Commercial space

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SpaceX is about to launch Starship again—the FAA will be more forgiving this time

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The rocket for SpaceX's fourth full-scale Starship test flight awaits liftoff from Starbase, the company's private launch base in South Texas.

Enlarge / The rocket for SpaceX’s fourth full-scale Starship test flight awaits liftoff from Starbase, the company’s private launch base in South Texas.

SpaceX

The Federal Aviation Administration approved the commercial launch license for the fourth test flight of SpaceX’s Starship rocket Tuesday, with liftoff from South Texas targeted for just after sunrise Thursday.

“The FAA has approved a license authorization for SpaceX Starship Flight 4,” the agency said in a statement. “SpaceX met all safety and other licensing requirements for this test flight.”

Shortly after the FAA announced the launch license, SpaceX confirmed plans to launch the fourth test flight of the world’s largest rocket at 7: 00 am CDT (12: 00 UTC) Thursday. The launch window runs for two hours.

This flight follows three prior demonstration missions, each progressively more successful, of SpaceX’s privately developed mega-rocket. The last time Starship flew—on March 14—it completed an eight-and-a-half minute climb into space, but the ship was unable to maneuver itself as it coasted nearly 150 miles (250 km) above Earth. This controllability problem caused the rocket to break apart during reentry.

On Thursday’s flight, SpaceX officials will expect the ascent portion of the test flight to be similarly successful to the launch in March. The objectives this time will be to demonstrate Starship’s ability to survive the most extreme heating of reentry, when temperatures peak at 2,600° Fahrenheit (1,430° Celsius) as the vehicle plunges into the atmosphere at more than 20 times the speed of sound.

SpaceX officials also hope to see the Super Heavy booster guide itself toward a soft splashdown in the Gulf of Mexico just offshore from the company’s launch site, known as Starbase, in Cameron County, Texas.

“The fourth flight test turns our focus from achieving orbit to demonstrating the ability to return and reuse Starship and Super Heavy,” SpaceX wrote in an overview of the mission.

Last month, SpaceX completed a “wet dress rehearsal” at Starbase, where the launch team fully loaded the rocket with cryogenic methane and liquid oxygen propellants. Before the practice countdown, SpaceX test-fired the booster and ship at the launch site. More recently, technicians installed components of the rocket’s self-destruct system, which would activate to blow up the rocket if it flies off course.

Then, on Tuesday, SpaceX lowered the Starship upper stage from the top of the Super Heavy booster, presumably to perform final touch-ups to the ship’s heat shield, composed of 18,000 hexagonal ceramic tiles to protect its stainless-steel structure during reentry. Ground teams were expected to raise the ship, or upper stage, back on top of the booster sometime Wednesday, returning the rocket to its full height of 397 feet (121 meters) ahead of Thursday morning’s launch window.

The tick-tock of Starship’s fourth flight

If all goes according to plan, SpaceX’s launch team will start loading 10 million pounds of super-cold propellants into the rocket around 49 minutes before liftoff Thursday. The methane and liquid oxygen will first flow into the smaller tanks on the ship, then into the larger tanks on the booster.

The rocket should be fully loaded about three minutes prior to launch, and, following a sequence of automated checks, the computer controlling the countdown will give the command to light the booster’s 33 Raptor engines. Three seconds later, the rocket will begin its vertical climb off the launch mount, with its engines capable of producing more than 16 million pounds of thrust at full power.

Heading east from the Texas Gulf Coast, the rocket will exceed the speed of sound in about a minute, then begin shutting down its 33 main engines around 2 minutes and 41 seconds after liftoff. Then, just as the Super Heavy booster jettisons to begin a descent back to Earth, Starship’s six Raptor engines will ignite to continue pushing the upper portion of the rocket into space. Starship’s engines are expected to burn until T+ 8 minutes, 23 seconds, accelerating the rocket to near-orbital velocity with enough energy to fly an arcing trajectory halfway around the world to the Indian Ocean.

All of this will be similar to the events of the last Starship launch in March. What differs in the flight plan this time involves the attempts to steer the booster and ship back to Earth. This is important to lay the groundwork for future flights, when SpaceX wants to bring the Super Heavy booster—the size of the fuselage of a Boeing 747 jumbo jet—to a landing back at its launch pad. Eventually, SpaceX also intends to recover reusable Starships back at Starbase or other spaceports.

This infographic released by SpaceX shows the flight profile for SpaceX's fourth Starship launch.

Enlarge / This infographic released by SpaceX shows the flight profile for SpaceX’s fourth Starship launch.

SpaceX

Based on the results of the March test flight, SpaceX still has a lot to prove in these areas. On that flight, the engines on the Super Heavy booster could not complete all the burns required to guide the rocket toward the splashdown zone in the Gulf of Mexico. The booster lost control as it plummeted toward the ocean.

Engineers traced the failure to blockage in a filter where liquid oxygen flows into the Raptor engines. Notably, a similar problem occurred on the second Starship test flight last November. The Super Heavy booster awaiting launch Thursday has additional hardware to improve propellant filtration capabilities, according to SpaceX. The company also implemented “operational changes” on the booster for the upcoming test flight, including to jettison the Super Heavy’s staging ring, which sits between the booster and ship during launch, to reduce the rocket’s mass during descent.

SpaceX has a lot of experience bringing back its fleet of Falcon 9 boosters. The company now boasts a streak of more than 240 successful rocket landings in a row, so it’s reasonable to expect SpaceX will overcome the challenge of recovering the larger Super Heavy booster.

SpaceX is about to launch Starship again—the FAA will be more forgiving this time Read More »

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Rocket Report: North Korean rocket explosion; launch over Chinese skyline

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A sea-borne variant of the commercial Ceres 1 rocket lifts off near the coast of Rizhao, a city of 3 million in China's Shandong province.

Enlarge / A sea-borne variant of the commercial Ceres 1 rocket lifts off near the coast of Rizhao, a city of 3 million in China’s Shandong province.

Welcome to Edition 6.46 of the Rocket Report! It looks like we will be covering the crew test flight of Boeing’s Starliner spacecraft and the fourth test flight of SpaceX’s giant Starship rocket over the next week. All of this is happening as SpaceX keeps up its cadence of flying multiple Starlink missions per week. The real stars are the Ars copy editors helping make sure our stories don’t use the wrong names.

As always, we welcome reader submissions, and if you don’t want to miss an issue, please subscribe using the box below (the form will not appear on AMP-enabled versions of the site). Each report will include information on small-, medium-, and heavy-lift rockets as well as a quick look ahead at the next three launches on the calendar.

Another North Korean launch failure. North Korea’s latest attempt to launch a rocket with a military reconnaissance satellite ended in failure due to the midair explosion of the rocket during the first-stage flight this week, South Korea’s Yonhap News Agency reports. Video captured by the Japanese news organization NHK appears to show the North Korean rocket disappearing in a fireball shortly after liftoff Monday night from a launch pad on the country’s northwest coast. North Korean officials acknowledged the launch failure and said the rocket was carrying a small reconnaissance satellite named Malligyong-1-1.

Russia’s role? … Experts initially thought the pending North Korean launch, which was known ahead of time from international airspace warning notices, would use the same Chŏllima 1 rocket used on three flights last year. But North Korean statements following the launch Monday indicated the rocket used a new propulsion system burning a petroleum-based fuel, presumably kerosene, with liquid oxygen as the oxidizer. The Chŏllima 1 rocket design used a toxic mixture of hypergolic hydrazine and nitrogen tetroxide as propellants. If North Korea’s statement is true, this would be a notable leap in the country’s rocket technology and begs the question of whether Russia played a significant role in the launch. Last year, Russian President Vladimir Putin pledged more Russian support for North Korea’s rocket program in a meeting with North Korean leader Kim Jong Un. (submitted by Ken the Bin and Jay500001)

Rocket Lab deploys small NASA climate satellite. Rocket Lab is in the midst of back-to-back launches for NASA, carrying identical climate research satellites into different orbits to study heat loss to space in Earth’s polar regions. The Polar Radiant Energy in the Far-InfraRed Experiment (PREFIRE) satellites are each about the size of a shoebox, and NASA says data from PREFIRE will improve computer models that researchers use to predict how Earth’s ice, seas, and weather will change in a warming world. “The difference between the amount of heat Earth absorbs at the tropics and that radiated out from the Arctic and Antarctic is a key influence on the planet’s temperature, helping to drive dynamic systems of climate and weather,” NASA said in a statement.

Twice in a week… NASA selected Rocket Lab’s Electron launch vehicle to deliver the two PREFIRE satellites into orbit on two dedicated rides rather than launching at a lower cost on a rideshare mission. This is because scientists want the satellites flying at the proper alignment to ensure they fly over the poles several hours apart, providing the data needed to measure how the rate at which heat radiates from the polar regions changes over time. The first PREFIRE launch occurred on May 25, and the next one is slated for May 31. Both launches will take off from Rocket Lab’s base in New Zealand. (submitted by Ken the Bin)

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A rocket launch comes to Rizhao. China has diversified its launch sector over the last decade to include new families of small satellite launchers and new spaceports. One of these relatively new small rockets, the solid-fueled Ceres 1, took off Wednesday from a floating launch pad positioned about 2 miles (3 km) off the coast of Rizhao, a city of roughly 3 million people in China’s Shandong province. The Ceres 1 rocket, developed by a quasi-commercial company called Galactic Energy, has previously flown from land-based launch pads and a sea-borne platform, but this mission originated from a location remarkably close to shore, with the skyline of a major metropolitan area as a backdrop.

Range safety … There’s no obvious orbital mechanics reason to position the rocket’s floating launch platform so near a major Chinese city, other than perhaps to gain a logistical advantage by launching close to port. The Ceres 1 rocket has a fairly good reliability record—11 successes in 12 flights—but for safety reasons, there’s no Western spaceport that would allow members of the public (not to mention a few million) to get so close to a rocket launch. For decades, Chinese rockets have routinely dropped rocket boosters containing toxic propellant on farms and villages downrange from the country’s inland spaceports.

Rocket Report: North Korean rocket explosion; launch over Chinese skyline Read More »

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Blue Origin resumes human flights to suborbital space, but it wasn’t perfect

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“I lied” —

Blue Origin’s space capsule safely landed despite a problem with one of its parachutes.

–

Ed Dwight, 90, exits Blue Origin's crew capsule Sunday after a 10-minute flight to the edge of space.

Enlarge / Ed Dwight, 90, exits Blue Origin’s crew capsule Sunday after a 10-minute flight to the edge of space.

More than 60 years after he was denied an opportunity to become America’s first Black astronaut, Ed Dwight finally traveled into space Sunday with five other passengers on a 10-minute flight inside a Blue Origin capsule.

Dwight, a retired Air Force captain and test pilot, had a chance to become the first African American astronaut. He was one of 26 pilots the Air Force recommended to NASA for the third class of astronauts in 1963, but the agency didn’t select him. It took another 20 years for America’s first Black astronaut, Guion Bluford, to fly in space in 1983.

“Everything they did, I did, and I did it well,” Dwight said in a video released by Blue Origin. “If politics had changed, I would have gone to space in some kind of capacity.”

At the age of 90, Dwight finally entered the record books Sunday, becoming the oldest person to reach space, displacing the previous record-holder, actor William Shatner, who flew on a similar Blue Origin launch to the edge of space in 2021.

“I thought I didn’t need it in my life,” Dwight said after Sunday’s fight. “But I lied!”

Since retiring from the Air Force, Dwight became an accomplished sculptor. His works, which focus on Black history, are installed at memorials and monuments across the country.

“The transitions, the separations and stuff were a little bit more dynamic than I thought,” Dwight said in remarks after Sunday’s flight. “But that’s how it’s supposed to be. It makes your mind wonder, ‘Is something wrong?’ But no, it was absolutely terrific and the view … absolutely fantastic. This was a life-changing experience. Everybody needs to do this.”

Ed Dwight stands in front of an F-104 jet fighter in 1963.

Enlarge / Ed Dwight stands in front of an F-104 jet fighter in 1963.

Dwight and his five co-passengers lifted off from Blue Origin’s remote launch site in West Texas at 9: 35 am CDT (14: 35 UTC). Strapped into reclining seats inside a pressurized capsule, the passengers rode Blue Origin’s New Shepard rocket into the uppermost layers of the atmosphere. After burning its main engine more than two minutes, the rocket released the crew capsule and continued coasting upward to an apogee, or high point, of nearly 66 miles (107 kilometers), just above the internationally recognized boundary of space.

This was the seventh time Blue Origin, the space company owned by billionaire Jeff Bezos, has flown people to suborbital space, and the 25th flight overall of the company’s fleet of New Shepard rockets. It was the first time Blue Origin has launched people in nearly two years, resuming suborbital service after a rocket failure on an uncrewed research flight in September 2022. In December, Blue Origin launched another uncrewed suborbital research mission to set the stage for the resumption of human missions Sunday.

Joining Dwight on Blue Origin’s capsule were investor Mason Angel, French businessman Sylvain Chiron, software engineer Kenneth Hess, adventurer Carol Schaller, and Gopi Thotakura, an Indian pilot and entrepreneur. Dwight’s ticket with Blue Origin was sponsored by Space for Humanity, a nonprofit that seeks to expand access to space for all people, and the other five participants were paying passengers.

After cutoff of the New Shepard rocket engine, the passengers had a few minutes to unfasten their seatbelts and float around the cabin while taking in the view of Earth. They returned to their seats as the capsule descended back into the atmosphere. The reusable New Shepard booster reignited its main engine for a propulsive landing back in Texas, while the crew capsule deployed parachutes to slow for touchdown a few miles away.

Two of three

However, one of the three main parachutes did not fully unfurl as the capsule drifted back to the ground. The capsule is designed to safely land with two chutes, a capability Blue Origin demonstrated on a test flight in 2016.

“It looks like we do have two parachutes that have full inflation, the third is not quite fully inflated,” said Ariane Cornell, a Blue Origin official hosting the company’s live webcast Sunday. “Landing with two parachutes is perfectly OK for this system.”

Family members and Blue Origin personnel greeted the passengers as they exited the capsule. All six appeared to be in good spirits and good health.

Although it had no obvious ill effects on the crew or the spacecraft, Blue Origin engineers will investigate the malfunction to determine what went wrong. The capsule’s three main parachutes were supplied to Blue Origin by Airborne Systems, which manufactures parachutes for every US human-rated spacecraft.

One of the three main parachutes on Blue Origin's crew capsule did not fully inflate before landing.

Enlarge / One of the three main parachutes on Blue Origin’s crew capsule did not fully inflate before landing.

Blue Origin

Airborne also provides parachutes for SpaceX’s Dragon spacecraft, Boeing’s Starliner, and NASA’s Orion capsule. Those parachutes have different designs and sizes than the chutes used on Blue Origin’s capsule, but it wasn’t immediately clear if there might be any crossover concerns on other programs stemming from the malfunction on Sunday’s flight.

The Federal Aviation Administration, the regulatory agency that oversees US commercial space missions, said in a statement it did not consider the parachute issue a mishap. This statement suggests the incident will not trigger a mishap investigation that would require FAA oversight.

Before the 2022 launch failure, Blue Origin’s New Shepard program achieved a cadence, on average, of roughly one flight every two months. Virgin Galactic, the space tourism company founded by Richard Branson, ramped up the flight rate of its suborbital SpaceShipTwo spaceplane over the last year as Blue Origin’s rocket remained grounded.

But Virgin Galactic is about to halt operations of its own spaceship following one more flight with passengers next month. The company says it decided to suspend flights of the VSS Unity rocket plane to focus its resources on developing a fleet of larger air-launched spaceships that are easier to reuse.

This means Blue Origin, assuming it can regain or build on the cadence it demonstrated in 2021 and 2022, will be the only company serving the suborbital space tourism and research market for at least the next couple of years.

Blue Origin resumes human flights to suborbital space, but it wasn’t perfect Read More »

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We take a stab at decoding SpaceX’s ever-changing plans for Starship in Florida

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SpaceX's Starship tower (left) at Launch Complex 39A dwarfs the launch pad for the Falcon 9 rocket (right).

Enlarge / SpaceX’s Starship tower (left) at Launch Complex 39A dwarfs the launch pad for the Falcon 9 rocket (right).

There are a couple of ways to read the announcement from the Federal Aviation Administration that it’s kicking off a new environmental review of SpaceX’s plan to launch the most powerful rocket in the world from Florida.

The FAA said on May 10 that it plans to develop an Environmental Impact Statement (EIS) for SpaceX’s proposal to launch Starships from NASA’s Kennedy Space Center in Florida. The FAA ordered this review after SpaceX updated the regulatory agency on the projected Starship launch rate and the design of the ground infrastructure needed at Launch Complex 39A (LC-39A), the historic launch pad once used for Apollo and Space Shuttle missions.

Dual environmental reviews

At the same time, the US Space Force is overseeing a similar EIS for SpaceX’s proposal to take over a launch pad at Cape Canaveral Space Force Station, a few miles south of LC-39A. This launch pad, designated Space Launch Complex 37 (SLC-37), is available for use after United Launch Alliance’s last Delta rocket lifted off there in April.

On the one hand, these environmental reviews often take a while and could cloud Elon Musk’s goal of having Starship launch sites in Florida ready for service by the end of 2025. “A couple of years would not be a surprise,” said George Nield, an aerospace industry consultant and former head of the FAA’s Office of Commercial Space Transportation.

Another way to look at the recent FAA and Space Force announcements of pending environmental reviews is that SpaceX finally appears to be cementing its plans to launch Starship from Florida. These plans have changed quite a bit in the last five years.

The environmental reviews will culminate in a decision on whether to approve SpaceX’s proposals for Starship launches at LC-39A and SLC-37. The FAA will then go through a separate licensing process, similar to the framework used to license the first three Starship test launches from South Texas.

NASA has contracts with SpaceX worth more than $4 billion to develop a human-rated version of Starship to land astronauts on the Moon on the first two Artemis lunar landing flights later this decade. To do that, SpaceX must stage a fuel depot in low-Earth orbit to refuel the Starship lunar lander before it heads for the Moon. It will take a series of Starship tanker flights—perhaps 10 to 15—to fill the depot with cryogenic propellants.

Launching that many Starships over the course of a month or two will require SpaceX to alternate between at least two launch pads. NASA and SpaceX officials say the best way to do this is by launching Starships from one pad in Texas and another in Florida.

Earlier this week, Ars spoke with Lisa Watson-Morgan, who manages NASA’s human-rated lunar lander program. She was at Kennedy Space Center this week for briefings on the Starship lander and a competing lander from Blue Origin. One of the topics, she said, was the FAA’s new environmental review before Starship can launch from LC-39A.

“I would say we’re doing all we can to pull the schedule to where it needs to be, and we are working with SpaceX to make sure that their timeline, the EIS timeline, and NASA’s all work in parallel as much as we can to achieve our objectives,” she said. “When you’re writing it down on paper just as it is, it looks like there could be some tight areas, but I would say we’re collectively working through it.”

Officially, SpaceX plans to perform a dress rehearsal for the Starship lunar landing in late 2025. This will be a full demonstration, with refueling missions, an uncrewed landing of Starship on the lunar surface, then a takeoff from the Moon, before NASA commits to putting people on Starship on the Artemis III mission, currently slated for September 2026.

So you can see that schedules are already tight for the Starship lunar landing demonstration if SpaceX activates launch pads in Florida late next year.

We take a stab at decoding SpaceX’s ever-changing plans for Starship in Florida Read More »

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Rocket Report: Starship stacked; Georgia shuts the door on Spaceport Camden

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On Wednesday, SpaceX fully stacked the Super Heavy booster and Starship upper stage for the mega-rocket's next test flight from South Texas.

Enlarge / On Wednesday, SpaceX fully stacked the Super Heavy booster and Starship upper stage for the mega-rocket’s next test flight from South Texas.

Welcome to Edition 6.44 of the Rocket Report! Kathy Lueders, general manager of SpaceX’s Starbase launch facility, says the company expects to receive an FAA launch license for the next Starship test flight shortly after Memorial Day. It looks like this rocket could fly in late May or early June, about two-and-a-half months after the previous Starship test flight. This is an improvement over the previous intervals of seven months and four months between Starship flights.

As always, we welcome reader submissions, and if you don’t want to miss an issue, please subscribe using the box below (the form will not appear on AMP-enabled versions of the site). Each report will include information on small-, medium-, and heavy-lift rockets as well as a quick look ahead at the next three launches on the calendar.

Blue Origin launch on tap this weekend. Blue Origin plans to launch its first human spaceflight mission in nearly two years on Sunday. This flight will launch six passengers on a flight to suborbital space more than 60 miles (100 km) over West Texas. Blue Origin, Jeff Bezos’s space company, has not flown people to space since a New Shepard rocket failure on an uncrewed research flight in September 2022. The company successfully launched New Shepard on another uncrewed suborbital mission in December.

Historic flight … This will be the 25th flight of Blue Origin’s New Shepard rocket, and the seventh human spaceflight mission on New Shepard. Before Blue Origin’s rocket failure in 2022, the company was reaching a flight cadence of about one launch every two months, on average. The flight rate has diminished since then. Sunday’s flight is important not only because it marks the resumption of launches for Blue Origin’s suborbital human spaceflight business, but also because its six-person crew includes an aviation pioneer. Ed Dwight, 90, almost became the first Black astronaut in 1963. Dwight, a retired Air Force captain, piloted military fighter jets and graduated test pilot school, following a familiar career track as many of the early astronauts. He was on a short list of astronaut candidates the Air Force provided NASA, but the space agency didn’t include him. Dwight will become the oldest person to ever fly in space.

Spaceport Camden is officially no more. With the stroke of a pen, Georgia Governor Brian Kemp signed a bill that dissolved the Camden County Spaceport Authority, Action News Jax reported. This news follows a referendum in March 2022 where more than 70 percent of voters rejected a plan to buy land for the spaceport on the Georgia coastline between Savannah and Jacksonville, Florida. County officials still tried to move forward with the spaceport initiative after the failed referendum, but Georgia’s Supreme Court ruled in February that the county had to abide by the voters’ wishes.

$12 million for what?… The government of Camden County, with a population of about 55,000 people spent $12 million on the Spaceport Camden concept over the course of a decade. The goal of the spaceport authority was to lure small launch companies to the region, but no major launches ever took place from Camden County. State Rep. Steven Sainz, who sponsored the bill eliminating the spaceport authority, said in a statement that the legislation “reflects the community’s choice and opens a path for future collaborations in economic initiatives that are more aligned with local needs.” (submitted by zapman987)

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Polaris Spaceplanes moves on to bigger things. German startup Polaris Spaceplanes says it is progressing with construction of its MIRA II and MIRA III spaceplane prototypes after MIRA, a subscale test vehicle, was damaged earlier this year, European Spaceflight reports. The MIRA demonstration vehicle crash-landed on a test flight in February. The incident occurred on takeoff at an airfield in Germany before the vehicle could ignite its linear aerospace engine in flight. The remote-controlled MIRA prototype measured about 4.25 meters long. Polaris announced on April 30 that will not repair MIRA and will instead move forward with the construction of a pair of larger vehicles.

Nearly 16 months without a launch … The MIRA II and MIRA III vehicles will be 5 meters long and will be powered by Polaris’s AS-1 aerospike engines, along with jet engines to power the craft before and after in-flight tests of the rocket engine. Aerospike engines are rocket engines that are designed to operate efficiently at all altitudes. The MIRA test vehicles are precursors to AURORA, a multipurpose spaceplane and hypersonic transporter Polaris says will be capable of delivering up to 1,000 kilograms of payload to low-Earth orbit. (submitted by Jay500001 and Tfargo04)

Rocket Report: Starship stacked; Georgia shuts the door on Spaceport Camden Read More »

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Two giants in the satellite telecom industry join forces to counter Starlink

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M&A —

SES is buying Intelsat, the world’s first commercial satellite operator, for $3.1 billion.

–

The Intelsat 901 satellite is seen by a Northrop Grumman servicing vehicle in 2020.

Enlarge / The Intelsat 901 satellite is seen by a Northrop Grumman servicing vehicle in 2020.

Facing competition from Starlink and other emerging satellite broadband networks, the two companies that own most of the traditional commercial communications spacecraft in geostationary orbit announced plans to join forces Tuesday.

SES, based in Luxembourg, will buy Intelsat for $3.1 billion. The acquisition will create a combined company boasting a fleet of some 100 multi-ton satellites in geostationary orbit, a ring of spacecraft located more than 22,000 miles (nearly 36,000 kilometers) over the equator. This will be more than twice the size of the fleet of the next-largest commercial geostationary satellite operator.

The problem is that demand is waning for communication services through large geostationary (GEO) satellites. There are some large entrenched customers, like video media companies and the military, that will continue to buy telecom capacity on geostationary satellites. But there’s a growing demand among consumers, and some segments of the corporate and government markets, for the types of services offered by constellations of smaller satellites flying closer to Earth.

The biggest of these constellations, by far, is SpaceX’s Starlink network, with more than 5,800 active satellites in its low-Earth orbit fleet a few hundred miles above Earth. Each of the Starlink satellites is smaller than a conventional geostationary platform, but linked together with laser communication terminals, thousands of these spacecraft pack enough punch to eclipse the capacity of internet networks anchored by geostationary satellites. Starlink now has more than 2.6 million subscribers, according to SpaceX.

Satellites in low-Earth orbit (LEO) offer some advantages over geostationary satellites. Because they are closer to users on the ground, low-Earth orbit satellites provide signals with lower latency. The satellites for these constellations can be mass-produced at relatively low cost, compared to a single geostationary satellite, which often costs $250 million or more to build and launch.

“In a fast-moving and competitive satellite communication industry, this transaction expands our multi-orbit space network, spectrum portfolio, ground infrastructure around the world, go-to-market capabilities, managed service solutions, and financial profile,” said Adel Al-Saleh, CEO of SES, in a statement announcing the acquisition of Intelsat.

A trend of consolidation

Some of the largest legacy operators in geostationary orbit have made moves over the last decade to respond to the new competition.

The only operational low-Earth orbit internet constellation besides Starlink was launched by OneWeb, which primarily sells capacity to existing internet providers, who then distribute services to individual consumers. This is in contrast to SpaceX’s approach with Starlink providing services direct to homes and businesses.

Eutelsat, the third-largest operator of geostationary satellites, merged with OneWeb last year, creating a company with a blended offering of GEO and LEO services. Viasat, a pioneer in satellite internet services using dedicated spacecraft in geostationary orbit, last year purchased Inmarsat, which specialized in providing connectivity to airplanes and ships.

SES’s acquisition of Intelsat stands apart due to the size of their satellite fleets. Founded in 1985, SES currently operates 43 geostationary satellites, plus 26 broadband spacecraft in medium-Earth orbit (MEO) a few thousand miles above Earth. These MEO satellites operate in a kind of middle ground between LEO and GEO satellites, offering lower-latency than geostationary networks, while still flying high enough to not require hundreds or thousands of spacecraft to blanket the globe.

Intelsat has 57 geostationary satellites, primarily for television and video relay services. Al-Saleh said the combined company will offer coverage over 99 percent of the world, and provide services through a range of communication bands. For now, LEO broadband satellites in the Starlink and OneWeb networks beam signals to user terminals in Ku-band.

Al-Saleh said the combined networks of SES and Intelsat will span Ka-band, Ku-band, X-band, C-band, UHF, and secure bands tailored for military use. “That gives us a unique position in the market place to be able to deliver to our clients,” he said.

SES and Intelsat have 13 new satellites on order, including six GEO spacecraft and seven broadband MEO satellites. Intelsat also brings to the table access to OneWeb’s LEO constellation. Earlier this year, Intelsat announced it reserved $250 million of capacity on OneWeb’s network over the next six years, with an option to purchase double that amount.

This illustration shows the relative locations of satellites in geostationary orbit, medium-Earth orbit, and low-Earth orbit.

Enlarge / This illustration shows the relative locations of satellites in geostationary orbit, medium-Earth orbit, and low-Earth orbit.

“We will create a stronger expanded network capabilities that are multi-orbit,” Al-Saleh said in an earnings call Tuesday. “We are not just a GEO player. We are an all-orbit player.”

Internet signals coming from a GEO satellite, like a Viasat spacecraft, typically have a latency of about 600 milliseconds. Al-Saleh said SES’s O3b network in medium-Earth orbit provides signals with a latency of about 120 milliseconds. According to SpaceX, Starlink latency ranges between 25 and 60 milliseconds.

A satellite pioneer

Intelsat has a storied history. Founded in 1964 as an intergovernmental organization, Intelsat operated the first commercial communications satellite in geostationary orbit. It became a private company in 2001, then went public in 2013 before filing for bankruptcy in 2020. Intelsat emerged from bankruptcy proceedings as a private company in 2022.

“Over the past two years, the Intelsat team has executed a remarkable strategic reset,” said David Wajsgras, CEO of Intelsat, in a statement. “We have reversed a 10-year negative trend to return to growth, established a new and game-changing technology roadmap, and focused on productivity and execution to deliver competitive capabilities.”

SES and Intelsat expect the acquisition to close in the second half of 2025, pending regulatory approvals. The boards of both companies unanimously approved the transaction.

Both companies maintain hundreds of millions of dollars of business with the US government each year, and the military’s appetite for commercial satellite communications is going up. “I think many of the satellite players are seeing the benefit of that, not just us,” Al-Saleh said. “You can look at our competitors. You can look at Starlink. You can look at others. We’re all seeing an uptick in demand.”

Al-Saleh said he doesn’t foresee any roadblocks from the Pentagon or any government regulators before closing the transaction next year.

SES and Intelsat revealed last year there were in talks to combine. According to Al-Saleh, SES looked at multiple opportunities for mergers or acquisitions to make use of a multibillion-dollar windfall from the Federal Communications Commission tied to the auction of C-band satellite spectrum for cellular networks.

“It was clear to us that this particular transaction, if we’re able to successfully close it with the right type of value, is the most compelling proposition we had on the table,” he said.

Two giants in the satellite telecom industry join forces to counter Starlink Read More »

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SpaceX’s most-flown reusable rocket will go for its 20th launch tonight

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File photo of a Falcon 9 rocket rolling out of its hangar at Cape Canaveral Space Force Station, Florida.

Enlarge / File photo of a Falcon 9 rocket rolling out of its hangar at Cape Canaveral Space Force Station, Florida.

For the first time, SpaceX will launch one of its reusable Falcon 9 boosters for a 20th time Friday night on a flight to deliver 23 more Starlink Internet satellites to orbit.

This milestone mission is scheduled to lift off at 9: 22 pm EDT Friday (01: 22 UTC Saturday) from Space Launch Complex 40 (SLC-40) at Cape Canaveral Space Force Station, Florida. Forecasters from the US Space Force predict “excellent” weather for the primetime launch.

Falcon 9 will blaze a familiar trail into space, following the same profile as dozens of past Starlink missions.

The rocket’s first-stage booster will shut off its nine kerosene-fueled Merlin engines about two-and-a-half minutes into the flight, reaching a top speed of more than 5,000 mph (8,000 km per hour). The first stage will detach from the Falcon 9’s upper stage, which will continue firing into orbit. The 15-story-tall Falcon 9 booster, meanwhile, will follow an arcing trajectory before braking for a vertical landing on a drone ship floating in the Atlantic Ocean near the Bahamas.

The 23 flat-packed Starlink spacecraft will deploy from the upper stage a little more than an hour after liftoff, bringing the total number of Starlinks in low-Earth orbit to more than 5,800 spacecraft.

A hunger for launch

Pretty much every day, SpaceX is either launching a rocket or rolling one out of the hangar to the launch pad. At this pace, SpaceX is redefining what is routine in the space industry, but the rapid-fire launch rate also means the company is continually breaking records, mostly its own.

Friday night’s launch will break another one of those records. This first-stage booster, designated by the tail number B1062, has flown 19 times since its first flight in November 2020. The booster will now be the first in SpaceX’s inventory to go for a 20th flight, breaking a tie with three other rockets as the company’s fleet leader.

When SpaceX debuted the latest version of its Falcon 9 rocket, the Falcon 9 Block 5, officials said the reusable first stage could fly 10 times with minimal refurbishment and perhaps additional flights with a more extensive overhaul. Now, SpaceX is certifying Falcon 9 boosters for 40 flights.

This particular rocket has not undergone any extended maintenance or long-term grounding. It has flown an average of once every two months since debuting three-and-a-half years ago. So the 20-flight milestone SpaceX will achieve Friday night means this rocket has doubled its original design life and, at the same time, has reached the halfway point of its extended service life.

In its career, this booster has launched eight people and 530 spacecraft, mostly Starlinks. The rocket’s first two flights launched GPS navigation satellites for the US military, then it launched two commercial human spaceflight missions with Dragon crew capsules. These were the all-private Inspiration4 mission and Axiom Mission 1, the first fully commercial crew flight to the International Space Station.

A SpaceX Falcon 9 rocket lifts off Sunday, April 7, on the Bandwagon 1 rideshare mission.

Enlarge / A SpaceX Falcon 9 rocket lifts off Sunday, April 7, on the Bandwagon 1 rideshare mission.

Remarkably, this will be the sixth Falcon 9 launch in less than eight days, more flights than SpaceX’s main US rival, United Launch Alliance, has launched in 17 months.

It will be the 38th Falcon 9 launch of the year and the 111th flight of a Falcon 9 or Falcon Heavy rocket—the 114th launch by SpaceX overall—in the last 365 days. More than a third of SpaceX’s Falcon 9 or Falcon Heavy missions, a number that will stand at 332 after Friday night’s flight, have launched in the past year.

This month, for the first time, SpaceX demonstrated it could launch two Falcon 9 rockets in less than five days from the company’s launch pad at Vandenberg Space Force Base, California. SpaceX has also cut the turnaround time between Falcon 9 rockets at Launch Complex 39A at NASA’s Kennedy Space Center. The company’s most-used launch pad, SLC-40, can handle two Falcon 9 flights in less than four days.

It’s not just launch pad turnaround. SpaceX uses its drone ships—two based in Florida and one in California—for most Falcon 9 landings. In order to meet the appetite for Falcon 9 launches, SpaceX is getting rockets back to port and re-deploying drone ships back to sea at a faster rate.

SpaceX’s most-flown reusable rocket will go for its 20th launch tonight Read More »

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The Space Force is planning what could be the first military exercise in orbit

Commercial space, military exercise, military space, rocket lab, Science, Space, space domain awareness, true anomaly, US Space Force, victus haze / /
Artist's illustration of two satellites performing rendezvous and proximity operations in low-Earth orbit.

Enlarge / Artist’s illustration of two satellites performing rendezvous and proximity operations in low-Earth orbit.

The US Space Force announced Thursday it is partnering with two companies, Rocket Lab and True Anomaly, for a first-of-its-kind mission to demonstrate how the military might counter “on-orbit aggression.”

On this mission, a spacecraft built and launched by Rocket Lab will chase down another satellite made by True Anomaly, a Colorado-based startup. “The vendors will exercise a realistic threat response scenario in an on-orbit space domain awareness demonstration called Victus Haze,” the Space Force’s Space Systems Command said in a statement.

This threat scenario could involve a satellite performing maneuvers that approach a US spacecraft or a satellite doing something else unusual or unexpected. In such a scenario, the Space Force wants to have the capability to respond, either to deter an adversary from taking action or to defend a US satellite from an attack.

Going up to take a look

“When another nation puts an asset up into space and we don’t quite know what that asset is, we don’t know what its intent is, we don’t know what its capabilities are, we need the ability to go up there and figure out what this thing is,” said Gen. Michael Guetlein, the Space Force’s vice chief of space operations.

This is what the Space Force wants to demonstrate with Victus Haze. For this mission, True Anomaly’s spacecraft will launch first, posing as a satellite from a potential adversary, like China or Russia. Rocket Lab will have a satellite on standby to go up and inspect True Anomaly’s spacecraft and will launch it when the Space Force gives the launch order.

“Pretty sporty,” said Even Rogers, co-founder and CEO of True Anomaly.

Then, if all goes according to plan, the two spacecraft will switch roles, with True Anomaly’s Jackal satellite actively maneuvering around Rocket Lab’s satellite. According to the Space Force, True Anomaly and Rocket Lab will deliver their spacecraft no later than the fall of 2025.

“If a near-peer competitor makes a movement, we need to have it in our quiver to make a counter maneuver, whether that be go up and do a show of force or go up and do space domain awareness or understand the characterization of the environment—what’s going on?” Guetlein said.

Victus Haze is the next in a series of military missions dedicated to validating Tactically Responsive Space (TacRS) capabilities. With these efforts, the Space Force and its commercial partners have shown how they can compress the time it takes to prepare and launch a satellite.

Last year, the Space Force partnered with Firefly Aerospace and Millennium Space Systems on the Victus Nox mission. The Victus Nox satellite was built and tested in less than a year and then readied for launch in less than 60 hours. Firefly successfully launched the spacecraft on its Alpha rocket 27 hours after receiving launch orders from the Space Force, a remarkable achievement in an industry where satellites take years to build and launch campaigns typically last weeks or months.

One of True Anomaly's first two Jackal

Enlarge / One of True Anomaly’s first two Jackal “autonomous orbital vehicles,” which launched in March on a SpaceX rideshare mission.

“We no longer have the luxury of time to wait years, even 10 or 15 years, to deliver some of these capabilities.” Guetlein said in a discussion in January hosted by the Center for Strategic and International Studies. “A tactically relevant timeline is a matter of weeks, days, or even hours.”

“Victus Haze is about continuing to break those paradigms and to show how we would rapidly put up a space domain awareness capability and operate it in real time against a threat,” Guetlein said.

The Victus Haze mission is more complicated than Victus Nox, involving two prime contractors, two spacecraft, and two rocket launches from different spaceports, all timed to occur with short timelines “to keep the demonstration as realistic as possible,” a Space Force spokesperson told Ars.

“This demonstration will ultimately prepare the United States Space Force to provide future forces to combatant commands to conduct rapid operations in response to adversary on-orbit aggression,” Space Systems Command said in a statement.

The Space Force is planning what could be the first military exercise in orbit Read More »

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Rocket Report: Blue Origin to resume human flights; progress for Polaris Dawn

blue origin, Commercial space, ed Dwight, human spaceflight, launch, Polaris dawn, rocket report, russia, Science, Space, spacex, united launch alliance / /

The wait is over —

“The pacing item in our supply chain is the BE-4.”

–

Ed Dwight stands in front of an F-104 jet fighter in 1963.

Enlarge / Ed Dwight stands in front of an F-104 jet fighter in 1963.

Welcome to Edition 6.38 of the Rocket Report! Ed Dwight was close to joining NASA’s astronaut corps more than 60 years ago. With an aeronautical engineering degree and experience as an Air Force test pilot, Dwight met the qualifications to become an astronaut. He was one of 26 test pilots the Air Force recommended to NASA for the third class of astronauts in 1963, but he wasn’t selected. Now, the man who would have become the first Black astronaut will finally get a chance to fly to space.

As always, we welcome reader submissions, and if you don’t want to miss an issue, please subscribe using the box below (the form will not appear on AMP-enabled versions of the site). Each report will include information on small-, medium-, and heavy-lift rockets, as well as a quick look ahead at the next three launches on the calendar.

Ed Dwight named to Blue Origin’s next human flight. Blue Origin, Jeff Bezos’ space company, announced Thursday that 90-year-old Ed Dwight, who almost became the first Black astronaut in 1963, will be one of six people to fly to suborbital space on the company’s next New Shepard flight. Dwight, a retired Air Force captain, piloted military fighter jets and graduated test pilot school, following a familiar career track as many of the early astronauts. He was on a short list of astronaut candidates the Air Force provided NASA, but the space agency didn’t include him. It took 20 more years for the first Black American to fly to space. Dwight’s ticket with Blue Origin is sponsored by Space for Humanity, a nonprofit that seeks to expand access to space for all people. Five paying passengers will join Dwight for the roughly 10-minute up-and-down flight to the edge of space over West Texas. Kudos to Space for Humanity and Blue Origin for making this happen.

Return to flight … This mission, named NS-25, will be the first time Blue Origin flies with human passengers since August 2022. Blue Origin hasn’t announced a launch date yet for NS-25. On an uncrewed launch the following month, an engine failure destroyed a New Shepard booster and grounded Blue Origin’s suborbital rocket program for more than 15 months. New Shepard returned to flight December 19 on another research flight, again without anyone onboard. As the mission name suggests, this will be the 25th flight of a New Shepard rocket and the seventh flight with people. Blue Origin has a history of flying aviation pioneers and celebrities. On the first human flight with New Shepard in 2021, the passengers included company founder Jeff Bezos and famed female aviator Wally Funk. (submitted by EllPeaTea)

The easiest way to keep up with Eric Berger’s space reporting is to sign up for his newsletter, we’ll collect his stories in your inbox.

Revisit Astra’s 2020 rocket explosion. In March 2020, as the world was under the grip of COVID, Astra blew up a rocket in remote Alaska and didn’t want anyone to see it. New video published by TechCrunch shows Astra’s Rocket 3 vehicle exploding on its launch pad. This was one of several setbacks that have brought the startup to its knees. The explosion, which occurred at Alaska’s Pacific Spaceport Complex, was simply reported as an “anomaly” at the time, an industry term for pretty much any issue that deviates from the expected outcome, TechCrunch reports. Satellite imagery of the launch site showed burn scars, suggesting an explosion, but the footage published this week confirms the reality of the event. This was Astra’s first orbital-class rocket, and it blew up during a fueling rehearsal.

A sign of things to come … Astra eventually flew its Rocket 3 small satellite launcher seven times, but only two of the flights actually reached orbit. This prompted Astra to abandon its Rocket 3 program and focus on developing a larger rocket, Rocket 4. But the future of this new rocket is in doubt. Astra’s co-founders are taking the company private after its market value and stock price tanked, and it’s not clear where the company will go from here. (submitted by Ken the Bin)

The easiest way to keep up with Eric Berger’s space reporting is to sign up for his newsletter, we’ll collect his stories in your inbox.

Russia’s plan to “restore” its launch industry. Yuri Borisov, chief of the Russian space agency Roscosmos, has outlined a strategy for Russia to regain a dominant position in the global launch market, Ars reports. This will include the development of a partially reusable replacement for the Soyuz rocket called Amur-CNG. The country’s spaceflight enterprise is also working on “ultralight” boosters that will incorporate an element of reusability. In an interview posted on the Roscosmos website, Borisov said he hopes Russia will have a “completely new fleet of space vehicles” by the 2028-2029 timeframe. Russia has previously discussed plans to develop the Amur rocket (the CNG refers to the propellant, liquified methane). The multi-engine vehicle looks somewhat similar to SpaceX’s Falcon 9 rocket in that preliminary designs incorporated landing legs and grid fins to enable a powered first-stage landing.

Reason to doubt … Russia’s launch industry was a global leader a couple of decades ago when prices were cheap relative to Western rockets. But the heavy-lift Proton rocket is nearing retirement after concerns about its reliability, and the still-reliable Soyuz is now excluded from the global market after Russia’s invasion of Ukraine. In the 2000s and 2010s, Russia’s position in the market was supplanted by the European Ariane 5 rocket and then SpaceX’s Falcon 9. Roscosmos originally announced the medium-lift Amur rocket program in 2020 for a maiden flight in 2026. Since then, the rocket has encountered a nearly year-for-year delay in its first test launch. I’ll believe it when I see it. The only new, large rocket Russia has developed in nearly 40 years, the expendable Angara A5, is still launching dummy payloads on test flights a decade after its debut.

Rocket Report: Blue Origin to resume human flights; progress for Polaris Dawn Read More »

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Pentagon calls for tighter integration between military and commercial space

Commercial space, military space, Science, Space, space force / /
Aerial view of the Pentagon on March 31.

Enlarge / Aerial view of the Pentagon on March 31.

Photo by Daniel Slim/AFP via Getty Images

A strategy document released by the Pentagon this week lays out where the US military can most effectively rely on the commercial space industry and what missions should remain in government hands.

“This marks a new effort to harness the remarkable innovation of the commercial space sector to enhance our resilience and strengthen integrated deterrence as a department,” said John Plumb, assistant secretary of defense for space policy.

The Space Force already buys a lot from the commercial space industry. The military doesn’t build or own satellite launch vehicles—those come from commercial companies. While the Space Force operates government-owned reconnaissance and surveillance satellites, it also buys supplementary data and imagery from the commercial industry.

“To protect our men and women in uniform and to ensure the space services they rely on will be available when needed, the department has a responsibility to leverage all tools available, and those tools include commercial solutions,” Plumb said Tuesday. “From launch to space domain awareness to satellite communications and more, the commercial sector’s ability to innovate, to scale production and to rapidly refresh their technology is opening the door to all kinds of possibilities.”

The Pentagon defines the commercial space sector as companies that develop capabilities for sale on the commercial market, where the military is one of many customers. This is separate from the Pentagon’s procurement of government-owned airplanes and satellites from the defense industry.

Ripe for exploitation

Build or buy is an age-old question facing everyone from homeowners to billion-dollar enterprises. When it comes to space, the Pentagon is buying more than ever. The military’s new strategy document outlines 13 mission areas for national security space, and while the commercial space industry is rapidly growing, the Pentagon predominately buys commercial services in only one of those mission areas.

“Out of those 13, the only that’s clearly primarily commercial now is SAML.. which is Space Access, Mobility and Logistics, and space access is launch,” Plumb said. “So SpaceX, Firefly, Rocket Lab, all these different companies doing commercial launch, that’s where the commercial sector clearly can provide services.”

A SpaceX Falcon 9 rocket lifts off February 14 with satellites for the US military's Missile Defense Agency. Another Falcon 9 awaits launch in the foreground.

Enlarge / A SpaceX Falcon 9 rocket lifts off February 14 with satellites for the US military’s Missile Defense Agency. Another Falcon 9 awaits launch in the foreground.

Currently, the military classifies six mission areas as a hybrid of government and commercial capabilities:

  • Cyberspace operations
  • Satellite communications
  • Spacecraft operations,
  • Intelligence, surveillance, and reconnaissance
  • Space domain awareness (tracking of space objects)
  • Environmental monitoring.

In the remaining six mission areas, “a preponderance of functions must be performed by the government, while a select few could be performed by the commercial sector,” officials wrote in the commercial space strategy. In these areas, there is not yet a viable commercial market outside of the government, or commercial capabilities don’t match the government’s needs. These areas include:

  • Command and control (including nuclear command, control, and communications)
  • Electromagnetic warfare
  • Nuclear detonation detection
  • Missile warning
  • Position, navigation, and timing (GPS).

A major tenet of the commercial space strategy is for the military to support the development of new commercial space capabilities. This could involve supporting technology demonstrations and funding scientific research. Over time, new technology and new markets could bring more mission areas into the hybrid or commercial lists.

“I think what this strategy hopes to do is say, yes, continue working on bringing commercial entities in,” Plumb said. “This is actually a thing we want you to do, not just a thing you should be experimenting with.”

Pentagon calls for tighter integration between military and commercial space Read More »

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The world’s most-traveled crew transport spacecraft flies again

commercial crew, Commercial space, crew dragon, Crew-8, falcon 9, human spaceflight, international space station, launch, NASA, Science, Space / /
A SpaceX Falcon 9 rocket lifts off with the Crew-8 mission, sending three NASA astronauts and one Russian cosmonaut on a six-month expedition on the International Space Station.

Enlarge / A SpaceX Falcon 9 rocket lifts off with the Crew-8 mission, sending three NASA astronauts and one Russian cosmonaut on a six-month expedition on the International Space Station.

SpaceX’s oldest Crew Dragon spacecraft launched Sunday night on its fifth mission to the International Space Station, and engineers are crunching data to see if the fleet of Dragons can safely fly as many as 15 times.

It has been five years since SpaceX launched the first Crew Dragon spacecraft on an unpiloted test flight to the space station and nearly four years since SpaceX’s first astronaut mission took off in May 2020. Since then, SpaceX has put its clan of Dragons to use ferrying astronauts and cargo to and from low-Earth orbit.

Now, it’s already time to talk about extending the life of the Dragon spaceships. SpaceX and NASA, which shared the cost of developing the Crew Dragon, initially certified each capsule for five flights. Crew Dragon Endeavour, the first in the Dragon fleet to carry astronauts, is now flying for the fifth time.

This ship has spent 466 days in orbit, longer than any spacecraft designed to transport people to and from Earth. It will add roughly 180 days to its flight log with this mission.

Crew Dragon Endeavour lifted off from Florida aboard a Falcon 9 rocket at 10: 53 pm EST Sunday (03: 53 UTC Monday), following a three-day delay due to poor weather conditions across the Atlantic Ocean, where the capsule would ditch into the sea in the event of a rocket failure during the climb into orbit.

Commander Matthew Dominick, pilot Michael Barratt, mission specialist Jeanette Epps, and Russian cosmonaut Alexander Grebenkin put on their SpaceX pressure suits and strapped into their seats inside Crew Dragon Endeavour Sunday evening at NASA’s Kennedy Space Center. SpaceX loaded liquid propellants into the rocket, while ground teams spent the final hour of the countdown evaluating a small crack discovered on Dragon’s side hatch seal. Managers ultimately cleared the spacecraft for launch after considering whether the crack could pose a safety threat during reentry at the end of the mission.

“We are confident that we understand the issue and can still fly the whole mission safely,” a member of SpaceX’s mission control team told the crew inside Dragon.

This mission, known as Crew-8, launched on a brand-new Falcon 9 booster, which returned to landing a few minutes after liftoff at Cape Canaveral Space Force Station. The Falcon 9’s upper stage released the Dragon spacecraft into orbit about 12 minutes after liftoff. The four-person crew will dock at the space station around 3 am EST (0800 UTC) Tuesday.

Crew-8 will replace the four-person Crew-7 team that has been at the space station since last August. Crew-7 will return to Earth in about one week on SpaceX’s Crew Dragon Endurance spacecraft, which is flying in space for the third time.

The Crew-8 mission came home for a reentry and splashdown off the coast of Florida in late August of this year, wrapping up Crew Dragon Endeavour’s fifth trip to space. This is the current life limit for a Crew Dragon spacecraft, but don’t count out Endeavour just yet.

Fleet management

“Right now, we’re certified for five flights on Dragon, and we’re looking at extending that life out,” said Steve Stich, NASA’s commercial crew program manager. “I think the goal would be for SpaceX to say 15 flights of Dragon. We may not get there in every single system.”

One by one, engineers at SpaceX and NASA are looking at Dragon’s structural skeleton, composite shells, rocket engines, valves, and other components to see how much life is left in them. Some parts of the spacecraft slowly fatigue from the stresses of each launch, reentry, and splashdown, along with the extreme temperature swings the capsule sees thousands of times in orbit. Each Draco thruster on the spacecraft is certified for a certain number of firings.

Some components are already approved for 15 flights, Stich said in a recent press conference. “Some, we’re still in the middle of working on,” he said. “Some of those components have to go through some re-qualification to make sure that they can make it out to 15 flights.”

Re-qualifying a component on a spacecraft typically involves putting hardware through extensive testing on the ground. Because SpaceX reuses hardware, engineers can remove a part from a flown Dragon spacecraft and put it through qualification testing. NASA will get the final say in certifying the Dragon spacecraft for additional flights because the agency is SpaceX’s primary customer for crew missions.

The Dragon fleet is flying more often than SpaceX or NASA originally anticipated. The main reason for this is that Boeing, NASA’s other commercial crew contractor, is running about four years behind SpaceX in getting to its first astronaut launch on the Starliner spacecraft.

When NASA selected SpaceX and Boeing for multibillion-dollar commercial crew contracts in 2014, the agency envisioned alternating between Crew Dragon and Starliner flights every six months to rotate four-person crews at the International Space Station. With Boeing’s delays, SpaceX has picked up the slack.

The world’s most-traveled crew transport spacecraft flies again Read More »

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For Virgin Galactic, becoming profitable means a pause in flying to space

Commercial space, human spaceflight, Science, Space, Spaceport America, suborbital space, Virgin Galactic / /
Virgin Galactic's VSS <em>Unity</em> rocket plane ignites its rocket motor moments after release from a jet-powered carrier aircraft high above New Mexico.” src=”https://cdn.arstechnica.net/wp-content/uploads/2024/02/unity22release-800×922.jpeg”></img><figcaption> <p><a data-height=Enlarge / Virgin Galactic’s VSS Unity rocket plane ignites its rocket motor moments after release from a jet-powered carrier aircraft high above New Mexico.

Last year, Virgin Galactic seemed to finally be hitting a stride toward making commercial suborbital spaceflight. The company flew its SpaceShipTwo rocket plane to the edge of space six times in six months, giving a few Virgin Galactic customers a taste of spaceflight after waiting more than a decade.

Finally, it appeared that Virgin Galactic turned a corner, moving past the setbacks and course corrections that delayed founder Sir Richard Branson’s aim of bringing spaceflight to a wider population. Virgin Galactic officials wouldn’t describe the company’s next step as a setback or a course correction. It’s part of an intentional business strategy to make Branson’s dream a reality.

“That dream behind Virgin Galactic came into sharp focus as we repeatedly flew spaceship Unity in 2023,” said Michael Colglazier, Virgin Galactic’s president and CEO, in a quarterly earnings call this week. “Now, in 2024, we’re poised for even more meaningful accomplishments as we build the fleet of spaceships that will turn the dream into reality and long-term success.”

But to do so, Virgin Galactic needs to give up on the horse that got them here.

On 11 missions, including test flights, the VSS Unity rocket plane has soared higher than 50 miles (80 kilometers)—where space begins, according to the US government’s definition—but it will probably fly just once more. Virgin Galactic is redirecting resources toward completing the development and testing of a new fleet of rocket planes known as Delta-class ships, which the company says will outclass VSS Unity in flight cadence, reusability, and revenue-earning potential.

Colglazier said the first of Virgin Galactic’s Delta ships is on track to begin ground and flight testing next year, with commercial service targeted for 2026 based out of Spaceport America in New Mexico.

One more and done

Late last year, Virgin Galactic announced it would retire VSS Unity by the middle of 2024, following the company’s Galactic 07 or Galactic 08 missions. On Tuesday, a company spokesperson confirmed to Ars that Virgin Galactic will pause flights of VSS Unity after the Galactic 07 mission slated for this spring. That means the rocket plane will fly to space just one more time, taking four customers into suborbital space to experience a few minutes of microgravity before coming back to land on a runway.

Colglazier said this next flight will have a “blended manifest of researchers and private citizens.” The company hasn’t identified any of the passengers, and for the last several flights, hasn’t announced the names of its passengers until after they landed.

Mike Moses, Virgin Galactic’s president of spaceline operations, said the Galactic 07 mission, the final flight of VSS Unity, is scheduled for the second quarter of this year, sometime between the beginning of April and the end of June. He said engineers are looking at a “minor change” to a retention mechanism that malfunctioned on the Galactic 06 flight last month, causing an alignment pin to fall to the ground as the rocket plane separated from its carrier aircraft over New Mexico.

Virgin Galactic reported the anomaly earlier this month, but Moses said the alignment pin performed its function of keeping the VSS Unity spacecraft properly aligned to its carrier jet through pre-flight procedures until the rocket plane separated from the aircraft to fire its rocket motor and climb to the edge of space. The anomaly “posed no safety threat at all during the flight,” he said, but “clearly we don’t want it to fall.”

The reason for pulling VSS Unity off flight status boils down to money, not any technical limitation. In August, Moses told Ars that VSS Unity could be capable of 500 to 1,000 flights.

For Virgin Galactic, becoming profitable means a pause in flying to space Read More »