, rendering it unable to complete the test flight.

“The FAA oversaw and accepted the findings of the SpaceX-led investigation,” the federal regulator said in a statement. “The final mishap report cites the probable root cause for the loss of the Starship vehicle as a failure of a fuel component. SpaceX identified corrective actions to prevent a reoccurrence of the event.”

Diagnosing failures

SpaceX identified the most probable cause for the May failure as a faulty main fuel tank pressurization system diffuser located on the forward dome of Starship’s primary methane tank. The diffuser failed a few minutes after launch, when sensors detected a pressure drop in the main methane tank and a pressure increase in the ship’s nose cone just above the tank.

The rocket compensated for the drop in main tank pressure and completed its engine burn, but venting from the nose cone and a worsening fuel leak overwhelmed Starship’s attitude control system. Finally, detecting a major problem, Starship triggered automatic onboard commands to vent all remaining propellant into space and “passivate” itself before an unguided reentry over the Indian Ocean, prematurely ending the test flight.

Engineers recreated the diffuser failure on the ground during the investigation, and then redesigned the part to better direct pressurized gas into the main fuel tank. This will also “substantially decrease” strain on the diffuser structure, SpaceX said.

The FAA, charged with ensuring commercial rocket launches don’t endanger public safety, signed off on the investigation and gave the green light for SpaceX to fly Starship again when it is ready.

“SpaceX can now proceed with Starship Flight 10 launch operations under its current license,” the FAA said.

“The upcoming flight will continue to expand the operating envelope on the Super Heavy booster, with multiple landing burn tests planned,” SpaceX said in an update posted to its website Friday. “It will also target similar objectives as previous missions, including Starship’s first payload deployment and multiple reentry experiments geared towards returning the upper stage to the launch site for catch.”

File photo of Starship’s six Raptor engines firing on a test stand in South Texas. Credit: SpaceX

In the aftermath of the test flight in May, SpaceX hoped to fly Starship again by late June or early July. But another accident June 18, this time on the ground, delayed the program another couple of months. The Starship vehicle SpaceX assigned to the next flight, designated Ship 36, exploded on a test stand in Texas as teams filled it with cryogenic propellants for an engine test-firing.

The accident destroyed the ship and damaged the test site, prompting SpaceX to retrofit the sole active Starship launch pad to support testing of the next ship in line—Ship 37. Those tests included a brief firing of all six of the ship’s Raptor engines August 1.

After Ship 37’s final spin prime test Wednesday, workers transported the rocket back to a hangar for evaluation, and crews immediately got to work transitioning the launch pad back to its normal configuration to host a full Super Heavy/Starship stack.

SpaceX said the explosion on the test stand in June was likely caused by damage to a high-pressure nitrogen storage tank inside Starship’s payload bay section. This tank, called a composite overwrapped pressure vessel, or COPV, violently ruptured and led to the ship’s fiery demise. SpaceX said COPVs on upcoming flights will operate at lower pressures, and managers ordered additional inspections on COPVs to look for damage, more proof testing, more stringent acceptance criteria, and a hardware change to address the problem.

Try, try, try, try again

This year began with the first launch of an upgraded version of Starship, known as Version 2 or Block 2, in January. But the vehicle suffered propulsion failures and lost control before the upper stage completed its engine burn to propel the rocket on a trajectory carrying it halfway around the world to splash down in the Indian Ocean. Instead, the rocket broke apart and rained debris over the Bahamas and the Turks and Caicos Islands more than 1,500 miles downrange from Starbase.

That was followed in March by another Starship launch that had a similar result, again scattering debris near the Bahamas. In May, the ninth Starship test flight made it farther downrange and completed its engine burn before spinning out of control in space, preventing it from making a guided reentry to gather data on its heat shield.

Mastering the design of Starship’s heat shield is critical the future of the program. As it has on all of this year’s test flights, SpaceX has installed on the next Starship several different ceramic and metallic tile designs to test alternative materials to protect the vehicle during its scorching plunge back into Earth’s atmosphere. Starship successfully made it through reentry for a controlled splashdown in the sea several times last year, but sensors detected hot spots on the rocket’s stainless steel skin after some of the tiles fell off during launch and descent.

Making the Starship upper stage reusable like the Super Heavy booster will require better performance from the heat shield. The demands of flying the ship home from orbit and attempting a catch at the launch pad far outweigh the challenge of recovering a booster. Coming back from space, the ship encounters much higher temperatures than the booster sees at lower velocities.

Therefore, SpaceX’s most important goal for the 10th Starship flight will be gathering information about how well the ship’s different heat shield materials hold up during reentry. Engineers want to have this data as soon as possible to inform design decisions about the next iteration of Starship—Version 3 or Block 3—that will actually fly into orbit. So far, all Starship launches have intentionally targeted a speed just shy of orbital velocity, bringing the vehicle back through the atmosphere halfway around the world.

Other objectives on the docket for Starship Flight 10 include the deployment of spacecraft simulators mimicking the size of SpaceX’s next-generation Starlink Internet satellites. Like the heat shield data, this has been part of the flight plan for the last three Starship launches, but the rocket never made it far enough to attempt any payload deployment tests.

Thirty-three Raptor engines power the Super Heavy booster downrange from SpaceX’s launch site near Brownsville, Texas, in January. Credit: SpaceX

Engineers also plan to put the Super Heavy booster through the wringer on the next launch. Instead of coming back to Starbase for a catch at the launch pad—something SpaceX has now done three times—the massive booster stage will target a controlled splashdown in the Gulf of Mexico east of the Texas coast. This will give SpaceX room to try new things with the booster, such as controlling the rocket’s final descent with a different mix of engines to see if it could overcome a problem with one of its three primary landing engines.

SpaceX tried to experiment with new ways of landing of the Super Heavy booster on the last test flight, too. The Super Heavy exploded before reaching the ocean, likely due to a structural failure of the rocket’s fuel transfer tube, an internal pipe where methane flows from the fuel tank at the top of the rocket to the engines at the bottom of the booster. SpaceX said the booster flew a higher angle of attack during its descent in May to test the limits of the rocket’s performance. It seems engineers found the limit, and the booster won’t fly at such a high angle of attack next time.

SpaceX has just two Starship Version 2 vehicles in its inventory before moving on to the taller Version 3 configuration, which will also debut improved Raptor engines.

“Every lesson learned, through both flight and ground testing, continues to feed directly into designs for the next generation of Starship and Super Heavy,” SpaceX said. “Two flights remain with the current generation, each with test objectives designed to expand the envelope on vehicle capabilities as we iterate towards fully and rapidly reusable, reliable rockets.”

Photo of Stephen Clark

Stephen Clark is a space reporter at Ars Technica, covering private space companies and the world’s space agencies. Stephen writes about the nexus of technology, science, policy, and business on and off the planet.

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Trump orders cull of regulations governing commercial rocket launches


The head of the FAA’s commercial spaceflight division will become a political appointee.

Birds take flight at NASA’s Kennedy Space Center in Florida in this 2010 photo. Credit: NASA

President Donald Trump signed an executive order Wednesday directing government agencies to “eliminate or expedite” environmental reviews for commercial launch and reentry licenses.

The Federal Aviation Administration (FAA), part of the Department of Transportation (DOT), grants licenses for commercial launch and reentry operations. The FAA is charged with ensuring launch and reentries comply with environmental laws, comport with US national interests, and don’t endanger the public.

The drive toward deregulation will be welcome news for companies like SpaceX, led by onetime Trump ally Elon Musk; SpaceX conducts nearly all of the commercial launches and reentries licensed by the FAA.

Deregulation time

Trump ordered Transportation Secretary Sean Duffy, who also serves as the acting administrator of NASA, to “use all available authorities to eliminate or expedite… environmental reviews for… launch and reentry licenses and permits.” In the order signed by Trump, White House officials wrote that Duffy should consult with the chair of the Council on Environmental Quality and follow “applicable law” in the regulatory cull.

The executive order also includes a clause directing Duffy to reevaluate, amend, or rescind a slate of launch-safety regulations written during the first Trump administration. The FAA published the new regulations, known as Part 450, in 2020, and they went into effect in 2021, but space companies have complained they are too cumbersome and have slowed down the license approval process.

And there’s more. Trump ordered NASA, the military, and DOT to eliminate duplicative reviews for spaceport development. This is particularly pertinent at federally owned launch ranges like those at Cape Canaveral, Florida; Vandenberg Space Force Base, California; and Wallops Island, Virginia.

The Trump administration also plans to make the head of the FAA’s Office of Commercial Space Transportation a political appointee. This office oversees commercial launch and reentry licensing and was previously led by a career civil servant. Duffy will also hire an advisor on deregulation in the commercial spaceflight industry to join DOT, and the Office of Space Commerce will be elevated to a more prominent position within the Commerce Department.

“It is the policy of the United States to enhance American greatness in space by enabling a competitive launch marketplace and substantially increasing commercial space launch cadence and novel space activities by 2030,” Trump’s executive order reads. “To accomplish this, the federal government will streamline commercial license and permit approvals for United States-based operators.”

News of the executive order was reported last month by ProPublica, which wrote that the Trump administration was circulating draft language among federal agencies to slash rules to protect the environment and the public from the dangers of rocket launches. The executive order signed by Trump and released by the White House on Wednesday confirms ProPublica’s reporting.

Jared Margolis, a senior attorney for the Center for Biological Diversity, criticized the Trump administration’s move.

“This reckless order puts people and wildlife at risk from private companies launching giant rockets that often explode and wreak devastation on surrounding areas,” Margolis said in a statement. “Bending the knee to powerful corporations by allowing federal agencies to ignore bedrock environmental laws is incredibly dangerous and puts all of us in harm’s way. This is clearly not in the public interest.”

Duffy, the first person to lead NASA and another federal department at the same time, argued the order is important to sustain economic growth in the space industry.

“By slashing red tape tying up spaceport construction, streamlining launch licenses so they can occur at scale, and creating high-level space positions in government, we can unleash the next wave of innovation,” Duffy said in a statement. “At NASA, this means continuing to work with commercial space companies and improving our spaceports’ ability to launch.”

Nipping NEPA

The executive order is emblematic of the Trump administration’s broader push to curtail environmental reviews for large infrastructure projects.

The White House has already directed federal agencies to repeal regulations enforcing the National Environmental Policy Act (NEPA), a 1969 law that requires the feds prepare environmental assessments and environmental impact statements to evaluate the effects of government actions—such as licensing approvals—on the environment.

Regarding commercial spaceflight, the White House ordered the Transportation Department to create a list of activities officials there believe are not subject to NEPA and establish exclusions under NEPA for launch and reentry licenses.

Onlookers watch from nearby sand dunes as SpaceX prepares a Starship rocket for launch from Starbase, Texas. Credit: Stephen Clark/Ars Technica

The changes to the environmental review process might be the most controversial part of Trump’s new executive order. Another section of the order—the attempt to reform or rescind the so-called Part 450 launch and reentry regulations—appears to have bipartisan support in Congress.

The FAA started implementing its new Part 450 commercial launch and reentry regulations less than five years ago after writing the rules in response to another Trump executive order signed in 2018. Part 450 was intended to streamline the launch approval process by allowing companies to submit applications for a series of launches or reentries, rather than requiring a new license for each mission.

But industry officials quickly criticized the new regulations, which they said didn’t account for rapid iteration of rockets and spacecraft like SpaceX’s enormous Starship/Super Heavy launch vehicle. The FAA approved a SpaceX request in May to increase the number of approved Starship launches from five to 25 per year from the company’s base in Starship, Texas, near the US-Mexico border.

Last year, the FAA’s leadership under the Biden administration established a committee to examine the shortcomings of Part 450. The Republican and Democratic leaders of the House Science, Space, and Technology Committee submitted a joint request in February for the Government Accountability Office to conduct an independent review of the FAA’s Part 450 regulations.

“Reforming and streamlining commercial launch regulations and licensing is an area the Biden administration knew needed reform,” wrote Laura Forczyk, founder and executive director of the space consulting firm Astralytical, in a post on X. “However, little was done. Will more be done with this executive order? I hope so. This was needed years ago.”

Dave Cavossa, president of the Commercial Spaceflight Federation, applauded the Trump administration’s regulatory policy.

“This executive order will strengthen and grow the US commercial space industry by cutting red tape while maintaining a commitment to public safety, benefitting the American people and the US government that are increasingly reliant on space for our national and economic security,” Cavossa said in a statement.

Specific language in the new Trump executive order calls for the FAA to evaluate which regulations should be waived for hybrid launch or reentry vehicles that hold FAA airworthiness certificates, and which requirements should be remitted for rockets with a flight termination system, an explosive charge designed to destroy a launch vehicle if it veers off its pre-approved course after liftoff. These are similar to the topics the Biden-era FAA was looking at last year.

The new Trump administration policy also seeks to limit the authority of state officials in enforcing their own environmental rules related to the construction or operation of spaceports.

This is especially relevant after the California Coastal Commission rejected a proposal by SpaceX to double its launch cadence at Vandenberg Space Force Base, a spaceport located roughly 140 miles (225 kilometers) northwest of Los Angeles. The Space Force, which owns Vandenberg and is one of SpaceX’s primary customers, backs SpaceX’s push for more launches.

Finally, the order gives the Department of Commerce responsibility for authorizing “novel space activities” such as in-space assembly and manufacturing, asteroid and planetary mining, and missions to remove space debris from orbit.

This story was updated at 12: 30 am EDT on August 14 with statements from the Center for Biological Diversity and the Commercial Spaceflight Federation.

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Stephen Clark is a space reporter at Ars Technica, covering private space companies and the world’s space agencies. Stephen writes about the nexus of technology, science, policy, and business on and off the planet.

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Space Force officials take secrecy to new heights ahead of key rocket launch

The Vulcan rocket checks off several important boxes for the Space Force. First, it relies entirely on US-made rocket engines. The Atlas V rocket it is replacing uses Russian-built main engines, and given the chilled relations between the two powers, US officials have long desired to stop using Russian engines to power the Pentagon’s satellites into orbit. Second, ULA says the Vulcan rocket will eventually provide a heavy-lift launch capability at a lower cost than the company’s now-retired Delta IV Heavy rocket.

Third, Vulcan provides the Space Force with an alternative to SpaceX’s Falcon 9 and Falcon Heavy, which have been the only rockets in their class available to the military since the last national security mission was launched on an Atlas V rocket one year ago.

Col. Jim Horne, mission director for the USSF-106 launch, said this flight marks a “pretty historic point in our program’s history. We officially end our reliance on Russian-made main engines with this launch, and we continue to maintain our assured access to space with at least two independent rocket service companies that we can leverage to get our capabilities on orbit.”

What’s onboard?

The Space Force has only acknowledged one of the satellites aboard the USSF-106 mission, but there are more payloads cocooned inside the Vulcan rocket’s fairing.

The $250 million mission that officials are willing to talk about is named Navigation Technology Satellite-3, or NTS-3. This experimental spacecraft will test new satellite navigation technologies that may eventually find their way on next-generation GPS satellites. A key focus for engineers who designed and will operate the NTS-3 satellite is to look at ways of overcoming GPS jamming and spoofing, which can degrade satellite navigation signals used by military forces, commercial airliners, and civilian drivers.

“We’re going to be doing, we anticipate, over 100 different experiments,” said Joanna Hinks, senior research aerospace engineer at the Air Force Research Laboratory’s space vehicles directorate, which manages the NTS-3 mission. “Some of the major areas we’re looking at—we have an electronically steerable phased array antenna so that we can deliver higher power to get through interference to the location that it’s needed.”

Arlen Biersgreen, then-program manager for the NTS-3 satellite mission at the Air Force Research Laboratory, presents a one-third scale model of the NTS-3 spacecraft to an audience in 2022. Credit: US Air Force/Andrea Rael

GPS jamming is especially a problem in and near war zones. Investigators probing the crash of Azerbaijan Airlines Flight 8243 last December determined GPS jamming, likely by Russian military forces attempting to counter a Ukrainian drone strike, interfered with the aircraft’s navigation as it approached its destination in the Russian republic of Chechnya. Azerbaijani government officials blamed a Russian surface-to-air missile for damaging the aircraft, ultimately leading to a crash in nearby Kazakhstan that killed 38 people.

“We have a number of different advanced signals that we’ve designed,” Hinks said. “One of those is the Chimera anti-spoofing signal… to protect civil users from spoofing that’s affecting so many aircraft worldwide today, as well as ships.”

The NTS-3 spacecraft, developed by L3Harris and Northrop Grumman, only takes up a fraction of the Vulcan rocket’s capacity. The satellite weighs less than 3,000 pounds (about 1,250 kilograms), about a quarter of what this version of the Vulcan rocket can deliver to geosynchronous orbit.

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SpaceX launches a pair of NASA satellites to probe the origins of space weather


“This is going to really help us understand how to predict space weather in the magnetosphere.”

This artist’s illustration of the Earth’s magnetosphere shows the solar wind (left) streaming from the Sun, and then most of it being blocked by Earth’s magnetic field. The magnetic field lines seen here fold in toward Earth’s surface at the poles, creating polar cusps. Credit: NASA/Goddard Space Flight Center

Two NASA satellites rocketed into orbit from California aboard a SpaceX Falcon 9 rocket Wednesday, commencing a $170 million mission to study a phenomenon of space physics that has eluded researchers since the dawn of the Space Age.

The twin spacecraft are part of the NASA-funded TRACERS mission, which will spend at least a year measuring plasma conditions in narrow regions of Earth’s magnetic field known as polar cusps. As the name suggests, these regions are located over the poles. They play an important but poorly understood role in creating colorful auroras as plasma streaming out from the Sun interacts with the magnetic field surrounding Earth.

The same process drives geomagnetic storms capable of disrupting GPS navigation, radio communications, electrical grids, and satellite operations. These outbursts are usually triggered by solar flares or coronal mass ejections that send blobs of plasma out into the Solar System. If one of these flows happens to be aimed at Earth, we are treated with auroras but vulnerable to the storm’s harmful effects.

For example, an extreme geomagnetic storm last year degraded GPS navigation signals, resulting in more than $500 million in economic losses in the agriculture sector as farms temporarily suspended spring planting. In 2022, a period of elevated solar activity contributed to the loss of 40 SpaceX Starlink satellites.

“Understanding our Sun and the space weather it produces is more important to us here on Earth, I think, than most realize,” said Joe Westlake, director of NASA’s heliophysics division.

NASA’s two TRACERS satellites launched Wednesday aboard a SpaceX Falcon 9 rocket from Vandenberg Space Force Base, California. Credit: SpaceX

The launch of TRACERS was delayed 24 hours after a regional power outage disrupted air traffic control over the Pacific Ocean near the Falcon 9 launch site on California’s Central Coast, according to the Federal Aviation Administration. SpaceX called off the countdown Tuesday less than a minute before liftoff, then rescheduled the flight for Wednesday.

TRACERS, short for Tandem Reconnection and Cusp Electrodynamics Reconnaissance Satellites, will study a process known as magnetic reconnection. As particles in the solar wind head out into the Solar System at up to 1 million mph, they bring along pieces of the Sun’s magnetic field. When the solar wind reaches our neighborhood, it begins interacting with Earth’s magnetic field.

The high-energy collision breaks and reconnects magnetic field lines, flinging solar wind particles across Earth’s magnetosphere at speeds that can approach the speed of light. Earth’s field draws some of these particles into the polar cusps, down toward the upper atmosphere. This is what creates dazzling auroral light shows and potentially damaging geomagnetic storms.

Over our heads

But scientists still aren’t sure how it all works, despite the fact that it’s happening right over our heads, within the reach of countless satellites in low-Earth orbit. But a single spacecraft won’t do the job. Scientists need at least two spacecraft, each positioned in bespoke polar orbits and specially instrumented to measure magnetic fields, electric fields, electrons, and ions.

That’s because magnetic reconnection is a dynamic process, and a single satellite would provide just a snapshot of conditions over the polar cusps every 90 minutes. By the time the satellite comes back around on another orbit, conditions will have changed, but scientists wouldn’t know how or why, according to David Miles, principal investigator for the TRACERS mission at the University of Iowa.

“You can’t tell, is that because the system itself is changing?” Miles said. “Is that because this magnetic reconnection, the coupling process, is moving around? Is it turning on and off, and if it’s turning on and off, how quickly can it do it? Those are fundamental things that we need to understand… how the solar wind arriving at the Earth does or doesn’t transfer energy to the Earth system, which has this downstream effect of space weather.”

This is why the tandem part of the TRACERS name is important. The novel part of this mission is it features two identical spacecraft, each about the size of a washing machine flying at an altitude of 367 miles (590 kilometers). Over the course of the next few weeks, the TRACERS satellites will drift into a formation with one trailing the other by about two minutes as they zip around the world at nearly five miles per second. This positioning will allow the satellites to sample the polar cusps one right after the other, instead of forcing scientists to wait another 90 minutes for a data refresh.

With TRACERS, scientists hope to pick apart smaller, fast-moving changes with each satellite pass. Within a year, TRACERS should collect 3,000 measurements of magnetic reconnections, a sample size large enough to start identifying why some space weather events evolve differently than others.

“Not only will it get a global picture of reconnection in the magnetosphere, but it’s also going to be able to statistically study how reconnection depends on the state of the solar wind,” said John Dorelli, TRACERS mission scientist at NASA’s Goddard Space Flight Center. “This is going to really help us understand how to predict space weather in the magnetosphere.”

One of the two TRACERS satellites undergoes launch preparations at Millennium Space Systems, the spacecraft’s manufacturer. Credit: Millennium Space Systems

“If we can understand these various different situations, whether it happens suddenly if you have one particular kind of event, or it happens in lots of different places, then we have a better way to model that and say, ‘Ah, here’s the likelihood of seeing a certain kind of effect that would affect humans,'” said Craig Kletzing, the principal investigator who led the TRACERS science team until his death in 2023.

There is broader knowledge to be gained with a mission like TRACERS. Magnetic reconnection is ubiquitous throughout the Universe, and the same physical processes produce solar flares and coronal mass ejections from the Sun.

Hitchhiking to orbit

Several other satellites shared the ride to space with TRACERS on Wednesday.

These secondary payloads included a NASA-sponsored mission named PExT, a small technology demonstration satellite carrying an experimental communications package capable of connecting with three different networks: NASA’s government-owned Tracking and Data Relay Satellites (TDRS) and commercial satellite networks owned by SES and Viasat.

What’s unique about the Polylingual Experimental Terminal, or PExT, is its ability to roam across multiple satellite relay networks. The International Space Station and other satellites in low-Earth orbit currently connect to controllers on the ground through NASA’s TDRS satellites. But NASA will retire its TDRS satellites in the 2030s and begin purchasing data relay services using commercial satellite networks.

The space agency expects to have multiple data relay providers, so radios on future NASA satellites must be flexible enough to switch between networks mid-mission. PExT is a pathfinder for these future missions.

Another NASA-funded tech demo named Athena EPIC was also aboard the Falcon 9 rocket. Led by NASA’s Langley Research Center, this mission uses a scalable satellite platform developed by a company named NovaWurks, using building blocks to piece together everything a spacecraft needs to operate in space.

Athena EPIC hosts a single science instrument to measure how much energy Earth radiates into space, an important data point for climate research. But the mission’s real goal is to showcase how an adaptable satellite design, such as this one using NovaWurks’ building block approach, might be useful for future NASA missions.

A handful of other payloads rounded out the payload list for Wednesday’s launch. They included REAL, a NASA-funded CubeSat project to investigate the Van Allen radiation belts and space weather, and LIDE, an experimental 5G communications satellite backed by the European Space Agency. Five commercial spacecraft from the Australian company Skykraft also launched to join a constellation of small satellites to provide tracking and voice communications between air traffic controllers and aircraft over remote parts of the world.

Photo of Stephen Clark

Stephen Clark is a space reporter at Ars Technica, covering private space companies and the world’s space agencies. Stephen writes about the nexus of technology, science, policy, and business on and off the planet.

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Rocket Report: SpaceX to make its own propellant; China’s largest launch pad


United Launch Alliance begins stacking its third Vulcan rocket for the second time.

Visitors walk by models of a Long March 10 rocket, lunar lander, and crew spacecraft during an exhibition on February 24, 2023 in Beijing, China. Credit: Hou Yu/China News Service/VCG via Getty Images

Welcome to Edition 8.02 of the Rocket Report! It’s worth taking a moment to recognize an important anniversary in the history of human spaceflight next week. Fifty years ago, on July 15, 1975, NASA launched a three-man crew on an Apollo spacecraft from Florida and two Russian cosmonauts took off from Kazakhstan, on course to link up in low-Earth orbit two days later. This was the first joint US-Russian human spaceflight mission, laying the foundation for a strained but enduring partnership on the International Space Station. Operations on the ISS are due to wind down in 2030, and the two nations have no serious prospects to continue any partnership in space after decommissioning the station.

As always, we welcome reader submissions. If you don’t want to miss an issue, please subscribe using the box below (the form will not appear on AMP-enabled versions of the site). Each report will include information on small-, medium-, and heavy-lift rockets, as well as a quick look ahead at the next three launches on the calendar.

Sizing up Europe’s launch challengers. The European Space Agency has selected five launch startups to become eligible for up to 169 million euros ($198 million) in funding to develop alternatives to Arianespace, the continent’s incumbent launch service provider, Ars reports. The five small launch companies ESA selected are Isar Aerospace, MaiaSpace, Rocket Factory Augsburg, PLD Space, and Orbex. Only one of these companies, Isar Aerospace, has attempted to launch a rocket into orbit. Isar’s Spectrum rocket failed moments after liftoff from Norway on a test flight in March. None of these companies is guaranteed an ESA contract or funding. Over the next several months, ESA and the five launch companies will negotiate with European governments for funding leading up to ESA’s ministerial council meeting in November, when ESA member states will set the agency’s budget for at least the next two years. Only then will ESA be ready to sign binding agreements.

Let’s rank ’em … Ars Technica’s space reporters ranked the five selectees for the European Launcher Challenge in order from most likely to least likely to reach orbit. We put Munich-based Isar Aerospace, the most well-funded of the group, at the top of the list after attempting its first orbital launch earlier this year. Paris-based MaiaSpace, backed by ArianeGroup, comes in second, with plans for a partially reusable rocket. Rocket Factory Augsburg, another Germany company, is in third place after getting close to a launch attempt last year before its first rocket blew up on a test stand. Spanish startup PLD Space is fourth, and Britain’s Orbex rounds out the list. (submitted by EllPeaTea)

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Japan’s Interstellar Technologies rakes in more cash. Interstellar Technologies raised 8.9 billion yen ($61.8 million) to boost development of its Zero rocket and research and development of satellite systems, Space News reports. The money comes from Japanese financial institutions, venture capital funds, and debt financing. Interstellar previously received funding through agreements with the Japanese government and Toyota, which Interstellar says will add expertise to scale manufacturing of the Zero rocket for “high-frequency, cost-effective launches.” The methane-fueled Zero rocket is designed to deploy a payload of up to 1 metric ton (2,200 pounds) into low-Earth orbit. The unfortunate news from Interstellar’s fundraising announcement is that the company has pushed back the debut flight of the Zero rocket until 2027.

Straight up … Interstellar has aspirations beyond launch vehicles. The company is also developing a satellite communications business, and some of the money raised in the latest investment round will go toward this segment of the company. Interstellar is open about comparing its ambition to that of SpaceX. “On the satellite side, Interstellar is developing communications satellites that benefit from the company’s own launch capabilities,” the company said in a statement. “Backed by Japan’s Ministry of Internal Affairs and Communications and JAXA’s Space Strategy Fund, the company is building a vertically integrated model, similar to SpaceX’s approach with Starlink.”

Korean startup completes second-stage qual testing. South Korean launch services company Innospace says it has taken another step toward the inaugural launch of its Hanbit-Nano rocket by the year’s end with the qualification of the second stage, Aviation Week & Space Technology reports. The second stage uses an in-house-developed 34-kilonewton (7,643-pound-thrust) liquid methane engine. Innospace says the engine achieved a combustion time of 300 seconds, maintaining stability of the fuel and oxidizer supply system, structural integrity, and the launch vehicle integrated control system.

A true micro-launcher … Innospace’s rocket is modest in size and capacity, even among its cohorts in the small launch market. The Hanbit-Nano rocket is designed to launch approximately 200 pounds (90 kilograms) of payload into Sun-synchronous orbit. “With the success of this second stage engine certification test, we have completed the development of the upper stage of the Hanbit-Nano launch vehicle,” said Kim Soo-jong, CEO of Innospace. “This is a very symbolic and meaningful technological achievement that demonstrates the technological prowess and test operation capabilities that Innospace has accumulated over a long period of time, while also showing that we have entered the final stage for commercial launch. Currently, all executives and staff are doing their best to successfully complete the first stage certification test, which is the final gateway for launch, and we will make every effort to prepare for a smooth commercial launch in the second half of the year.”

Two companies forge unlikely alliance in Dubai. Two German entrepreneurs have joined forces with a team of Russian expats steeped in space history to design a rocket using computational AI models, Payload reports. The “strategic partnership” is between LEAP 71, an AI-enabled design startup, and Aspire Space, a company founded by the son of a Soviet engineer who was in charge of launching Zenit rockets from the Baikonur Cosmodrome in Kazakhstan in the 1980s. The companies will base their operations in Dubai. The unlikely pairing aims to develop a new large reusable launch vehicle capable of delivering up to 15 metric tons to low-Earth orbit. Aspire Space is a particularly interesting company if you’re a space history enthusiast. Apart from the connections of Aspire’s founder to Soviet space history, Aspire’s chief technology officer, Sergey Sopov, started his career at Baikonur working on the Energia heavy-lift rocket and Buran space shuttle, before becoming an executive at Sea Launch later in his career.

Trust the computer … It’s easy to be skeptical about this project, but it has attracted an interesting group of people. LEAP 71 has just two employees—its two German co-founders—but boasts lofty ambitions and calls itself a “pioneer in AI-driven engineering.” As part of the agreement with Aspire Space, LEAP 71 will use a proprietary software program called Noyron to design the entire propulsion stack for Aspire’s rockets. The company says its AI-enabled design approach for Aspire’s 450,000-pound-thrust engine will cut in half the time it took other rocket companies to begin test-firing a new engine of similar size. Rudenko forecasts Aspire’s entire project, including a launcher, reusable spacecraft, and ground infrastructure to support it all, will cost more than $1 billion. So far, the project is self-funded, Rudenko told Payload. (submitted by Lin Kayser)

Russia launches ISS resupply freighter. A Russian Progress supply ship launched July 3 from the Baikonur Cosmodrome in Kazakhstan atop a Soyuz-2.1a rocket, NASASpaceflight reports. Packed with 5,787 pounds (2,625 kilograms) of cargo and fuel, the Progress MS-31 spacecraft glided to an automated docking at the International Space Station two days later. The Russian cosmonauts living aboard the ISS will unpack the supplies carried inside the Progress craft’s pressurized compartment. This was the eighth orbital launch of the year by a Russian rocket, continuing a downward trend in launch activity for the Russian space program in recent years.

Celebrating a golden anniversary … The Soyuz rocket that launched Progress MS-31 was painted an unusual blue and white scheme, as it was originally intended for a commercial launch that was likely canceled after Russia’s invasion of Ukraine. It also sported a logo commemorating the 50th anniversary of the Apollo-Soyuz mission in July 1975.

Chinese rocket moves closer to first launch. Chinese commercial launch firm Orienspace is aiming for a late 2025 debut of its Gravity-2 rocket following a recent first-stage engine hot fire test, Space News reports. The “three-in-one” hot fire test verified the performance of the Gravity-2 rocket’s first stage engine, servo mechanisms, and valves that regulate the flow of propellants into the engine, according to a press release from Orienspace. The Gravity-2 rocket’s recoverable and reusable first stage will be powered by nine of these kerosene-fueled engines. The recent hot fire test “lays a solid foundation” for future tests leading up to the Gravity-2’s inaugural flight.

Extra medium … Orienspace’s first rocket, the solid-fueled Gravity-1, completed its first successful flight last year to place multiple small satellites into orbit. Gravity-2 is a much larger vehicle, standing 230 feet (70 meters) tall, the same height as SpaceX’s Falcon 9 rocket. Orienspace’s new rocket will fly in a core-only configuration or with the assistance of two solid rocket boosters. An infographic released by Orienspace in conjunction with the recent engine hot fire test indicates the Gravity-2 rocket will be capable of hauling up to 21.5 metric tons (47,400 pounds) of cargo into low-Earth orbit, placing its performance near the upper limit of medium-lift launchers.

Senator calls out Texas for trying to steal space shuttle. A political effort to remove space shuttle Discovery from the Smithsonian and place it on display in Texas encountered some pushback on Thursday, as a US senator questioned the expense of carrying out what he described as a theft, Ars reports. “This is not a transfer. It’s a heist,” said Sen. Dick Durbin (D-Ill.) during a budget markup hearing before the Senate Appropriations Committee. “A heist by Texas because they lost a competition 12 years ago.” In April, Republican Sens. John Cornyn and Ted Cruz, both representing Texas, introduced the “Bring the Space Shuttle Home Act” that called for Discovery to be relocated from the National Air and Space Museum’s Steven F. Udvar-Hazy Center in northern Virginia and displayed at Space Center Houston. They then inserted an $85 million provision for the shuttle relocation into the Senate version of the “One Big Beautiful Bill,” which, to comply with Senate rules, was more vaguely worded but was meant to achieve the same goal. That bill was enacted on July 4, when President Donald Trump signed it into law.

Dollar signs As ridiculous as it is to imagine spending $85 million on moving a space shuttle from one museum to another, it’ll actually cost a lot more to do it safely. Citing research by NASA and the Smithsonian, Durbin said that the total was closer to $305 million and that did not include the estimated $178 million needed to build a facility to house and display Discovery once in Houston. Furthermore, it was unclear if Congress even has the right to remove an artifact, let alone a space shuttle, from the Smithsonian’s collection. The Washington, DC, institution, which serves as a trust instrumentality of the US, maintains that it owns Discovery. The paperwork signed by NASA in 2012 transferred “all rights, interest, title, and ownership” for the spacecraft to the Smithsonian. “This will be the first time ever in the history of the Smithsonian someone has taken one of their displays and forcibly taken possession of it. What are we doing here? They don’t have the right in Texas to claim this,” said Durbin.

Starbase keeps getting bigger. Cameron County, Texas, has given SpaceX the green light to build an air separator facility, which will be located less than 300 feet from the region’s sand dunes, frustrating locals concerned about the impact on vegetation and wildlife, the Texas Tribune reports. The commissioners voted 3–1 to give Elon Musk’s rocket company a beachfront construction certificate and dune protection permit, allowing the company to build a facility to produce gases needed for Starship launches. The factory will separate air into nitrogen and oxygen. SpaceX uses liquid oxygen as a propellant and liquid nitrogen for testing and operations.

Saving the roads … By having the facility on site, SpaceX hopes to make the delivery of those gases more efficient by eliminating the need to have dozens of trucks deliver them from Brownsville. The company says they need more than 200 trucks of liquid nitrogen and oxygen delivered for each launch, a SpaceX engineer told the county during a meeting last week. With their application, SpaceX submitted a plan to mitigate expected negative effects on 865 square feet of dune vegetation and 20 cubic yards of dunes, as well as compensate for expected permanent impacts to 7,735 square feet of dune vegetation and 465 cubic yards of dunes. While the project will be built on property owned by SpaceX, the county holds the authority to manage the construction that affects Boca Chica’s dunes.

ULA is stacking its third Vulcan rocket. A little more than a week after its most recent Atlas V rocket launch, United Launch Alliance rolled a Vulcan booster to the Vertical Integration Facility at Cape Canaveral Space Force Station in Florida on July 2 to begin stacking its first post-certification Vulcan rocket, Spaceflight Now reports. The operation, referred to by ULA as Launch Vehicle on Stand (LVOS), is the first major milestone toward the launch of the third Vulcan rocket. The upcoming launch will be the first operational flight of ULA’s new rocket with a pair of US military payloads, following two certification flights in 2024.

For the second time … This is the second time that this particular Vulcan booster was brought to Space Launch Complex 41 in anticipation of a launch campaign. It was previously readied in late October of last year in support of the USSF-106 mission, the Space Force’s designation for the first national security launch to use the Vulcan rocket. However, plans changed as the process of certifying Vulcan to fly government payloads took longer than expected, and ULA pivoted to launch two Atlas V rockets on commercial missions from the same pad before switching back to Vulcan launch preps.

Progress report on China’s Moon rocket. China’s self-imposed deadline of landing astronauts on the Moon by 2030 is now just five years away, and we’re starting to see some tangible progress. Construction of the launch pad for the Long March 10 rocket, the massive vehicle China will use to launch its first crews toward the Moon, is well along at the Wenchang Space Launch Site on Hainan Island. An image shared on the Chinese social media platform Weibo, and then reposted on X, shows the Long March 10’s launch tower near its final height. A mobile launch platform presumably for the Long March 10 is under construction nearby.

Super heavy … The Long March 10 will be China’s most powerful rocket to date, with the ability to dispatch 27 metric tons of payload toward the Moon, a number comparable to NASA’s Space Launch System. Designed for partial reusability, the Long March 10 will use an all-liquid propulsion system and stand more than 92 meters (300 feet) tall. The rocket will launch Chinese astronauts inside the nation’s next-generation Mengzhou crew capsule, along with a lunar lander to transport crew members from lunar orbit to the surface of the Moon using an architecture similar to NASA’s Apollo program.

Next three launches

July 11: Electron | JAKE 4 | Wallops Flight Facility, Virginia | 23: 45 UTC

July 13: Falcon 9 | Dror 1 | Cape Canaveral Space Force Station, Florida | 04: 31 UTC

July 14: Falcon 9 | Starlink 15-2 | Vandenberg Space Force Base, California | 02: 27 UTC

Photo of Stephen Clark

Stephen Clark is a space reporter at Ars Technica, covering private space companies and the world’s space agencies. Stephen writes about the nexus of technology, science, policy, and business on and off the planet.

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