Commercial space

rocket-report:-spacex’s-record-year;-firefly’s-alpha-rocket-falls-short

Rocket Report: SpaceX’s record year; Firefly’s Alpha rocket falls short

china, Commercial space, falcon heavy, firefly, india, launch, Science, Space, spacex, starlink / /

Ending big —

Living downrange from one of China’s launch sites sure doesn’t seem safe.

–

Firefly Aerospace's fourth Alpha rocket lifted off December 22 from Vandenberg Space Force Base, California.

Enlarge / Firefly Aerospace’s fourth Alpha rocket lifted off December 22 from Vandenberg Space Force Base, California.

Welcome to Edition 6.25 of the Rocket Report! We hope all our readers had a peaceful holiday break. While many of us were enjoying time off work, launch companies like SpaceX kept up the pace until the final days of 2023. Last year saw a record level of global launch activity, with 223 orbital launch attempts and 212 rockets successfully reaching orbit. Nearly half of these missions were by SpaceX.

As always, we welcome reader submissions, and if you don’t want to miss an issue, please subscribe using the box below (the form will not appear on AMP-enabled versions of the site). Each report will include information on small-, medium-, and heavy-lift rockets, as well as a quick look ahead at the next three launches on the calendar.

Firefly’s fourth launch puts payload in wrong orbit. The fourth flight of Firefly Aerospace’s Alpha rocket on December 22 placed a small Lockheed Martin technology demonstration satellite into a lower-than-planned orbit after lifting off from Vandenberg Space Force Base, California. US military tracking data indicated the Alpha rocket released its payload into an elliptical orbit ranging between 215 and 523 kilometers in altitude, not the mission’s intended circular target orbit. Firefly later confirmed the Alpha rocket’s second stage, which was supposed to reignite about 50 minutes after liftoff, did not deliver Lockheed Martin’s satellite into the proper orbit. This satellite, nicknamed Tantrum, was designed to test Lockheed Martin’s new wideband Electronically Steerable Antenna technology to demonstrate faster on-orbit sensor calibration to deliver rapid capabilities to US military forces.

Throwing a tantrum? … This was the third time in four flights that Firefly’s commercial Alpha rocket, designed to loft payloads up to a metric ton in mass, has not reached its orbital target. The first test flight in 2021 suffered an engine failure on the first stage before losing control shortly after liftoff. The second Alpha launch in 2022 deployed its satellites into a lower-than-planned orbit, leaving them unable to complete their missions. In September, Firefly launched a small US military satellite on a responsive launch demonstration. Firefly and the US Space Force declared that mission fully successful. Atmospheric drag will likely pull Lockheed Martin’s payload back into Earth’s atmosphere for a destructive reentry in a matter of weeks. The good news is ground teams are in contact with the satellite, so there could be a chance to complete at least some of the mission’s objectives. (submitted by Ken the Bin)

Australian startup nears first launch. The first locally made rocket to be launched into space from Australian soil is scheduled for liftoff from a commercial facility in Queensland early next year, the Australian Broadcasting Corporation reports. A company named Gilmour Space says it hopes to launch its first orbital-class Eris rocket in March, pending final approval from Australian regulatory authorities. This would be the first Australian-built orbital rocket, although a US-made rocket launched Australia’s first satellite from a military base in South Australia in 1967. The UK’s Black Arrow rocket also launched a satellite from the same remote Australian military base in 1971.

Getting to know Eris … The three-stage Eris rocket stands 25 meters (82 feet) tall with the ability to deliver up to 300 kilograms (660 pounds) of payload into low-Earth orbit, according to Gilmour Space. The company says the Eris rocket will be powered by Gilmour’s “new and proprietary hybrid rocket engine.” These kinds of propulsion systems use a solid fuel and a liquid oxidizer. We’ll be watching to see if Gilmour shares more tangible news about the progress toward the first Eris launch in March. In late 2022, the company targeted April 2023 for the first Eris flight, so this program has a history of delays. (submitted by Marzipan and Onychomys)

The easiest way to keep up with Eric Berger’s space reporting is to sign up for his newsletter, we’ll collect his stories in your inbox.

A commander’s lament on the loss of a historic SpaceX booster. The Falcon 9 rocket that launched NASA astronauts Doug Hurley and Bob Behnken on SpaceX’s first crew mission in 2020 launched and landed for the 19th and final time just before Christmas, then tipped over on its recovery ship during the trip back to Cape Canaveral, Florida, Ars reports. This particular booster, known by the tail number B1058, was special among SpaceX’s fleet of reusable rockets. It was the fleet leader, having tallied 19 missions over the course of more than three-and-a-half years. More importantly, it was the rocket that thundered into space on May 30, 2020, on a flight that made history.

A museum piece? … The lower third of the booster was still on the deck of SpaceX’s recovery ship as it sailed into Port Canaveral on December 26. This portion of the rocket contains the nine Merlin engines and landing legs, some of which appeared mangled after the booster tipped over in high winds and waves. Hurley, who commanded SpaceX’s Crew Dragon spacecraft on the booster’s historic first flight in 2020, said he hopes to see the remaining parts of the rocket in a museum. “Hopefully they can do something because this is a little bit of an inauspicious way to end its flying career, with half of it down at the bottom of the Atlantic Ocean,” said Hurley.

SpaceX opens 2024 campaign with a new kind of Starlink satellite. SpaceX has launched the first six Starlink satellites that will provide cellular transmissions for customers of T-Mobile and other carriers, Ars reports. A Falcon 9 rocket launched from California on January 2 carried 21 Starlink satellites overall, including the first six Starlinks with Direct to Cell capabilities. SpaceX says these satellites, and thousands of others to follow, will “enable mobile network operators around the world to provide seamless global access to texting, calling, and browsing wherever you may be on land, lakes, or coastal waters without changing hardware or firmware.” T-Mobile said that field testing of Starlink satellites with the T-Mobile network will begin soon. “The enhanced Starlink satellites have an advanced modem that acts as a cellphone tower in space, eliminating dead zones with network integration similar to a standard roaming partner,” SpaceX said.

Two of 144 … SpaceX followed this launch with another Falcon 9 flight from Florida on January 3 carrying a Swedish telecommunications satellite. These were the company’s first two missions of 2024, a year when SpaceX officials aim to launch up to 144 rockets, an average of 12 per month, exceeding the 98 rockets it launched in 2023. A big focus of SpaceX’s 2024 launch manifest will be delivering these Starlink Direct to Cell satellites into orbit. (submitted by Ken the Bin)

Chinese booster lands near homes. China added a new pair of satellites to its Beidou positioning and navigation system on December 25, but spent stages from the launch landed within inhabited areas, Space News reports. Meanwhile, a pair of the side boosters from the Long March 3B rocket used for the launch appeared to fall to the ground near inhabited areas in Guangxi region, downrange of the Xichang spaceport in Sichuan province, according to apparent bystander footage on Chinese social media. One video shows a booster falling within a forested area and exploding, while another shows a falling booster and later, wreckage next to a home.

Life downrange … Chinese government authorities reportedly issue warnings and evacuation notices for citizens living in regions where spent rocket boosters are likely to fall after launch, but these videos clearly show people are still close by as the rockets fall from the sky. We’ve seen this kind of imagery before, including views of a rocket that crashed into a rural building in 2019. What’s more, the rockets return to Earth with leftover toxic propellants—hydrazine and nitrogen tetroxide—that could be deadly to breathe or touch. Clouds of brownish-orange gas are visible around the rocket wreckage, an indication of the presence of nitrogen tetroxide. China built its three Cold War-era spaceports in interior regions to protect them from possible military attacks, while its newest launch site is at a coastal location on Hainan Island, allowing rockets launched there to drop boosters into the sea. (submitted by Ken the Bin and EllPeaTea)

Launch date set for next H3 test flight. The second flight of Japan’s new flagship H3 rocket is scheduled for February 14 (US time; February 15 in Japan), the Japan Aerospace Exploration Agency announced on December 28. This will come nearly one year after the first H3 test flight failed to reach orbit last March when the rocket’s second stage failed to ignite a few minutes after liftoff. This failure destroyed a pricey Japanese Earth observation satellite and dealt a setback to Japan’s rocket program. The H3 is designed to be cheaper and more capable than the H-IIA and H-IIB rockets it will replace. Eventually, the H3 will launch Japan’s scientific research probes, spy satellites, and commercial payloads.

Fixes since the first flight … Engineers narrowed the likely cause for the first H3 launch failure to an electrical issue, although Japanese officials have not provided an update on the investigation for several months. In August, Japan’s space agency said investigators had narrowed the cause of the H3’s second-stage malfunction to three possible failure scenarios. Nevertheless, officials are apparently satisfied the H3 is ready to fly again. But this time, there won’t be an expensive satellite aboard. A dummy payload will fly inside the H3 rocket’s nose cone, along with two relatively low-cost small satellites hitching a piggyback ride to orbit. (submitted by Ken the Bin and EllPeaTea)

India’s PSLV launches first space mission of 2024. The first orbital launch of the new year, as measured in the globally recognized Coordinated Universal Time, or UTC, was the flight of an Indian Polar Satellite Launch Vehicle (PSLV) on January 1 (December 31 in the United States). This launch deployed an X-ray astronomy satellite named XPoSat, which will measure X-ray emissions from black holes, neutron stars, active galactic nuclei, and pulsars. This is India’s first X-ray astronomy satellite, and its launch is another sign of India’s ascendence among the world’s space powers. India has some of the world’s most reliable launch vehicles, is developing a human-rated capsule to carry astronauts into orbit, and landed its first robotic mission on the Moon last year.

Going lower … After releasing the XPoSat payload, the PSLV’s fourth stage lowered its orbit to begin an extended mission hosting 10 scientific and technology demonstration experiments. These payloads will test new radiation shielding technologies, green propulsion, and fuel cells in orbit, according to the Indian Space Research Organization. On missions with excess payload capacity, India has started offering researchers and commercial companies the opportunity to fly experiments on the PSLV fourth stage, which has its own solar power source to essentially turn itself from a rocket into a satellite platform. (submitted by EllPeaTea and Ken the Bin)

Mixed crews will continue flying to the International Space Station. NASA and the Russian space agency, Roscosmos, will extend an agreement on flying each other’s crew members to the International Space Station through 2025, Interfax reports. This means SpaceX’s Crew Dragon spacecraft and Boeing’s Starliner capsule, once operational, will continue transporting Russian cosmonauts to and from the space station, as several recent SpaceX crew missions have done. In exchange, Russia will continue flying US astronauts on Soyuz missions.

There’s a good reason for this… Despite poor relations on Earth, the US and Russian governments continue to be partners on the ISS. While NASA no longer has to pay for seats on Soyuz spacecraft, the US space agency still wants to fly its astronauts on Soyuz to protect against the potential for a failure or lengthy delay with a SpaceX or Boeing crew mission. Such an event could lead to a situation where the space station has no US astronauts aboard. Likewise, Roscosmos benefits from this arrangement to ensure there’s always a Russian on the space station, even in the event of a problem with Soyuz. (submitted by Ken the Bin)

SpaceX sets new records to close out 2023. SpaceX launched two rockets, three hours apart, to wrap up a record-setting 2023 launch campaign, Ars reports. On December 28, SpaceX launched a Falcon Heavy rocket from NASA’s Kennedy Space Center in Florida with the US military’s super-secret X-37B spaceplane. Less than three hours later, a Falcon 9 rocket took off a few miles to the south with another batch of Starlink Internet satellites. These were SpaceX’s final launches of 2023. SpaceX ended the year with 98 flights, including 91 Falcon 9s, five Falcon Heavy rockets, and two test launches of the giant new Super Heavy-Starship rocket. These flights were spread across four launch pads in Florida, California, and Texas. It was also the shortest turnaround between two SpaceX flights in the company’s history, and set a modern-era record at Cape Canaveral, Florida, with the shortest span between two orbital-class launches there since 1966.

Where’s the X-37B?… The military’s reusable X-37B spaceplane that launched on the Falcon Heavy rocket apparently headed into an unusually high orbit, much higher than the spaceplane program’s previous six flights. But the military kept the exact orbit a secret, and amateur skywatchers will be closely watching for signs of the spaceplane passing overhead in hopes of estimating its apogee, perigee, and inclination. What the spaceplane is doing is also largely a mystery. The X-37B resembles a miniature version of NASA’s retired space shuttle orbiter, with wings, deployable landing gear, and black thermal protection tiles to shield its belly from the scorching heat of reentry.

Elon Musk says SpaceX needs to built a lot of Starships. Even with reusability, SpaceX will need to build Starships as often as Boeing builds 737 jetliners in order to realize Elon Musk’s ambition for a Mars settlement, Ars reports. “To achieve Mars colonization in roughly three decades, we need ship production to be 100/year, but ideally rising to 300/year,” Musk wrote on his social media platform X. SpaceX still aims to make the Starship and its Super Heavy booster rapidly reusable. The crux is that the ship, the part that would travel into orbit, and eventually to the Moon or Mars, won’t be reused as often as the booster. These ships will come in a number of different configurations, including crew and cargo transports, refueling ships, fuel depots, and satellite deployers.

Laws of physics… The first stage of the giant launch vehicle, named Super Heavy, is designed to return to SpaceX’s launch sites about six minutes after liftoff, similar to the way SpaceX recovers its Falcon boosters today. Theoretically, Musk wrote, the booster could be ready for another flight in an hour. With the Starship itself, the laws of physics and the realities of geography come into play. As an object flies in low-Earth orbit, the Earth rotates underneath it. This means that a satellite, or Starship, will find itself offset some 22.5 degrees in longitude from its launch site after a single 90-minute orbit around the planet. It could take several hours, or up to a day, for a Starship in low-Earth orbit to line up with one of the recovery sites. “The ship needs to complete at least one orbit, but often several to have the ground track line back up with the launch site, so reuse may only be daily,” Musk wrote. “This means that ship production needs to be roughly an order of magnitude higher than booster production.”

Next three launches

January 5: Kuaizhou 1A | Unknown Payload | Jiuquan Satellite Launch Center, China | 11: 20 UTC

January 7:  Falcon 9 | Starlink 6-35 | Cape Canaveral Space Force Station, Florida | 21: 00 UTC

January 8: Falcon 9 | Starlink 7-10 | Vandenberg Space Force Base, California | 05: 00 UTC

Rocket Report: SpaceX’s record year; Firefly’s Alpha rocket falls short Read More »

a-commander’s-lament-on-the-loss-of-a-historic-spacex-rocket

A commander’s lament on the loss of a historic SpaceX rocket

Commercial space, falcon 9, launch, Science, Space, Space X, spacex / /

Museum piece —

This rocket restored NASA crew launches to US soil, then launched 18 more times.

–

One of the most historic rockets in SpaceX's fleet toppled over Christmas Day on the return trip to Cape Canaveral, Florida, following its previous mission.

Enlarge / One of the most historic rockets in SpaceX’s fleet toppled over Christmas Day on the return trip to Cape Canaveral, Florida, following its previous mission.

The Falcon 9 rocket that launched NASA astronauts Doug Hurley and Bob Behnken on SpaceX’s first crew mission in 2020 launched and landed for the 19th and final time just before Christmas, then tipped over on its recovery ship during the trip back to Cape Canaveral, Florida.

This particular booster, known by the tail number B1058, was special among SpaceX’s fleet of reusable rockets. It was the fleet leader, having tallied 19 missions over the course of more than three-and-a-half years. More importantly, it was the rocket that thundered into space on May 30, 2020, on a flight that made history on several counts.

It was the first time a commercial rocket and spacecraft launched people into orbit, and ended a nine-year gap in America’s ability to send astronauts into orbit from US soil, following the retirement of the space shuttle. This mission, known as Demo-2 and launched by SpaceX under contract with NASA, ended US reliance on Russian rockets to send crews to the International Space Station.

SpaceX recovered the booster on one of its offshore landing platforms after the historic launch in May 2020, while the Falcon 9’s upper stage fired into orbit with the Crew Dragon spacecraft containing Hurley and Behnken. Then, the rocket went into SpaceX’s fleet rotation to launch 18 more times, primarily on missions to deploy Starlink Internet satellites.

Hurley, who commanded the Crew Dragon spacecraft on the Demo-2 mission, kept up with the booster’s exploits well after his return to Earth. He regularly exchanged text messages with Behnken and Kiko Dontchev, SpaceX’s vice president of launch, as the rocket just kept flying.

“For Bob and I, that particular booster was always pretty special for a lot of reasons,” said Hurley, a veteran Marine Corps fighter pilot who retired from NASA’s astronaut corps in 2021. He now works at Northrop Grumman.

An inauspicious ending

Hurley told Ars he would like to see the booster’s remains displayed in a museum alongside the Crew Dragon spacecraft (named Endeavour) he and Behnken flew in 2020. “In a perfect world, I’d love to see Endeavour and at least now part of that booster in the Smithsonian or in a museum somewhere,” he said.

“It’s kind of a bummer,” Hurley told Ars. But he understands SpaceX got a lot of use out of this rocket. SpaceX also has a lot of love for Hurley and Behnken. The company named two of its recovery ships for payload fairings “Bob” and “Doug” after the astronaut duo.

“SpaceX has got a business to run,” he said. “I think, at this point, certainly Endeavour is going to fly more, but this booster isn’t, so hopefully they can find a spot to display it somewhere. Even part of it would look kind of cool somewhere. They could figure something out … People, I think, can get a lot of inspiration from seeing stuff that’s actually flown in space, and being able to get right up close to it, I think, is a big deal to a lot of people.”

Doug Hurley, right, commanded the Crew Dragon spacecraft on the Demo-2 mission in 2020.

Enlarge / Doug Hurley, right, commanded the Crew Dragon spacecraft on the Demo-2 mission in 2020.

NASA

The 19th launch of this booster on December 23 was just as successful as the previous 18, with a smooth climb into space before shutting down its nine kerosene-fueled Merlin engines. The booster coasted to the highest point in its trajectory—72 miles (116 kilometers)—before Earth’s gravity pulled it back into the atmosphere.

Two engine burns slowed the rocket as it descended toward SpaceX’s drone ship positioned near the Bahamas, and then four carbon-fiber legs deployed moments before an on-target touchdown. Then, as usual, the recovery vessel started its slow journey back to Florida with the 15-story-tall booster standing vertically.

A commander’s lament on the loss of a historic SpaceX rocket Read More »

spacex-launches-two-rockets—three-hours-apart—to-close-out-a-record-year

SpaceX launches two rockets—three hours apart—to close out a record year

Commercial space, falcon 9, falcon heavy, launch, military space, Space, spacex, starlink, X-37b / /
SpaceX's Falcon Heavy rocket lifted off Thursday night from NASA's Kennedy Space Center in Florida.

Enlarge / SpaceX’s Falcon Heavy rocket lifted off Thursday night from NASA’s Kennedy Space Center in Florida.

It seems like SpaceX did everything this year but launch 100 times.

On Thursday night, the launch company sent two more rockets into orbit from Florida. One was a Falcon Heavy, the world’s most powerful rocket in commercial service, carrying the US military’s X-37B spaceplane from a launch pad at NASA’s Kennedy Space Center at 8: 07 pm EST (01: 07 UTC). Less than three hours later, at 11: 01 pm EST (04: 01 UTC), SpaceX’s workhorse Falcon 9 launcher took off a few miles to the south with a payload of 23 Starlink Internet satellites.

The Falcon Heavy’s two side boosters and the Falcon 9’s first stage landed back on Earth for reuse.

These were SpaceX’s final launches of 2023. SpaceX ends the year with 98 flights, including 91 Falcon 9s, five Falcon Heavy rockets, and two test launches of the giant new Super Heavy-Starship rocket. These flights were spread across four launch pads in Florida, California, and Texas.

Elon Musk, SpaceX’s founder and CEO, set a goal of 100 launches this year, up from the company’s previous record of 61 in 2022. For a while, it looked like SpaceX was on track to accomplish the feat, but a spate of bad weather and technical problems with the final Falcon Heavy launch of the year kept the company short of 100 flights.

King of ‘upmass’

“Congrats to the entire Falcon team at SpaceX on a record breaking 96 launches in 2023!” wrote Jon Edwards, vice president of Falcon launch vehicles at SpaceX, on the social media platform X. “I remember when Elon Musk first threw out a goal of 100 launches as a thought experiment, intended to unlock our thinking as to how we might accelerate Falcon across all levels of production and launch.

“Only a few years later and here we are,” Edwards wrote. “I’m so incredibly proud to work with the best team on Earth, and so excited to see what we achieve next year.”

It’s important to step back and put these numbers in context. No other family of orbit-class rockets has ever flown more than 63 times in a year. SpaceX’s Falcon rockets have now exceeded this number by roughly 50 percent. SpaceX’s competitors in the United States, such as United Launch Alliance and Rocket Lab, managed far fewer flights in 2023. ULA had three missions, and Rocket Lab launched its small Electron booster 10 times.

Nearly two-thirds of SpaceX’s missions this year were dedicated to delivering satellites to orbit for SpaceX’s Starlink broadband network, a constellation that now numbers more than 5,000 spacecraft.

SpaceX also launched five missions with the Falcon Heavy rocket, created by aggregating three Falcon 9 rocket boosters together. Highlights from SpaceX’s 2023 Falcon launch schedule included three crew missions to the International Space Station, and the launch of NASA’s Psyche mission to explore a metallic asteroid.

In all, SpaceX’s Falcon rockets hauled approximately 1,200 metric tons, or more than 2.6 million pounds, of payload mass into orbit this year. This “upmass” is equivalent to nearly three International Space Stations. Most of this was made up of mass-produced Starlink satellites.

SpaceX launches two rockets—three hours apart—to close out a record year Read More »

blue-origin’s-suborbital-rocket-flies-for-first-time-in-15-months

Blue Origin’s suborbital rocket flies for first time in 15 months

blue origin, Commercial space, launch, new shepard, ns-24, Science, Space / /

RTF —

An engine failure destroyed a New Shepard rocket on its previous flight.

–

Blue Origin's New Shepard booster comes in for landing in West Texas at the conclusion of Tuesday's suborbital flight.

Enlarge / Blue Origin’s New Shepard booster comes in for landing in West Texas at the conclusion of Tuesday’s suborbital flight.

Blue Origin

With redesigned engine components, Blue Origin’s New Shepard rocket took off from West Texas and flew to the edge of space on Tuesday with a package of scientific research and technology demonstration experiments.

This was the first flight of Blue Origin’s 60-foot-tall (18-meter) New Shepard rocket since September 12, 2022, when an engine failure destroyed the booster and triggered an in-flight abort for the vehicle’s pressurized capsule. There were no passengers aboard for that mission, and the capsule safely separated from the failed booster and parachuted to a controlled landing.

The flight on Tuesday also didn’t carry people. Instead, Blue Origin, Jeff Bezos’s space company, lofted 33 payloads from NASA, research institutions, and commercial companies. Some of these payloads were flown again on Tuesday’s launch after failing to reach space on the failed New Shepard mission last year. Among these payloads were an experiment to demonstrate hydrogen fuel cell technology in microgravity and an investigation studying the strength of planetary soils under different gravity conditions.

Blue Origin’s capsule, mounted on top of the rocket, also flew 38,000 postcards submitted by students through Club for the Future, the company’s nonprofit.

For Tuesday’s return-to-flight mission, the New Shepard rocket ignited its BE-3PM engine and climbed away from Blue Origin’s remote launch site near Van Horn, Texas, at 10: 42 am CST (16: 42 UTC). The hydrogen-fueled engine fired for more than two minutes, then shut down as scheduled as the rocket continued coasting upward, reaching an altitude of more than 347,000 feet (106 kilometers).

The booster returned for a precision propulsive landing a short distance from the launch pad, and Blue Origin’s capsule deployed three parachutes to settle onto the desert floor, completing a 10-minute up-and-down flight.

Blue Origin has launched 24 missions with its reusable New Shepard rocket, including six flights carrying people just over the Kármán line, the internationally recognized boundary of space 100 kilometers above Earth.

“A special thank you to all of our customers who flew important science today and the students who contributed postcards to advance our future of living and working in space for the benefit of Earth,” said Phil Joyce, Blue Origin’s senior vice president for the New Shepard program, in a statement. “Demand for New Shepard flights continues to grow and we’re looking forward to increasing our flight cadence in 2024.”

Blue Origin will fly people again “soon”

It took 15 months for Blue Origin to return to flight with New Shepard, but Tuesday’s successful launch puts the company on a path to resuming human missions. Most of Blue Origin’s customers for these suborbital flights have been wealthy individuals or special guests invited to strap in for a ride to space. Blue Origin’s passengers have included Bezos, aviation pioneer Wally Funk, and actor William Shatner, eager for a taste of spaceflight. New Shepard passengers experience a few minutes of microgravity before returning to Earth.

Blue Origin hasn’t disclosed its ticket price, but seats on a New Shepard flight last year reportedly sold for $1.25 million. This is more than double the price for a seat on Virgin Galactic’s suborbital spaceship.

So when will Blue Origin start flying people again? “Following a thorough review of today’s mission, we look forward to flying our next crewed flight soon,” said Erika Wagner, a longtime Blue Origin manager who co-hosted the company’s webcast of Tuesday’s flight.

But “soon” is a conveniently vague term. In March, when Blue Origin announced the results of its investigation into last year’s launch failure, the company said it would return to flight “soon” with New Shepard. Nine months later, New Shepard finally flew again.

Engineers probing the New Shepard accident last year concluded a nozzle failure on the rocket’s BE-3PM was the direct cause of the launch failure. The engine operated at higher temperatures than expected, leading to thermal damage to the nozzle, Blue Origin announced earlier this year.

Blue Origin said corrective actions to address the cause of the failure included design changes to the engine combustion chamber and adjustments to operating parameters. These changes were expected to reduce operating temperatures. Engineers also redesigned parts of the nozzle to help it better handle thermal and dynamic loads, the company said.

In September, the Federal Aviation closed its investigation into the New Shepard launch failure, and Blue Origin targeted an uncrewed return-to-flight mission in early October. However, Ars previously reported that an additional two-month delay was caused by an issue with certifying an engine part intended for flight.

The long-term grounding of the New Shepard rocket caused speculation about the program’s future, particularly at a time when Blue Origin is ramping up preparations for the inaugural flight of the much larger orbital-class New Glenn launcher. Last year’s launch failure left Blue Origin with just one New Shepard booster in its inventory—the rocket that made its ninth flight to space on Tuesday.

This particular booster has been exclusively used for uncrewed research missions. Blue Origin hasn’t confirmed whether it has another New Shepard rocket in production for human flights.

But statements from Blue Origin officials Tuesday suggest New Shepard has a future. Wagner said Blue Origin aims to open New Shepard missions to researchers on future flights, allowing scientists to directly work with their experiments in microgravity.

Blue Origin’s suborbital rocket flies for first time in 15 months Read More »

blue-origin-sure-seems-confident-it-will-launch-new-glenn-in-2024

Blue Origin sure seems confident it will launch New Glenn in 2024

blue origin, Commercial space, Jeff Bezos, launch, new glenn, Space / /

Place your bets —

Does Jeff Bezos’s heavy-lift rocket really have a shot at launching next year?

–

This picture, taken several months ago, shows different parts for Blue Origin's New Glenn rocket inside the company's manufacturing facility in Florida.

Enlarge / This picture, taken several months ago, shows different parts for Blue Origin’s New Glenn rocket inside the company’s manufacturing facility in Florida.

Blue Origin

For the first time, it’s starting to feel like Jeff Bezos’s space company, Blue Origin, might have a shot at launching its long-delayed New Glenn rocket within the next 12 months.

Of course, there’s a lot for Blue Origin to test and validate before New Glenn is ready to fly. First, the company’s engineers need to fully assemble a New Glenn rocket and raise it on the company’s sprawling seaside launch pad at Cape Canaveral Space Force Station in Florida. There’s a good chance of this happening in the coming months as Blue Origin readies for a series of tanking tests and simulated countdowns at the launch site.

It’s tempting to invoke Berger’s Law, the guideline championed by my Ars colleague which states that if a launch is scheduled for the fourth quarter of a calendar year—and if it is at least six months away—the launch will delay into the next year. Given Blue Origin’s history of New Glenn delays, that’s probably the safer bet. New Glenn’s inaugural flight has been delayed from 2020 until 2021, then 2022, and for now, is slated for 2024.

But it’s worth noting that Blue Origin has been consistent in its 2024 launch schedule for New Glenn for a while now, and on Tuesday, a senior Blue Origin official doubled down on this goal for the debut of New Glenn. There are also several signs beyond statements from Blue Origin that the company is making real progress with its new rocket.

The two-stage New Glenn will stand more than 320 feet (98 meters) tall, with the capability to haul nearly 100,000 pounds (45 metric tons) of payload into low-Earth orbit, according to Blue Origin. This is a weight class above the uppermost capability of United Launch Alliance’s Vulcan rocket or SpaceX’s Falcon 9 rocket but below SpaceX’s Falcon Heavy.

A NASA official last month said the agency anticipates putting one of its robotic Mars missions on the first flight of Blue Origin’s new rocket next year. The Mars science mission, named ESCAPADE, consists of two small identical spacecraft to study the Martian magnetosphere. It is relatively low in cost, and NASA is willing to accept some risk in launching it on the first New Glenn flight, but if it doesn’t depart Earth next year, the mission faces a two-year delay.

Lars Hoffman, Blue Origin’s vice president of government sales, gave a high-level overview of the privately-developed New Glenn rocket during a presentation Tuesday to the Space Force Association’s Spacepower Conference in Orlando.

“We’re now ready to really start amping things up a bit,” Hoffman said. “We’ll start launching New Glenn next year.”

What to watch for in 2024

Hoffman showed a video inside Blue Origin’s New Glenn manufacturing plant near NASA’s Kennedy Space Center, a few miles away from the launch site at Cape Canaveral. Blue Origin intends to use most of the parts visible inside, which included tanks and other metallic structures, on real flightworthy New Glenn rockets, he said. Some of the equipment will be used for qualification testing on the ground.

“The manufacturing pace is just picking up by the day,” Hoffman told the gathering of Space Force officials. “This is all flight hardware that we’re going to fly on our first launches next year. There’s some qual hardware in there as well, but things are picking up very fast. In fact, we’re expanding the buildings there to support that scaling.”

In the last few weeks, photographers have caught glimpses of New Glenn’s payload fairing traveling on a transporter down a road near Cape Canaveral. The clamshell-like fairing has a diameter of 23 feet (7 meters) and a height of more than 70 feet (21.9 meters), with roughly twice the volume as a typical payload shroud flown on SpaceX’s Falcon 9 or Falcon Heavy rocket, according to Hoffman.

The fairing is now inside Blue Origin’s hangar near the New Glenn launch pad, Hoffman said. A large section of a New Glenn first stage booster, complete with Blue Origin livery, was also spotted just outside the manufacturing complex in Florida. When asked by Ars on Tuesday, Hoffman declined to confirm if this booster is slated for the first New Glenn flight, or if it is a ground test unit, but he said most of what Blue Origin has shown inside the factory is flight hardware.

“With our launch site right next door, it makes it very easy for us to build the rocket, transport it right to the launch site at our integration facility, with payload processing right nearby, all of it right there together,” Hoffman said.

Construction at the New Glenn launch pad, located on a site once used to launch Atlas rockets, is now complete, according to Hoffman. The pad is one of the largest launch sites at the Florida spaceport. “It is just ready to go, and we’ll put it to good use starting next year.”

An artist's rendering of a New Glenn rocket in flight.

Enlarge / An artist’s rendering of a New Glenn rocket in flight.

Over the next few months, Hoffman said Blue Origin plans to ramp up engine testing ahead of the debut launch of New Glenn. This will include firings of the methane-fueled BE-4 engine and the hydrogen-fueled BE-3U engine on a test stand in Alabama. Seven BE-4s will power the first stage of New Glenn, and two BE-3Us will be on the second stage.

Similar versions of both of these engines will be flight-proven by the time New Glenn finally takes off. The BE-3U is a different variant of the BE-3 engine used on Blue Origin’s suborbital New Shepard rocket, and United Launch Alliance’s Vulcan rocket will use two BE-4 engines from Blue Origin on each of its first stage boosters.

One of the most significant milestones leading up to the debut of New Glenn will be out of Blue Origin’s hands. Hoffman identified the first launch of ULA’s Vulcan rocket with its BE-4 engines, now planned for January, as one of the key events in the run-up to the maiden flight of New Glenn.

Hoffman didn’t provide a specific timeline, but he told Ars that Blue Origin’s gound teams in Florida are preparing to raise a New Glenn rocket vertical on its launch pad for a series of cryogenic propellant loading tests. These tests, sometimes called “wet dress rehearsals,” will include filling the rocket with methane and liquid oxygen propellants. Recent history with other new rockets suggests minor problems can stretch out these tests for months.

Two Blue Origin officials told Ars that the company is not currently planning to perform a full-scale test-firing of an entire New Glenn booster, with all seven of its BE-4 engines, before the inaugural launch. If this holds, it would be unusual. These hotfire tests are a standard part of preparing of the first flight of a new rocket. Just this year, we’ve seen ULA test-fire its Vulcan booster, Europe’s Ariane 6 rocket go through multiple hotfire tests, and SpaceX’s enormous Super Heavy booster fire up its engines on the launch pad.

Blue Origin does plan to test-fire New Glenn’s second stage before the inaugural launch, the officials said.

Hoffman didn’t narrow down the schedule for the first flight of New Glenn beyond some time next year, but NASA’s ESCAPADE mission tentatively slated to fly on it is on contract for a launch date in August 2024. However, this schedule is under review, according to Laura Aguiar, a NASA spokesperson.

The official launch schedule in August would have the New Glenn rocket place the two ESCAPADE probes into an orbit around Earth, leaving the spacecraft themselves to perform the final maneuvers to escape Earth’s gravity and fly to Mars. Aguiar told Ars there are other options available, including using the ample lift capability of New Glenn to send the twin probes directly to Mars on a trajectory known as a Hohmann transfer, allowing for a launch date later next year.

“The NASA team, in conjunction with our spacecraft and rocket partners, are constantly evaluating alternative trajectory profiles that optimize the availability and flexibility of our launch opportunities,” Aguiar said in a written statement. “Some of these alternatives involve a more traditional (Hohmann) planetary transfer, which allows for launch availability further into 2024.”

Blue Origin, founded by billionaire Jeff Bezos in 2000, now has approximately 11,000 employees, primarily at locations in suburban Seattle, West Texas, Huntsville, Alabama, and Cape Canaveral. Although it has never launched anything into orbit, Blue Origin is one of two companies competing in the suborbital space tourism and research market, alongside Virgin Galactic. Blue Origin has a $3.4 billion contract with NASA to develop a human-rated Moon lander to carry astronauts to the lunar surface on one of the agency’s Artemis missions.

Blue Origin also wants to join ULA and SpaceX in launching the US military’s most critical national security space missions. And Amazon, where Bezos made his fortune, wants to launch a large number of its Kuiper Internet satellites on Blue Origin rockets.

A new chief executive, Dave Limp, will take the reins at Blue Origin this month from Bob Smith, who oversaw a period of vast growth in employee headcount. Despite this, the company fell further behind its main competitor, SpaceX.

The orbital-class New Glenn is a centerpiece of making Bezos’s space ambitions a reality. Its first stage is designed to be reusable from the start to reduce launch costs and improve launch cadence. Hoffman said Blue Origin aims to recover the booster on a floating offshore platform beginning with the first flight. Blue Origin recently delivered a large fixture to Port Canaveral, Florida, to help rotate landed New Glenn boosters from a vertical to a horizontal position after returning to shore.

Blue Origin eventually intends to recover and reuse the entire rocket. “We are on a path to full reusability in the long term, and that’s the goal,” Hoffman said.

Blue Origin sure seems confident it will launch New Glenn in 2024 Read More »