stoke space

rocket-report:-ula-is-losing-engineers;-spacex-is-launching-every-two-days

Rocket Report: ULA is losing engineers; SpaceX is launching every two days

Every other day —

The first missions of Stoke Space’s reusable Nova rocket will fly in expendable mode.

A Falcon 9 booster returns to landing at Cape Canaveral Space Force Station following a launch Thursday with two WorldView Earth observation satellites for Maxar.

Enlarge / A Falcon 9 booster returns to landing at Cape Canaveral Space Force Station following a launch Thursday with two WorldView Earth observation satellites for Maxar.

Welcome to Edition 7.07 of the Rocket Report! SpaceX has not missed a beat since the Federal Aviation Administration gave the company a green light to resume Falcon 9 launches after a failure last month. In 19 days, SpaceX has launched 10 flights of the Falcon 9 rocket, taking advantage of all three of its Falcon 9 launch pads. This is a remarkable cadence in its own right, but even though it’s a small sample size, it is especially impressive right out of the gate after the rocket’s grounding.

As always, we welcome reader submissions. If you don’t want to miss an issue, please subscribe using the box below (the form will not appear on AMP-enabled versions of the site). Each report will include information on small-, medium-, and heavy-lift rockets as well as a quick look ahead at the next three launches on the calendar.

A quick turnaround for Rocket Lab. Rocket Lab launched its 52nd Electron rocket on August 11 from its private spaceport on Mahia Peninsula in New Zealand, Space News reports. The company’s light-class Electron rocket deployed a small radar imaging satellite into a mid-inclination orbit for Capella Space. This was the shortest turnaround between two Rocket Lab missions from its primary launch base in New Zealand, coming less than nine days after an Electron rocket took off from the same pad with a radar imaging satellite for the Japanese company Synspective. Capella’s Acadia 3 satellite was originally supposed to launch in July, but Capella requested a delay to perform more testing of its spacecraft. Rocket Lab swapped its place in the Electron launch sequence and launched the Synspective mission first.

Now, silence at the launch pad … Rocket Lab hailed the swap as an example of the flexibility provided by Electron, as well as the ability to deliver payloads to specific orbits that are not feasible with rideshare missions, according to Space News. For this tailored launch service, Rocket Lab charges a premium launch price over the price of launching a small payload on a SpaceX rideshare mission. However, SpaceX’s rideshare launches gobble up the lion’s share of small satellites within Rocket Lab’s addressable market. On Friday, a Falcon 9 rocket is slated to launch 116 small payloads into polar orbit. Rocket Lab, meanwhile, projects just one more launch before the end of September and expects to perform 15 to 18 Electron launches this year, a record for the company but well short of the 22 it forecasted earlier in the year. Rocket Lab says customer readiness is the reason it will be far short of projections.

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Defense contractors teaming up on solid rockets. Lockheed Martin and General Dynamics are joining forces to kickstart solid rocket motor production, announcing a strategic teaming agreement today that could see new motors roll off the line as early as 2025, Breaking Defense reports. The new agreement could position a third vendor to enter into the ailing solid rocket motor industrial base, which currently only includes L3Harris subsidiary Aerojet Rocketdyne and Northrop Grumman in the United States. Both companies have struggled to meet demands from weapons makers like Lockheed and RTX, which are in desperate need of solid rocket motors for products such as Javelin or the PAC-3 missiles used by the Patriot missile defense system.

Pressure from startups … Demand for solid rocket motors has skyrocketed since Russia’s invasion of Ukraine as the United States and its partners sought to backfill stocks of weapons like Javelin and Stinger, as well as provide motors to meet growing needs in the space domain. Although General Dynamics has kept its interest in the solid rocket motor market quiet until now, several defense tech startups, such as Ursa Major Technologies, Anduril, and X-Bow Systems, have announced plans to enter the market. (submitted by Ken the Bin)

Going polar with crew. SpaceX will fly the first human spaceflight over the Earth’s poles, possibly before the end of this year, Ars reports. The private Crew Dragon mission will be led by a Chinese-born cryptocurrency entrepreneur named Chun Wang, and he will be joined by a polar explorer, a roboticist, and a filmmaker whom he has befriended in recent years. The “Fram2” mission, named after the Norwegian research ship Fram, will launch into a polar corridor from SpaceX’s launch facilities in Florida and fly directly over the north and south poles. The three- to five-day mission is being timed to fly over Antarctica near the summer solstice in the Southern Hemisphere, to afford maximum lighting.

Wang’s inclination is Wang’s prerogative … Wang told Ars he wanted to try something new, and flying a polar mission aligned with his interests in cold places on Earth. He’s paying the way on a commercial basis, and SpaceX in recent years has demonstrated it can launch satellites into polar orbit from Cape Canaveral, Florida, something no one had done in more than 50 years. The highest-inclination flight ever by a human spacecraft was the Soviet Vostok 6 mission in 1963 when Valentina Tereshkova’s spacecraft reached 65.1 degrees. Now, Fram2 will fly repeatedly and directly over the poles.

Rocket Report: ULA is losing engineers; SpaceX is launching every two days Read More »

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Rocket Report: Firefly delivers for NASA; Polaris Dawn launching this month

No holds barred —

The all-private Polaris Dawn spacewalk mission is set for launch no earlier than July 31.

Four kerosene-fueled Reaver engines power Firefly's Alpha rocket off the pad at Vandenberg Space Force Base, California.

Enlarge / Four kerosene-fueled Reaver engines power Firefly’s Alpha rocket off the pad at Vandenberg Space Force Base, California.

Welcome to Edition 7.01 of the Rocket Report! We’re compiling this week’s report a day later than usual due to the Independence Day holiday. Ars is beginning its seventh year publishing this weekly roundup of rocket news, and there’s a lot of it this week despite the holiday here in the United States. Worldwide, there were 122 launches that flew into Earth orbit or beyond in the first half of 2024, up from 91 in the same period last year.

As always, we welcome reader submissions, and if you don’t want to miss an issue, please subscribe using the box below (the form will not appear on AMP-enabled versions of the site). Each report will include information on small-, medium-, and heavy-lift rockets as well as a quick look ahead at the next three launches on the calendar.

Firefly launches its fifth Alpha flight. Firefly Aerospace placed eight CubeSats into orbit on a mission funded by NASA on the first flight of the company’s Alpha rocket since an upper stage malfunction more than half a year ago, Space News reports. The two-stage Alpha rocket lifted off from Vandenberg Space Force Base in California late Wednesday, two days after an issue with ground equipment aborted liftoff just before engine ignition. The eight CubeSats come from NASA centers and universities for a range of educational, research, and technology demonstration missions. This was the fifth flight of Firefly’s Alpha rocket, capable of placing about a metric ton of payload into low-Earth orbit.

Anomaly resolution … This was the fifth flight of an Alpha rocket since 2021 and the fourth Alpha flight to achieve orbit. But the last Alpha launch in December failed to place its Lockheed Martin payload into the proper orbit due to a problem during the relighting of its second-stage engine. On this week’s launch, Alpha deployed its NASA-sponsored payloads after a single burn of the second stage, then completed a successful restart of the engine for a plane change maneuver. Engineers traced the problem on the last Alpha flight to a software error. (submitted by Ken the Bin)

Two companies added to DoD’s launch pool. Blue Origin and Stoke Space Technologies — neither of which has yet reached orbit — have been approved by the US Space Force to compete for future launches of small payloads, Breaking Defense reports. Blue Origin and Stoke Space join a roster of launch companies eligible to compete for launch task orders the Space Force puts up for bid through the Orbital Services Program-4 (OSP-4) contract. Under this contract, Space Systems Command buys launch services for payloads 400 pounds (180 kilograms) or greater, enabling launch from 12 to 24 months of the award of a task order. The OSP-4 contract has an “emphasis on small orbital launch capabilities and launch solutions for Tactically Responsive Space mission needs,” said Lt. Col. Steve Hendershot, chief of Space Systems Command’s small launch and targets division.

An even dozen … Blue Origin aims to launch its orbital-class New Glenn rocket for the first time as soon as late September, while Stoke Space aims to fly its Nova rocket on an orbital test flight next year. The addition of these two companies means there are 12 providers eligible to bid on OSP-4 task orders. The other companies are ABL Space Systems, Aevum, Astra, Firefly Aerospace, Northrop Grumman, Relativity Space, Rocket Lab, SpaceX, United Launch Alliance, and X-Bow. (submitted by Ken the Bin and brianrhurley)

The easiest way to keep up with Eric Berger’s space reporting is to sign up for his newsletter, we’ll collect his stories in your inbox.

Italian startup test-fires small rocket. Italian rocket builder Sidereus Space Dynamics has completed the first integrated system test of its EOS rocket, European Spaceflight reports. This test occurred Sunday, culminating in a firing of the rocket’s kerosene/liquid oxygen MR-5 main engine for approximately 11 seconds. The EOS rocket is a novel design, utilizing a single-stage-to-orbit architecture, with the reusable booster returning to Earth from orbit for recovery under a parafoil. The rocket stands less than 14 feet (4.2 meters) tall and will be capable of delivering about 29 pounds (13 kilograms) of payload to low-Earth orbit.

A lean operation … After it completes integrated testing on the ground, the company will conduct the first low-altitude EOS test flights. Founded in 2019, Sidereus has raised 6.6 million euros ($7.1 million) to fund the development of the EOS rocket. While this is a fraction of the funding other European launch startups like Isar Aerospace, MaiaSpace, and Orbex have attracted, the Sidereus’s CEO, Mattia Barbarossa, has previously stated that the company intends to “reshape spaceflight in a fraction of the time and with limited resources.” (submitted by EllPeaTea and Ken the Bin)

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Stoke Space ignites its ambitious main engine for the first time

Get stoked! —

“This industry is going toward full reusability. To me, that is the inevitable end state.”

A drone camera captures the hotfire test of Stoke Space's full-flow staged combustion engine at the company's testing facility in early June.

Enlarge / A drone camera captures the hotfire test of Stoke Space’s full-flow staged combustion engine at the company’s testing facility in early June.

Stoke Space

On Tuesday, Stoke Space announced the firing of its first stage rocket engine for the first time earlier this month, briefly igniting it for about two seconds. The company declared the June 5 test a success because the engine performed nominally and will be fired up again soon.

“Data point one is that the engine is still there,” said Andy Lapsa, chief executive of the Washington-based launch company, in an interview with Ars.

The test took place at the company’s facilities in Moses Lake, Washington. Seven of these methane-fueled engines, each intended to have a thrust of 100,000 pounds of force, will power the company’s Nova rocket. This launch vehicle will have a lift capacity of about 5 metric tons to orbit. Lapsa declined to declare a target launch date, but based on historical developmental programs, if Stoke continues to move fast, it could fly Nova for the first time in 2026.

Big ambitions for a small company

Although it remains relatively new in the field of emerging launch companies, Stoke has gathered a lot of attention because of its bold ambitions. The company intends for the two-stage Nova rocket to be fully reusable, with both stages returning to Earth. To achieve a vertical landing, the second stage has a novel design. This oxygen-hydrogen engine is based on a ring of 30 thrusters and a regeneratively cooled heat shield.

Lapsa and Stoke, which now has 125 employees, have also gone for an ambitious design in the first-stage engine tested earlier this month. The engine, with a placeholder name of S1E, is based on full-flow, stage-combustion technology in which the liquid propellants are burned in the engine’s pre-burners. Because of this, they arrive in the engine’s combustion chamber in fully gaseous form, leading to a more efficient mixing.

Such an engine—this technology has only previously been demonstrated in flight by SpaceX’s Raptor engine, on the Starship rocket—is more efficient and should theoretically extend turbine life. But it is also technically demanding to develop, and among the most complex engine designs for a rocket company to begin with. This is not rocket science. It’s exceptionally hard rocket science.

It may seem like Stoke is biting off a lot more than it can chew with Nova’s design. Getting to space is difficult enough for a launch startup, but this company is seeking to build a fully reusable rocket with a brand new second stage design and a first stage engine based on full-flow, staged combustion. I asked Lapsa if he was nuts for taking all of this on.

Are these guys nuts?

“I’ve been around long enough to know that any rocket development program is hard, even if you make it as simple as possible,” he responded. “But this industry is going toward full reusability. To me, that is the inevitable end state. When you start with that north star, any other direction you take is a diversion. If you start designing anything else, it’s not something where you can back into full reusability at any point. It means you’ll have to stop and start over to climb the mountain.”

This may sound like happy talk, but Stoke appears to be delivering on its ambitions. Last September, the company completed a successful “hop” test of its second stage at Moses Lake. This validated its design, thrust vector control, and avionics.

This engine is designed to power the Nova rocket.

Enlarge / This engine is designed to power the Nova rocket.

Stoke Space

After this test, the company turned its focus to developing the S1E engine and put it on the test stand for the first time in April before the first test firing in June. Going from zero to 350,000 horsepower in half a second for the first time had a “pretty high pucker factor,” Lapsa said of the first fully integrated engine test.

Now that this initial test is complete, Stoke will spend the rest of the year maturing the design of the engine, conducting longer test firings, and starting to develop flight stages. After that will come stage tests before the complete Nova vehicle is assembled. At the same time, Stoke is also working with the US Space Force on the regulatory process of refurbishing and modernizing Launch Complex 14 at Cape Canaveral Space Force Station in Florida.

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