starship – Page 2

Rocket Report: Neutron’s pad opens for business; SpaceX gets Falcon 9 green light

rocket report, sls, Space, starship, ted cruz / Tim Belzer / September 5, 2025

All the news that’s fit to lift

“Nobody’s waving the white flag here until the last hour of the last day.”

Image of a Starlink launch on Falcon 9 this week. Credit: SpaceX

Welcome to Edition 8.09 of the Rocket Report! The biggest news of the week happened inside the Beltway rather than on a launch pad somewhere. In Washington, DC, Congress has pushed back on the Trump administration’s plan to stop flying the Space Launch System rocket after Artemis III. Congress made it clear that it wants to keep the booster in business for a long time. The big question now is whether the Trump White House will blink.

As always, we welcome reader submissions, and if you don’t want to miss an issue, please subscribe using the box below (the form will not appear on AMP-enabled versions of the site). Each report will include information on small-, medium-, and heavy-lift rockets as well as a quick look ahead at the next three launches on the calendar.

Israel launches SAR satellite. The Israel Ministry of Defense, Israel Defense Forces, and Israel Aerospace Industries successfully launched the Ofek 19 satellite on Tuesday from the Palmachim Airbase. The launch was carried out by the country’s solid-propellant Shavit 2 rocket. Ofek 19 is a synthetic aperture radar observation satellite with enhanced capabilities, 7 Israel National News reports.

A unique launch posture … This was the seventh launch of the Shavit-2 vehicle, which made its debut in June 2007. The most recent launch prior to this week occurred in March 2023. Because of its geographic location and difficult relations with surrounding countries, Israel launches its rockets to the west, over the Mediterranean Sea. (submitted by MarkW98)

Canadian launch firm invests in launch site. Earlier this summer, Reaction Dynamics, an Ontario-based launch company, closed on a Series A funding round worth $10 million. This will support the next phase of development of the Canadian company’s hybrid propulsion system, of which an initial suborbital demonstration flight is planned for this winter. Now the company has taken some of this funding and invested in a launch site in Nova Scotia, SpaceQ reports.

Getting in on the ground floor … In a transaction worth $1.2 million, Reaction Dynamics is investing in Maritime Launch Services, which is developing the Spaceport Nova Scotia facility. Reaction Dynamics intends to launch its Aurora-8 rocket from the Canadian launch site. Bachar Elzein, the CEO of Reaction Dynamics, said the move made sense for two reasons. The first is that it secures “a spot to launch our very first orbital rocket,” with Elzein adding, “we believe in their vision,” and thus wanted to invest. That second factor had to do with all the work, the heavy lifting, MLS has done to date, to build a spaceport from the ground up. (submitted by JoeyS)

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MaiaSpace completes tank tests. French rocket builder and ArianeGroup subsidiary MaiaSpace announced the completion of a monthslong test campaign that subjected several subscale prototypes of its propellant tanks to high-pressure burst tests, European Spaceflight reports. Over the course of six months, the company conducted 15 “burst” tests of subscale propellant tanks. Burst tests push tanks to failure to assess their structural limits and ensure they can safely withstand pressures well beyond normal operating conditions.

Working toward space … The data collected will be used to validate mechanical models that will inform the final design of the full-scale propellant tanks. The tests come as MaiaSpace continues to work toward the debut flight of its Maia rocket, which could take place in 2027 from French Guiana. At present, the company intends the rocket to have a lift capacity of 1.5 metric tons to low-Earth orbit.

Orienspace secures B+ round funding. Chinese commercial rocket company Orienspace has raised tens of millions of dollars in Series B+ financing as it moves towards a key test flight, Space News reports. Orienspace secured funding of between $27 million and $124 million, according to the Chinese-language Taibo Network. The capital will be used mainly for the follow-up development and mass production of the Gravity-2 medium-lift liquid launch vehicle.

Not a small rocket … The company will soon begin comprehensive ground verification tests for the Gravity-2 and is scheduled to carry out its first flight test by the end of this year. In July, Orienspace successfully conducted a hot fire test of a Gravity-2 kerosene-liquid oxygen first-stage engine, including gimbal and valve system evaluations. Gravity-2 is expected to lift on the order of 20 metric tons to low-Earth orbit.

Rocket Lab unveils Neutron launch complex. As Rocket Lab prepares to roll out its new Neutron, the firm recently unveiled the launch complex from which the vehicle will fly, DefenseNews reports. Located within the Virginia Space Authority’s Mid-Atlantic Regional Spaceport in Wallops Island, the facility, dubbed Launch Complex 3, will support testing, launch, and return missions for the reusable rocket. Rocket Lab sees Neutron as a contender to help ease the bottleneck in demand from both commercial and military customers for a ride to space. Today, that demand is largely being met by a single provider in the medium-lift market, SpaceX.

A launch this year? … It sounds unlikely. During the event, Rocket Lab founder Peter Beck said that although he believes the company’s plan to launch this year is within reach, the schedule is aggressive with no margin for error. Speaking with reporters at the launch site, Beck said the company has some key testing in the coming months to qualify key stages of the rocket, which will give it a better idea of whether it can meet that 2025 timeline. “Nobody’s waving the white flag here until the last hour of the last day,” he said. This one is unlikely to break Berger’s Law, however.

SpaceX obtains approval to ramp up Falcon 9 cadence. The Federal Aviation Administration issued a record of decision on Wednesday approving SpaceX’s plan to more than double the number of Falcon 9 launches from Space Launch Complex-40 (SLC-40), the busiest of the company’s four operational launch pads. The FAA concluded that the proposed launch rate “would not significantly impact the quality of the human environment,” Ars reports.

Reaching ludicrous speed … The environmental review paves the way for SpaceX to launch up to 120 Falcon 9 rockets per year from SLC-40, an increase from 50 launches covered in a previous FAA review in 2020. Since then, the FAA has issued SpaceX temporary approval to go beyond 50 launches from SLC-40. For example, SpaceX launched 62 of its overall 132 Falcon 9 flights last year from SLC-40. SpaceX’s goal for this year is 170 Falcon 9 launches, and the company is on pace to come close to this target.

NASA sets date for science mission. NASA said Thursday that a trio of spacecraft to study the Sun will launch no earlier than September 23, on a Falcon 9 rocket. The missions include NASA’s IMAP (Interstellar Mapping and Acceleration Probe), NASA’s Carruthers Geocorona Observatory, and NOAA’s SWFO-L1 (Space Weather Follow On-Lagrange 1) spacecraft. After launching from Kennedy Space Center, the spacecraft will travel together to their destination at the first Earth-Sun Lagrange point (L1), around 1 million miles from Earth toward the Sun.

Fun in the Sun … The missions will each focus on different effects of the solar wind and space weather, from their origins at the Sun to their farthest reaches billions of miles away at the edge of our Solar System. Research and observations from the missions will help us better understand the Sun’s influence on Earth’s habitability, map our home in space, and protect satellites and voyaging astronauts and airline crews from space weather impacts.

Starship’s heat shield shows promise. One of the key issues ahead of last week’s test of SpaceX’s Starship vehicle was the performance of the upper stage heat shield, Ars reports. When the vehicle landed in the Indian Ocean, it had a decidedly orange tint. So what gives? SpaceX founder Elon Musk provided some clarity after the flight, saying, “Worth noting that the heat shield tiles almost entirely stayed attached, so the latest upgrades are looking good! The red color is from some metallic test tiles that oxidized and the white is from insulation of areas where we deliberately removed tiles.”

A step toward the goal … The successful test and additional information from Musk suggest that SpaceX is making progress on developing a heat shield for Starship. This really is the key technology to make an upper stage rapidly reusable—NASA’s space shuttle orbiters were reusable but required a standing army to refurbish the vehicle between flights. To unlock Starship’s potential, SpaceX wants to be able to refly Starships within 24 hours.

Ted Cruz emerges as key SLS defender. All of the original US senators who created and sustained NASA’s Space Launch System rocket over the last 15 years—Bill Nelson, Kay Bailey Hutchison, and Richard Shelby—have either retired or failed to win reelection. However, Ars reports that a new champion has emerged to continue the fight: Texas Republican Ted Cruz. As part of its fiscal year 2026 budget, the White House sought to end funding for the Space Launch System rocket after the Artemis III mission, and also cancel the Lunar Gateway, an orbital space station that provides a destination for the rocket.

Money for future missions … However, Cruz subsequently crafted a NASA provision tacked onto President Trump’s “One Big, Beautiful Bill.” The Cruz addendum provided $6.7 billion in funding for two additional SLS missions, Artemis IV and Artemis V, and to continue Gateway construction. In several hearings this year, Cruz has made it clear that his priorities for human spaceflight are to beat China back to the Moon and maintain a presence there. However, it is now increasingly clear that he views this as only being possible through continued use of NASA’s SLS rocket.

SpaceX seeks to solve Starship prop demands. If SpaceX is going to fly Starships as often as it wants to, it’s going to take more than rockets and launch pads. Tanker trucks have traditionally delivered rocket propellant to launch pads at America’s busiest spaceports in Florida and California. SpaceX has used the same method of bringing propellant for the first several years of operations at Starbase. But a reusable Starship’s scale dwarfs that of other rockets. It stands more than 400 feet tall, with a capacity for more than a million gallons of super-cold liquid methane and liquid oxygen propellants.

That’s a lot of gas … SpaceX also uses large quantities of liquid nitrogen to chill and purge the propellant loading system for Starship. It takes more than 200 tanker trucks traveling from distant refineries to deliver all of the methane, liquid oxygen, and liquid nitrogen for a Starship launch. SpaceX officials recognize this is not an efficient means of conveying these commodities to the launch pad. It takes time, emits pollution, and clogs roadways. SpaceX’s solution to some of these problems is to build its own plants to generate cryogenic fluids. In a new report, Ars explains how the company plans to do this.

Next three launches

September 5: Falcon 9 | Starlink 10-57 | Kennedy Space Center Florida | 11: 29 UTC

September 5: Ceres 1 | Unknown payload | Jiuquan Satellite Launch Center, China | 11: 35 UTC

September 6: Falcon 9 | Starlink 17-9 | Vandenberg Space Force Base, California | 15: 45 UTC

Eric Berger is the senior space editor at Ars Technica, covering everything from astronomy to private space to NASA policy, and author of two books: Liftoff, about the rise of SpaceX; and Reentry, on the development of the Falcon 9 rocket and Dragon. A certified meteorologist, Eric lives in Houston.

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Starship’s heat shield appears to have performed quite well in test

flight 10, heat shield, Space, spacex, starship / Mike M. / August 29, 2025

One of the more curious aspects of the 10th flight of SpaceX’s Starship rocket on Tuesday was the striking orange discoloration of the second stage. This could be observed on video taken from a buoy near the landing site as the vehicle made a soft landing in the Indian Ocean.

This color—so different from the silvery skin and black tiles that cover Starship’s upper stage—led to all sorts of speculation. Had heating damaged the stainless steel skin? Had the vehicle’s tiles been shucked off, leaving behind some sort of orange adhesive material? Was this actually NASA’s Space Launch System in disguise?

The answer to this question was rather important, as SpaceX founder Elon Musk had said before this flight that gathering data about the performance of this heat shield was the most important aspect of the mission.

We got some answers on Thursday. During the afternoon, the company posted some new high-resolution photos, taken by a drone in the vicinity of the landing location. They offered a clear view of the Starship vehicle with its heat shield intact, albeit with a rust-colored tint.

Musk provided some clarity on this discoloration on Thursday evening, writing on the social media site X, “Worth noting that the heat shield tiles almost entirely stayed attached, so the latest upgrades are looking good! The red color is from some metallic test tiles that oxidized and the white is from insulation of areas where we deliberately removed tiles.”

The new images and information from Musk suggest that SpaceX is making progress on developing a heat shield for Starship. This really is the key technology to make an upper stage rapidly reusable—NASA’s space shuttle orbiters were reusable but required a standing army to refurbish the vehicle between flights. To unlock Starship’s potential, SpaceX wants to be able to refly Starships within 24 hours.

Starship’s heat shield appears to have performed quite well in test Read More »

Rocket Report: SpaceX achieved daily launch this week; ULA recovers booster

alpha rocket, falcon 9, Firefly Aerospace, launch, rocket report, Science, Space, spacex, Starbase, starship, united launch alliance, vulcan, wallops island / Rejus Almole / August 29, 2025

Firefly Aerospace reveals why its Alpha booster exploded after launch in April.

Starship and its Super Heavy booster ascend through a clear sky over Starbase, Texas, on Tuesday evening. A visible vapor cone enveloped the rocket as it passed through maximum aerodynamic pressure and the speed of sound. Credit: Stephen Clark/Ars Technica

Welcome to Edition 8.08 of the Rocket Report! What a week it’s been for SpaceX. The company completed its first successful Starship test flight in nearly a year, and while it wasn’t perfect, it sets up SpaceX for far more ambitious tests ahead. SpaceX’s workhorse rocket, the Falcon 9, launched six times since our last edition of the Rocket Report. Many of these missions were noteworthy in their own right, including the launch of the US military’s X-37B spaceplane, an upgraded Dragon capsule to boost the International Space Station to a higher orbit, and the record 30th launch and landing of a flight-proven Falcon 9 booster. All told, that’s seven SpaceX launches in seven days.

As always, we welcome reader submissions. If you don’t want to miss an issue, please subscribe using the box below (the form will not appear on AMP-enabled versions of the site). Each report will include information on small-, medium-, and heavy-lift rockets, as well as a quick look ahead at the next three launches on the calendar.

Firefly announces cause of Alpha launch failure. Firefly Aerospace closed the investigation into the failure of one of its Alpha rockets during an April mission for Lockheed Martin and received clearance from the FAA to resume launches, Payload reports. The loss of the launch vehicle was a dark cloud hanging over the company’s otherwise successful IPO this month. The sixth flight of Firefly’s Alpha rocket launched in April from Vandenberg Space Force Base, California, and failed when its first stage booster broke apart milliseconds after stage separation. This created a shockwave that destroyed the engine nozzle extension on the second stage, damaging the engine before the second stage ran out of propellant seconds before it attained orbital velocity. Both stages ultimately fell into the Pacific Ocean.

Too much stress … Investigators concluded that “plume induced flow separation” caused the failure. The phenomenon occurs when a rocket’s exhaust disrupts airflow around the vehicle in flight. In this case, Firefly said the rocket was flying at a higher angle of attack than prior missions, which resulted in the flow separation and created intense heat that broke the first stage apart just after it jettisoned from the second stage. Firefly will increase heat shielding on the first stage of the rocket and fly at reduced angles of attack on future missions. Alpha has now launched six times since 2021, with only two complete successes. Firefly said it was working on setting a date for the seventh Alpha launch. (submitted by EllPeaTea)

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ESA books a ticket on European launchers. The European Space Agency has awarded launch service contracts to Avio and Isar Aerospace under its Flight Ticket Initiative, European Spaceflight reports. Announced in October 2023, the Flight Ticket Initiative is a program run jointly by ESA and the European Union that offers subsidized flight opportunities for European companies and organizations seeking to demonstrate new satellite technologies in orbit. The initiative is part of ESA’s strategy to foster the continent’s commercial space industry, offering institutional funding to support satellite and launch companies. Avio won contracts to launch three small European space missions as secondary payloads on Vega C rockets flying into low-Earth orbit. Isar Aerospace will launch two small satellite missions to orbit for European companies.

No other options … Avio and Isar Aerospace were the obvious contenders for the Flight Ticket Initiative from a pool of five European companies eligible for launch awards. The other companies, PLD Space, Orbex, and Rocket Factory Augsburg, haven’t launched their orbital-class rockets yet. Avio, based in Italy, builds the now-operational Vega C rocket, and Germany’s Isar Aerospace launched its first Spectrum rocket earlier this year, but it failed to reach orbit. Avio’s selection replaces Arianespace, which was originally part of the Flight Ticket Initiative. Arianespace was previously responsible for marketing and sales for the Vega rocket, but ESA transferred its Flight Ticket Initiative eligibility to Avio following its split from Arianespace. (submitted by EllPeaTea)

Canadian rocket company ready for launch. NordSpace is preparing to launch its 6-meter tall Taiga rocket from Newfoundland, CBC reports. It will be a suborbital launch, meaning it won’t orbit Earth, but NordSpace says the launch will be the first of a Canadian commercial rocket from a Canadian commercial spaceport. The rocket is powered by a 3D-printed liquid-fueled engine and is a stepping stone to an orbital-class rocket NordSpace is developing called Tundra, scheduled to debut in 2027. The smaller Taiga rocket will launch partially fueled and fire its engine for approximately 60 seconds, according to NordSpace.

Newfoundland to space … The launch site, called the Atlantic Spaceport Complex, is located on the Atlantic coast near the town of St. Lawrence, Newfoundland. It will have two launch pads, one for suborbital flights like Taiga, and another for orbital missions by the Tundra rocket and other launch vehicles from US and European companies. The Taiga launch is scheduled no earlier than Friday morning at 5: 00 am EDT (09: 00 UTC). NordSpace says it is a “fully privately funded and managed initiative crucial for Canada to build a space launch capability that supports our security, economy, and sovereignty.” (submitted by Matthew P)

SpaceX’s reuse idea isn’t so dumb after all. A Falcon 9 rocket launched early Thursday from Kennedy Space Center, Florida, with another batch of Starlink Internet satellites. These types of missions launch multiple times per week, but this flight was special. The first stage of the Falcon 9, designated Booster 1067, launched and landed on drone ship in the Atlantic Ocean, completing its 30th flight to space and back, Ars reports. This is a new record for a reusable orbital-class booster stage and comes less than 24 hours after a preceding SpaceX launch from Florida that marked the 400th Falcon 9 landing on a drone ship since the first offshore recovery in 2016.

30 going for 40 … SpaceX is now aiming for at least 40 launches per Falcon 9 first stage, four times as many flights as the company’s original target for Falcon 9 booster reuse. Many people in the industry were skeptical about SpaceX’s approach to reuse. In the mid-2010s, both the European and Japanese space agencies were looking to develop their next generation of rockets. In both cases, Europe with the Ariane 6 and Japan with the H3, the space agencies opted for traditional, expendable rockets instead of pushing toward reuse. In the United States, the main competitor to SpaceX has historically been United Launch Alliance. Their reaction to SpaceX’s plan to reuse first stages a decade ago was dismissive. ULA dubbed its plan to reuse just the engine section of its Vulcan rocket “Smart Reuse” a few years ago. But ULA hasn’t even attempted to recover the engines from the Vulcan core stage yet, and reuse is still at least several years away.

Russia nears debut of Soyuz-5 rocket. In recent comments to the Russian state-run media service TASS, the chief of Roscosmos said the country’s newest rocket, the Soyuz-5, should take flight for the first time before the end of this year, Ars reports. “Yes, we are planning for December,” said Dmitry Bakanov, the director of Roscosmos, Russia’s main space corporation. “Everything is in place.” According to the report, translated for Ars by Rob Mitchell, the debut launch of Soyuz-5 will mark the first of several demonstration flights, with full operational service not expected to begin until 2028. It will launch from the Baikonur spaceport in Kazakhstan.

Breaking free of Ukraine … From an innovation standpoint, the Soyuz-5 vehicle does not stand out. It has been a decade in the making and is fully expendable, unlike a lot of newer medium-lift rockets coming online in the next several years. However, for Russia, this is an important advancement because it seeks to break some of the country’s dependency on Ukraine for launch technology. The new rocket is also named Irtysh, a river that flows through Russia and Kazakhstan. The rocket has been in development since 2016 and largely repurposes older technology. But for Russia, a key advantage is that it takes rocket elements formerly made in Ukraine and now manufactures them in Russia.

SpaceX launches mission to reboost the ISS. SpaceX completed its 33rd cargo delivery to the International Space Station (ISS) early Monday, when a Dragon supply ship glided to an automated docking with more than 5,000 pounds of scientific experiments and provisions for the lab’s seven-person crew, Ars reports. The resupply flight is part of the normal rotation of cargo and crew missions that keep the space station operating, but this one carries something new. What’s different with this mission is a new rocket pack mounted inside the Dragon spacecraft’s rear trunk section. In the coming weeks, SpaceX and NASA will use this first-of-its-kind propulsion system to begin boosting the altitude of the space station’s orbit.

A rocket on a rocket … SpaceX engineers installed two small Draco rocket engines in the trunk of the Dragon spacecraft. The thrusters have their own dedicated propellant tanks and will operate independently of 16 other Draco thrusters used to maneuver Dragon on its journey to the ISS. When NASA says it’s the right time, SpaceX controllers will command the Draco thrusters to ignite and gently accelerate the massive 450-ton space station. All told, the reboost kit can add about 20 mph, or 9 meters per second, to the space station’s already-dizzying speed. Maintaining the space station’s orbit has previously been the responsibility of Russia.

X-37B rides with SpaceX again. The US military’s reusable winged spaceship rocketed back into orbit from Florida on August 21 atop a SpaceX rocket, kicking off a mission that will, among other things, demonstrate how future spacecraft can navigate without relying on GPS signals, Ars reports. The core of the navigation experiment is what the Space Force calls the “world’s highest performing quantum inertial sensor ever used in space.” The spaceplane also hosts a laser inter-satellite communications demo. This is the eighth flight of the X-37B spaceplane, and the third to launch with SpaceX.

Back to LEO … This mission launched on a Falcon 9 rocket into low-Earth orbit (LEO) a few hundred miles above the Earth. This marks a return to LEO after the previous X-37B mission flew on a Falcon Heavy rocket into a much higher orbit. Many of the spaceplane’s payloads have been classified, but officials typically identify a handful of unclassified experiments flying on each X-37B mission. Past X-37B missions have also deployed small satellites into orbit before returning to Earth for a runway landing at Kennedy Space Center, Florida, or Vandenberg Space Force Base, California.

Rocket Lab cuts the ribbon on Neutron launch pad. Launch Complex 3, the Virginia Spaceport Authority’s Mid-Atlantic Regional Spaceport and home to Rocket Lab’s newest reusable rocket, Neutron, is now complete and celebrated its official opening Thursday, WAVY-TV reports. Officials said Launch Complex 3 is ready to bring the largest orbital launch capacity in the spaceport’s history with Neutron, Rocket Lab’s reusable launch vehicle, a medium-lift vehicle capable of launching 33,000 pounds (15 metric tons) to space for commercial constellations, national security, and interplanetary missions.

Not budging … “We’re trying as hard as we can to get this on the pad by the end of the year and get it away,” said Peter Beck, Rocket Lab’s founder and CEO. Beck is holding to his hope the Neutron rocket will be ready to fly in the next four months, but time is running out to make this a reality. The Neutron rocket will be Rocket Lab’s second orbital-class launch vehicle after the Electron, which can place payloads of several hundred pounds in orbit. Electron has a launch pad in Virginia, too, but most Electron rockets take off from New Zealand.

Starship completes a largely successful test flight. SpaceX launched the 10th test flight of the company’s Starship rocket Tuesday evening, sending the stainless steel spacecraft halfway around the world to an on-target splashdown in the Indian Ocean, Ars reports. The largely successful mission for the world’s largest rocket was an important milestone for SpaceX’s Starship program after months of repeated setbacks, including three disappointing test flights and a powerful explosion on the ground that destroyed the ship that engineers were originally readying for this launch.

Lessons to learn … For the first time, SpaceX engineers received data on the performance of the ship’s upgraded heat shield and control flaps during reentry back into the atmosphere. The three failed Starship test flights to start the year ended before the ship reached reentry. Elon Musk, SpaceX’s founder and CEO, has described developing a durable, reliable heat shield as the most pressing challenge for making Starship a fully and rapidly reusable rocket. But there were lessons to learn from Tuesday’s flight. A large section of the ship transitioned from its original silver color to a rusty hue of orange and brown by the time it reached the Indian Ocean. Officials didn’t immediately address this or say whether it was anticipated.

ULA recovering boosters, too. United Launch Alliance decided to pull four strap-on solid rocket boosters from the Atlantic Ocean after their use on the company’s most recent launch. Photos captured by Florida photographer Jerry Pike showed a solid rocket motor casing on a ship just off the coast of Cape Canaveral. Tory Bruno, ULA’s president and CEO, wrote on X that the booster was one of four flown on the USSF-106 mission earlier this month, which marked the third flight of ULA’s Vulcan rocket and the first with a US national security payload.

A GEM from the sea … The boosters, built by Northrop Grumman, are officially called Graphite Epoxy Motors, or GEMs. They jettison from the Vulcan rocket less than two minutes after liftoff and fall into the ocean. They’re not designed for reuse, but ULA decided to recover this set of four from the Atlantic for inspections. The company also raised from the sea two motors from the previous Vulcan launch last year after one of them suffered a nozzle failure during launch. Bruno wrote on X that “performance and ballistics were spot on” with all four boosters from the more recent USSF-106 mission, but that engineers decided to go ahead and recover them to close out a “nice data set” from inspections of now six recovered motors—two from last year and four this year.

Next three launches

Aug. 30: Falcon 9 | Starlink 17-7 | Vandenberg Space Force Base, California | 03: 09 UTC

Aug. 31: Falcon 9 | Starlink 10-14 | Cape Canaveral Space Force Station, Florida | 11: 15 UTC

Sept. 3: Falcon 9 | Starlink 17-8 | Vandenberg Space Force Base, California | 02: 33 UTC

Stephen Clark is a space reporter at Ars Technica, covering private space companies and the world’s space agencies. Stephen writes about the nexus of technology, science, policy, and business on and off the planet.

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Under pressure after setbacks, SpaceX’s huge rocket finally goes the distance

Commercial space, elon musk, launch, Science, Space, spacex, Starbase, starship, starship flight 10, super heavy / Rejus Almole / August 27, 2025

The ship made it all the way through reentry, turned to a horizontal position to descend through scattered clouds, then relit three of its engines to flip back to a vertical orientation for the final braking maneuver before splashdown.

Things to improve on

There are several takeaways from Tuesday’s flight that will require some improvements to Starship, but these are more akin to what officials might expect from a rocket test program and not the catastrophic failures of the ship that occurred earlier this year.

One of the Super Heavy booster’s 33 engines prematurely shut down during ascent. This has happened before, and while it didn’t affect the booster’s overall performance, engineers will investigate the failure to try to improve the reliability of SpaceX’s Raptor engines, each of which can generate more than a half-million pounds of thrust.

Later in the flight, cameras pointed at one of the ship’s rear flaps showed structural damage to the back of the wing. It wasn’t clear what caused the damage, but super-heated plasma burned through part of the flap as the ship fell deeper into the atmosphere. Still, the flap remained largely intact and was able to help control the vehicle through reentry and splashdown.

“We’re kind of being mean to this Starship a little bit,” Huot said on SpaceX’s live webcast. “We’re really trying to put it through the paces and kind of poke on what some of its weak points are.”

Small chunks of debris were also visible peeling off the ship during reentry. The origin of the glowing debris wasn’t immediately clear, but it may have been parts of the ship’s heat shield tiles. On this flight, SpaceX tested several different tile designs, including ceramic and metallic materials, and one tile design that uses “active cooling” to help dissipate heat during reentry.

A bright flash inside the ship’s engine bay during reentry also appeared to damage the vehicle’s aft skirt, the stainless steel structure that encircles the rocket’s six main engines.

“That’s not what we want to see,” Huot said. “We just saw some of the aft skirt just take a hit. So we’ve got some visible damage on the aft skirt. We’re continuing to reenter, though. We are intentionally stressing the ship as we go through this, so it is not guaranteed to be a smooth ride down to the Indian Ocean.

“We’ve removed a bunch of tiles in kind of critical places across the vehicle, so seeing stuff like that is still valuable to us,” he said. “We are trying to kind of push this vehicle to the limits to learn what its limits are as we design our next version of Starship.”

Shana Diez, a Starship engineer at SpaceX, perhaps summed up Tuesday’s results best on X: “It’s not been an easy year but we finally got the reentry data that’s so critical to Starship. It feels good to be back!”

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Time is running out for SpaceX to make a splash with second-gen Starship

artemis, Commercial space, elon musk, launch, NASA, Science, Space, spacex, Starbase, starship, super heavy, texas / Tim Belzer / August 25, 2025

SpaceX is gearing up for another Starship launch after three straight disappointing test flights.

SpaceX’s 10th Starship rocket awaits liftoff. Credit: Stephen Clark/Ars Technica

STARBASE, Texas—A beehive of aerospace technicians, construction workers, and spaceflight fans descended on South Texas this weekend in advance of the next test flight of SpaceX’s gigantic Starship rocket, the largest vehicle of its kind ever built.

Towering 404 feet (123.1 meters) tall, the rocket was supposed to lift off during a one-hour launch window beginning at 6: 30 pm CDT (7: 30 pm EDT; 23: 30 UTC) Sunday. But SpaceX called off the launch attempt about an hour before liftoff to investigate a ground system issue at Starbase, located a few miles north of the US-Mexico border.

SpaceX didn’t immediately confirm when it might try again to launch Starship, but it could happen as soon as Monday evening at the same time.

It will take about 66 minutes for the rocket to travel from the launch pad in Texas to a splashdown zone in the Indian Ocean northwest of Australia. You can watch the test flight live on SpaceX’s official website. We’ve also embedded a livestream from Spaceflight Now and LabPadre below.

This will be the 10th full-scale test flight of Starship and its Super Heavy booster stage. It’s the fourth flight of an upgraded version of Starship conceived as a stepping stone to a more reliable, heavier-duty version of the rocket designed to carry up to 150 metric tons, or some 330,000 pounds, of cargo to pretty much anywhere in the inner part of our Solar System.

But this iteration of Starship, known as Block 2 or Version 2, has been anything but reliable. After reeling off a series of increasingly successful flights last year with the first-generation Starship and Super Heavy booster, SpaceX has encountered repeated setbacks since debuting Starship Version 2 in January.

Now, there are just two Starship Version 2s left to fly, including the vehicle poised for launch this week. Then, SpaceX will move on to Version 3, the design intended to go all the way to low-Earth orbit, where it can be refueled for longer expeditions into deep space.

A closer look at the top of SpaceX’s Starship rocket, tail number Ship 37, showing some of the different configurations of heat shield tiles SpaceX wants to test on this flight. Credit: Stephen Clark/Ars Technica

Starship’s promised cargo capacity is unparalleled in the history of rocketry. The privately developed rocket’s enormous size, coupled with SpaceX’s plan to make it fully reusable, could enable cargo and human missions to the Moon and Mars. SpaceX’s most conspicuous contract for Starship is with NASA, which plans to use a version of the ship as a human-rated Moon lander for the agency’s Artemis program. With this contract, Starship is central to the US government’s plans to try to beat China back to the Moon.

Closer to home, SpaceX intends to use Starship to haul massive loads of more powerful Starlink Internet satellites into low-Earth orbit. The US military is interested in using Starship for a range of national security missions, some of which could scarcely be imagined just a few years ago. SpaceX wants its factory to churn out a Starship rocket every day, approximately the same rate Boeing builds its workhorse 737 passenger jets.

Starship, of course, is immeasurably more complex than an airliner, and it sees temperature extremes, aerodynamic loads, and vibrations that would destroy a commercial airplane.

For any of this to become reality, SpaceX needs to begin ticking off a lengthy to-do list of technical milestones. The interim objectives include things like catching and reusing Starships and in-orbit ship-to-ship refueling, with a final goal of long-duration spaceflight to reach the Moon and stay there for weeks, months, or years. For a time late last year, it appeared as if SpaceX might be on track to reach at least the first two of these milestones by now.

The 404-foot-tall (123-meter) Starship rocket and Super Heavy booster stand on SpaceX’s launch pad. In the foreground, there are empty loading docks where tanker trucks deliver propellants and other gases to the launch site. Credit: Stephen Clark/Ars Technica

Instead, SpaceX’s schedule for catching and reusing Starships, and refueling ships in orbit, has slipped well into next year. A Moon landing is probably at least several years away. And a touchdown on Mars? Maybe in the 2030s. Before Starship can sniff those milestones, engineers must get the rocket to survive from liftoff through splashdown. This would confirm that recent changes made to the ship’s heat shield work as expected.

Three test flights attempting to do just this ended prematurely in January, March, and May. These failures prevented SpaceX from gathering data on several different tile designs, including insulators made of ceramic and metallic materials, and a tile with “active cooling” to fortify the craft as it reenters the atmosphere.

The heat shield is supposed to protect the rocket’s stainless steel skin from temperatures reaching 2,600° Fahrenheit (1,430° Celsius). During last year’s test flights, it worked well enough for Starship to guide itself to an on-target controlled splashdown in the Indian Ocean, halfway around the world from SpaceX’s launch site in Starbase, Texas.

But the ship lost some of its tiles during each flight last year, causing damage to the ship’s underlying structure. While this wasn’t bad enough to prevent the vehicle from reaching the ocean intact, it would cause difficulties in refurbishing the rocket for another flight. Eventually, SpaceX wants to catch Starships returning from space with giant robotic arms back at the launch pad. The vision, according to SpaceX founder and CEO Elon Musk, is to recover the ship, quickly mount it on another booster, refuel it, and launch it again.

If SpaceX can accomplish this, the ship must return from space with its heat shield in pristine condition. The evidence from last year’s test flights showed engineers had a long way to go for that to happen.

Visitors survey the landscape at Starbase, Texas, where industry and nature collide. Credit: Stephen Clark/Ars Technica

The Starship setbacks this year have been caused by problems in the ship’s propulsion and fuel systems. Another Starship exploded on a test stand in June at SpaceX’s sprawling rocket development facility in South Texas. SpaceX engineers identified different causes for each of the failures. You can read about them in our previous story.

Apart from testing the heat shield, the goals for this week’s Starship flight include testing an engine-out capability on the Super Heavy booster. Engineers will intentionally disable one of the booster’s Raptor engines used to slow down for landing, and instead use another Raptor engine from the rocket’s middle ring. At liftoff, 33 methane-fueled Raptor engines will power the Super Heavy booster off the pad.

SpaceX won’t try to catch the booster back at the launch pad this time, as it did on three occasions late last year and earlier this year. The booster catches have been one of the bright spots for the Starship program as progress on the rocket’s upper stage floundered. SpaceX reused a previously flown Super Heavy booster for the first time on the most recent Starship launch in May.

The booster landing experiment on this week’s flight will happen a few minutes after launch over the Gulf of Mexico east of the Texas coastline. Meanwhile, six Raptor engines will fire until approximately T+plus 9 minutes to accelerate the ship, or upper stage, into space.

The ship is programmed to release eight Starlink satellite simulators from its payload bay in a test of the craft’s payload deployment mechanism. That will be followed by a brief restart of one of the ship’s Raptor engines to adjust its trajectory for reentry, set to begin around 47 minutes into the mission.

If Starship makes it that far, that will be when engineers finally get a taste of the heat shield data they were hungry for at the start of the year.

This story was updated at 8: 30 pm EDT after SpaceX scrubbed Sunday’s launch attempt.

Time is running out for SpaceX to make a splash with second-gen Starship Read More »

SpaceX reveals why the last two Starships failed as another launch draws near

Commercial space, Federal Aviation Administration, launch, Science, Space, spacex, starship / Tim Belzer / August 16, 2025

“SpaceX can now proceed with Starship Flight 10 launch operations under its current license.”

SpaceX completed a six-engine static fire of the next Starship upper stage on August 1. Credit: SpaceX

SpaceX is continuing with final preparations for the 10th full-scale test flight of the company’s enormous Starship rocket after receiving launch approval Friday from the Federal Aviation Administration.

Engineers completed a final test of Starship’s propulsion system with a so-called “spin prime” test Wednesday at the launch site in South Texas. Ground crews then rolled the ship back to a nearby hangar for engine inspections, touchups to its heat shield, and a handful of other chores to ready it for liftoff.

SpaceX has announced the launch is scheduled for no earlier than next Sunday, August 24, at 6: 30 pm local time in Texas (23: 30 UTC).

Like all previous Starship launches, the huge 403-foot-tall (123-meter) rocket will take off from SpaceX’s test site in Starbase, Texas, just north of the US-Mexico border. The rocket consists of a powerful booster stage named Super Heavy, with 33 methane-fueled Raptor engines. Six Raptors power the upper stage, known simply as Starship.

With this flight, SpaceX officials hope to put several technical problems with the Starship program behind them. SpaceX is riding a streak of four disappointing Starship test flights from January through May, and and the explosion and destruction of another Starship vehicle during a ground test in June.

These setbacks followed a highly successful year for the world’s largest rocket in 2024, when SpaceX flew Starship four times and achieved new objectives on each flight. These accomplishments included the first catch of a Super Heavy booster back at the launch pad, proving the company’s novel concept for recovering and reusing the rocket’s first stage.

Starship’s record so far in 2025 is another story. The rocket’s inability to make it through an entire suborbital test flight has pushed back future program milestones, such as the challenging tasks of recovering and reusing the rocket’s upper stage, and demonstrating the ability to refuel another rocket in orbit. Those would both be firsts in the history of spaceflight.

These future tests, and more, are now expected to occur no sooner than next year. This time last year, SpaceX officials hoped to achieve them in 2025. All of these demonstrations are vital for Elon Musk to meet his promise of sending numerous Starships to build a settlement on Mars. Meanwhile, NASA is eager for SpaceX to reel off these tests as quickly as possible because the agency has selected Starship as the human-rated lunar lander for the Artemis Moon program. Once operational, Starship will also be key to building out SpaceX’s next-generation Starlink broadband network.

A good outcome on the next Starship test flight would give SpaceX footing to finally take a step toward these future demos after months of dithering over design dilemmas.

Elon Musk, SpaceX’s founder and CEO, presented an update on Starship to company employees in May. This chart shows the planned evolution from Starship Version 2 (left) to Version 3 (middle), and an even larger rocket (right) in the more distant future.

The FAA said Friday it formally closed the investigation into Starship’s most recent in-flight failure in May, when the rocket started leaking propellant after reaching space, rendering it unable to complete the test flight.

“The FAA oversaw and accepted the findings of the SpaceX-led investigation,” the federal regulator said in a statement. “The final mishap report cites the probable root cause for the loss of the Starship vehicle as a failure of a fuel component. SpaceX identified corrective actions to prevent a reoccurrence of the event.”

Diagnosing failures

SpaceX identified the most probable cause for the May failure as a faulty main fuel tank pressurization system diffuser located on the forward dome of Starship’s primary methane tank. The diffuser failed a few minutes after launch, when sensors detected a pressure drop in the main methane tank and a pressure increase in the ship’s nose cone just above the tank.

The rocket compensated for the drop in main tank pressure and completed its engine burn, but venting from the nose cone and a worsening fuel leak overwhelmed Starship’s attitude control system. Finally, detecting a major problem, Starship triggered automatic onboard commands to vent all remaining propellant into space and “passivate” itself before an unguided reentry over the Indian Ocean, prematurely ending the test flight.

Engineers recreated the diffuser failure on the ground during the investigation, and then redesigned the part to better direct pressurized gas into the main fuel tank. This will also “substantially decrease” strain on the diffuser structure, SpaceX said.

The FAA, charged with ensuring commercial rocket launches don’t endanger public safety, signed off on the investigation and gave the green light for SpaceX to fly Starship again when it is ready.

“SpaceX can now proceed with Starship Flight 10 launch operations under its current license,” the FAA said.

“The upcoming flight will continue to expand the operating envelope on the Super Heavy booster, with multiple landing burn tests planned,” SpaceX said in an update posted to its website Friday. “It will also target similar objectives as previous missions, including Starship’s first payload deployment and multiple reentry experiments geared towards returning the upper stage to the launch site for catch.”

File photo of Starship’s six Raptor engines firing on a test stand in South Texas. Credit: SpaceX

In the aftermath of the test flight in May, SpaceX hoped to fly Starship again by late June or early July. But another accident June 18, this time on the ground, delayed the program another couple of months. The Starship vehicle SpaceX assigned to the next flight, designated Ship 36, exploded on a test stand in Texas as teams filled it with cryogenic propellants for an engine test-firing.

The accident destroyed the ship and damaged the test site, prompting SpaceX to retrofit the sole active Starship launch pad to support testing of the next ship in line—Ship 37. Those tests included a brief firing of all six of the ship’s Raptor engines August 1.

After Ship 37’s final spin prime test Wednesday, workers transported the rocket back to a hangar for evaluation, and crews immediately got to work transitioning the launch pad back to its normal configuration to host a full Super Heavy/Starship stack.

SpaceX said the explosion on the test stand in June was likely caused by damage to a high-pressure nitrogen storage tank inside Starship’s payload bay section. This tank, called a composite overwrapped pressure vessel, or COPV, violently ruptured and led to the ship’s fiery demise. SpaceX said COPVs on upcoming flights will operate at lower pressures, and managers ordered additional inspections on COPVs to look for damage, more proof testing, more stringent acceptance criteria, and a hardware change to address the problem.

Try, try, try, try again

This year began with the first launch of an upgraded version of Starship, known as Version 2 or Block 2, in January. But the vehicle suffered propulsion failures and lost control before the upper stage completed its engine burn to propel the rocket on a trajectory carrying it halfway around the world to splash down in the Indian Ocean. Instead, the rocket broke apart and rained debris over the Bahamas and the Turks and Caicos Islands more than 1,500 miles downrange from Starbase.

That was followed in March by another Starship launch that had a similar result, again scattering debris near the Bahamas. In May, the ninth Starship test flight made it farther downrange and completed its engine burn before spinning out of control in space, preventing it from making a guided reentry to gather data on its heat shield.

Mastering the design of Starship’s heat shield is critical the future of the program. As it has on all of this year’s test flights, SpaceX has installed on the next Starship several different ceramic and metallic tile designs to test alternative materials to protect the vehicle during its scorching plunge back into Earth’s atmosphere. Starship successfully made it through reentry for a controlled splashdown in the sea several times last year, but sensors detected hot spots on the rocket’s stainless steel skin after some of the tiles fell off during launch and descent.

Making the Starship upper stage reusable like the Super Heavy booster will require better performance from the heat shield. The demands of flying the ship home from orbit and attempting a catch at the launch pad far outweigh the challenge of recovering a booster. Coming back from space, the ship encounters much higher temperatures than the booster sees at lower velocities.

Therefore, SpaceX’s most important goal for the 10th Starship flight will be gathering information about how well the ship’s different heat shield materials hold up during reentry. Engineers want to have this data as soon as possible to inform design decisions about the next iteration of Starship—Version 3 or Block 3—that will actually fly into orbit. So far, all Starship launches have intentionally targeted a speed just shy of orbital velocity, bringing the vehicle back through the atmosphere halfway around the world.

Other objectives on the docket for Starship Flight 10 include the deployment of spacecraft simulators mimicking the size of SpaceX’s next-generation Starlink Internet satellites. Like the heat shield data, this has been part of the flight plan for the last three Starship launches, but the rocket never made it far enough to attempt any payload deployment tests.

Thirty-three Raptor engines power the Super Heavy booster downrange from SpaceX’s launch site near Brownsville, Texas, in January. Credit: SpaceX

Engineers also plan to put the Super Heavy booster through the wringer on the next launch. Instead of coming back to Starbase for a catch at the launch pad—something SpaceX has now done three times—the massive booster stage will target a controlled splashdown in the Gulf of Mexico east of the Texas coast. This will give SpaceX room to try new things with the booster, such as controlling the rocket’s final descent with a different mix of engines to see if it could overcome a problem with one of its three primary landing engines.

SpaceX tried to experiment with new ways of landing of the Super Heavy booster on the last test flight, too. The Super Heavy exploded before reaching the ocean, likely due to a structural failure of the rocket’s fuel transfer tube, an internal pipe where methane flows from the fuel tank at the top of the rocket to the engines at the bottom of the booster. SpaceX said the booster flew a higher angle of attack during its descent in May to test the limits of the rocket’s performance. It seems engineers found the limit, and the booster won’t fly at such a high angle of attack next time.

SpaceX has just two Starship Version 2 vehicles in its inventory before moving on to the taller Version 3 configuration, which will also debut improved Raptor engines.

“Every lesson learned, through both flight and ground testing, continues to feed directly into designs for the next generation of Starship and Super Heavy,” SpaceX said. “Two flights remain with the current generation, each with test objectives designed to expand the envelope on vehicle capabilities as we iterate towards fully and rapidly reusable, reliable rockets.”

SpaceX reveals why the last two Starships failed as another launch draws near Read More »

Rocket Report: Channeling the future at Wallops; SpaceX recovers rocket wreckage

artemis, china, FAA, falcon 9, rocket lab, rocket report, Science, Space, space launch system, spacex, starship, super heavy, tianlong 3 / Rejus Almole / July 25, 2025

China’s Space Pioneer seems to be back on track a year after an accidental launch.

A SpaceX Falcon 9 rocket carrying a payload of 24 Starlink Internet satellites soars into space after launching from Vandenberg Space Force Base, California, shortly after sunset on July 18, 2025. This image was taken in Santee, California, approximately 250 miles (400 kilometers) away from the launch site. Credit: Kevin Carter/Getty Images

Welcome to Edition 8.04 of the Rocket Report! The Pentagon’s Golden Dome missile defense shield will be a lot of things. Along with new sensors, command and control systems, and satellites, Golden Dome will require a lot of rockets. The pieces of the Golden Dome architecture operating in orbit will ride to space on commercial launch vehicles. And Golden Dome’s space-based interceptors will essentially be designed as flying fuel tanks with rocket engines. This shouldn’t be overlooked, and that’s why we include a couple of entries discussing Golden Dome in this week’s Rocket Report.

Space-based interceptors are a real challenge. The newly installed head of the Pentagon’s Golden Dome missile defense shield knows the clock is ticking to show President Donald Trump some results before the end of his term in the White House, Ars reports. Gen. Michael Guetlein identified command-and-control and the development of space-based interceptors as two of the most pressing technical challenges for Golden Dome. He believes the command-and-control problem can be “overcome in pretty short order.” The space-based interceptor piece of the architecture is a different story.

Proven physics, unproven economics … “I think the real technical challenge will be building the space-based interceptor,” Guetlein said. “That technology exists. I believe we have proven every element of the physics that we can make it work. What we have not proven is, first, can I do it economically, and then second, can I do it at scale? Can I build enough satellites to get after the threat? Can I expand the industrial base fast enough to build those satellites? Do I have enough raw materials, etc.?” Military officials haven’t said how many space-based interceptors will be required for Golden Dome, but outside estimates put the number in the thousands.

Sign Me Up!

One big defense prime is posturing for Golden Dome. Northrop Grumman is conducting ground-based testing related to space-based interceptors as part of a competition for that segment of the Trump administration’s Golden Dome missile-defense initiative, The War Zone reports. Kathy Warden, Northrop Grumman’s CEO, highlighted the company’s work on space-based interceptors, as well as broader business opportunities stemming from Golden Dome, during a quarterly earnings call this week. Warden identified Northrop’s work in radars, drones, and command-and-control systems as potentially applicable to Golden Dome.

But here’s the real news … “It will also include new innovation, like space-based interceptors, which we’re testing now,” Warden continued. “These are ground-based tests today, and we are in competition, obviously, so not a lot of detail that I can provide here.” Warden declined to respond directly to a question about how the space-based interceptors Northrop Grumman is developing now will actually defeat their targets. (submitted by Biokleen)

Trump may slash environmental rules for rocket launches. The Trump administration is considering slashing rules meant to protect the environment and the public during commercial rocket launches, changes that companies like Elon Musk’s SpaceX have long sought, ProPublica reports. A draft executive order being circulated among federal agencies, and viewed by ProPublica, directs Secretary of Transportation Sean Duffy to “use all available authorities to eliminate or expedite” environmental reviews for launch licenses. It could also, in time, require states to allow more launches or even more launch sites along their coastlines.

Getting political at the FAA … The order is a step toward the rollback of federal oversight that Musk, who has fought bitterly with the Federal Aviation Administration over his space operations, and others have pushed for. Commercial rocket launches have grown exponentially more frequent in recent years. In addition to slashing environmental rules, the draft executive order would make the head of the FAA’s Office of Commercial Space Transportation a political appointee. This is currently a civil servant position, but the last head of the office took a voluntary separation offer earlier this year.

There’s a SPAC for that. An unproven small launch startup is partnering with a severely depleted SPAC trust to do the impossible: go public in a deal they say will be valued at $400 million, TechCrunch reports. Innovative Rocket Technologies Inc., or iRocket, is set to merge with a Special Purpose Acquisition Company, or SPAC, founded by former Commerce Secretary Wilbur Ross. But the most recent regulatory filings by this SPAC showed it was in a tenuous financial position last year, with just $1.6 million held in trust. Likewise, iRocket isn’t flooded with cash. The company has raised only a few million in venture funding, a fraction of what would be needed to develop and test the company’s small orbital-class rocket, named Shockwave.

SpaceX traces a path to orbit for NASA. Two NASA satellites soared into orbit from California aboard a SpaceX Falcon 9 rocket Wednesday, commencing a $170 million mission to study a phenomenon of space physics that has eluded researchers since the dawn of the Space Age, Ars reports. The twin spacecraft are part of the NASA-funded TRACERS mission, which will spend at least a year measuring plasma conditions in narrow regions of Earth’s magnetic field known as polar cusps. As the name suggests, these regions are located over the poles. They play an important but poorly understood role in creating colorful auroras as plasma streaming out from the Sun interacts with the magnetic field surrounding Earth. The same process drives geomagnetic storms capable of disrupting GPS navigation, radio communications, electrical grids, and satellite operations.

Plenty of room for more … The TRACERS satellites are relatively small, each about the size of a washing machine, so they filled only a fraction of the capacity of SpaceX’s Falcon 9 rocket. Three other small NASA tech demo payloads hitched a ride to orbit with TRACERS, kicking off missions to test an experimental communications terminal, demonstrate an innovative scalable satellite platform made of individual building blocks, and study the link between Earth’s atmosphere and the Van Allen radiation belts. In addition to those missions, the European Space Agency launched its own CubeSat to test 5G communications from orbit. Five smallsats from an Australian company rounded out the group. Still, the Falcon 9 rocket’s payload shroud was filled with less than a quarter of the payload mass it could have delivered to the TRACERS mission’s targeted Sun-synchronous orbit.

Tianlong launch pad ready for action. Chinese startup Space Pioneer has completed a launch pad at Jiuquan spaceport in northwestern China for its Tianlong 3 liquid propellent rocket ahead of a first orbital launch, Space News reports. Space Pioneer said the launch pad passed an acceptance test, and ground crews raised a full-scale model of the Tianlong 3 rocket on the launch pad. “The rehearsal test was successfully completed,” said Space Pioneer, one of China’s leading private launch companies. The activation of the launch pad followed a couple of weeks after Space Pioneer announced the completion of static loads testing on Tianlong 3.

More to come … While this is an important step forward for Space Pioneer, construction of the launch pad is just one element the company needs to finish before Tianlong 3 can lift off for the first time. In June 2024, the company ignited Tianlong 3’s nine-engine first stage on a test stand in China. But the rocket broke free of its moorings on the test stand and unexpectedly climbed into the sky before crashing in a fireball nearby. Space Pioneer says the “weak design of the rocket’s tail structure was the direct cause of the failure” last year. The company hasn’t identified next steps for Tianlong 3, or when it might be ready to fly. Tianlong 3 is a kerosene-fueled rocket with nine main engines, similar in design architecture and payload capacity to SpaceX’s Falcon 9. Also, like Falcon 9, Tianlong 3 is supposed to have a recoverable and reusable first stage booster.

Dredging up an issue at Wallops. Rocket Lab has asked regulators for permission to transport oversized Neutron rocket structures through shallow waters to a spaceport off the coast of Virginia as it races to meet a September delivery deadline, TechCrunch reports. The request, which was made in July, is a temporary stopgap while the company awaits federal clearance to dredge a permanent channel to the Wallops Island site. Rocket Lab plans to launch its Neutron medium-lift rocket from the Mid-Atlantic Regional Spaceport (MARS) on Wallops Island, Virginia, a lower-traffic spaceport that’s surrounded by shallow channels and waterways. Rocket Lab has a sizable checklist to tick off before Neutron can make its orbital debut, like mating the rocket stages, performing a “wet dress” rehearsal, and getting its launch license from the Federal Aviation Administration. Before any of that can happen, the rocket hardware needs to make it onto the island from Rocket Lab’s factory on the nearby mainland.

Kedging bets … Access to the channel leading to Wallops Island is currently available only at low tides. So, Rocket Lab submitted an application earlier this year to dredge the channel. The dredging project was approved by the Virginia Marine Resources Commission in May, but the company has yet to start digging because it’s still awaiting federal sign-off from the Army Corps of Engineers. As the company waits for federal approval, Rocket Lab is seeking permission to use a temporary method called “kedging” to ensure the first five hardware deliveries can arrive on schedule starting in September. We don’t cover maritime issues in the Rocket Report, but if you’re interested in learning a little about kedging, here’s a link.

Any better ideas for an Exploration Upper Stage? Not surprisingly, Congress is pushing back against the Trump administration’s proposal to cancel the Space Launch System, the behemoth rocket NASA has developed to propel astronauts back to the Moon. But legislation making its way through the House of Representatives includes an interesting provision that would direct NASA to evaluate alternatives for the Boeing-built Exploration Upper Stage, an upgrade for the SLS rocket set to debut on its fourth flight, Ars reports. Essentially, the House Appropriations Committee is telling NASA to look for cheaper, faster options for a new SLS upper stage.

CYA EUS? … The four-engine Exploration Upper Stage, or EUS, is an expensive undertaking. Last year, NASA’s inspector general reported that the new upper stage’s development costs had ballooned from $962 million to $2.8 billion, and the project had been delayed more than six years. That’s almost a year-for-year delay since NASA and Boeing started development of the EUS. So, what are the options if NASA went with a new upper stage for the SLS rocket? One possibility is a modified version of United Launch Alliance’s dual-engine Centaur V upper stage that flies on the Vulcan rocket. It’s no longer possible to keep flying the SLS rocket’s existing single-engine upper stage because ULA has shut down the production line for it.

Raising Super Heavy from the deep. For the second time, SpaceX has retrieved an engine section from one of its Super Heavy boosters from the Gulf of Mexico, NASASpaceflight.com reports. Images posted on social media showed the tail end of a Super Heavy booster being raised from the sea off the coast of northern Mexico. Most of the rocket’s 33 Raptor engines appear to still be attached to the lower section of the stainless steel booster. Online sleuths who closely track SpaceX’s activities at Starbase, Texas, have concluded the rocket recovered from the Gulf is Booster 13, which flew on the sixth test flight of the Starship mega-rocket last November. The booster ditched in the ocean after aborting an attempted catch back at the launch pad in South Texas.

But why? … SpaceX recovered the engine section of a different Super Heavy booster from the Gulf last year. The company’s motivation for salvaging the wreckage is unclear. “Speculated reasons include engineering research, environmental mitigation, or even historical preservation,” NASASpaceflight reports.

Next three launches

July 26: Vega C | CO3D & MicroCarb | Guiana Space Center, French Guiana | 02: 03 UTC

July 26: Falcon 9 | Starlink 10-26 | Cape Canaveral Space Force Station, Florida | 08: 34 UTC

July 27: Falcon 9 | Starlink 17-2 | Vandenberg Space Force Base, California | 03: 55 UTC

Rocket Report: Channeling the future at Wallops; SpaceX recovers rocket wreckage Read More »

Rocket Report: SpaceX to make its own propellant; China’s largest launch pad

china, european space agency, international space station, interstellar technologies, Japan, launch, long march 10, rocket report, russia, Science, South Korea, soyuz, Space, Space shuttle, spacex, Starbase, starship, united launch alliance, vulcan / Kris Guyer / July 11, 2025

United Launch Alliance begins stacking its third Vulcan rocket for the second time.

Visitors walk by models of a Long March 10 rocket, lunar lander, and crew spacecraft during an exhibition on February 24, 2023 in Beijing, China. Credit: Hou Yu/China News Service/VCG via Getty Images

Welcome to Edition 8.02 of the Rocket Report! It’s worth taking a moment to recognize an important anniversary in the history of human spaceflight next week. Fifty years ago, on July 15, 1975, NASA launched a three-man crew on an Apollo spacecraft from Florida and two Russian cosmonauts took off from Kazakhstan, on course to link up in low-Earth orbit two days later. This was the first joint US-Russian human spaceflight mission, laying the foundation for a strained but enduring partnership on the International Space Station. Operations on the ISS are due to wind down in 2030, and the two nations have no serious prospects to continue any partnership in space after decommissioning the station.

Sizing up Europe’s launch challengers. The European Space Agency has selected five launch startups to become eligible for up to 169 million euros ($198 million) in funding to develop alternatives to Arianespace, the continent’s incumbent launch service provider, Ars reports. The five small launch companies ESA selected are Isar Aerospace, MaiaSpace, Rocket Factory Augsburg, PLD Space, and Orbex. Only one of these companies, Isar Aerospace, has attempted to launch a rocket into orbit. Isar’s Spectrum rocket failed moments after liftoff from Norway on a test flight in March. None of these companies is guaranteed an ESA contract or funding. Over the next several months, ESA and the five launch companies will negotiate with European governments for funding leading up to ESA’s ministerial council meeting in November, when ESA member states will set the agency’s budget for at least the next two years. Only then will ESA be ready to sign binding agreements.

Let’s rank ’em … Ars Technica’s space reporters ranked the five selectees for the European Launcher Challenge in order from most likely to least likely to reach orbit. We put Munich-based Isar Aerospace, the most well-funded of the group, at the top of the list after attempting its first orbital launch earlier this year. Paris-based MaiaSpace, backed by ArianeGroup, comes in second, with plans for a partially reusable rocket. Rocket Factory Augsburg, another Germany company, is in third place after getting close to a launch attempt last year before its first rocket blew up on a test stand. Spanish startup PLD Space is fourth, and Britain’s Orbex rounds out the list. (submitted by EllPeaTea)

Sign Me Up!

Japan’s Interstellar Technologies rakes in more cash. Interstellar Technologies raised 8.9 billion yen ($61.8 million) to boost development of its Zero rocket and research and development of satellite systems, Space News reports. The money comes from Japanese financial institutions, venture capital funds, and debt financing. Interstellar previously received funding through agreements with the Japanese government and Toyota, which Interstellar says will add expertise to scale manufacturing of the Zero rocket for “high-frequency, cost-effective launches.” The methane-fueled Zero rocket is designed to deploy a payload of up to 1 metric ton (2,200 pounds) into low-Earth orbit. The unfortunate news from Interstellar’s fundraising announcement is that the company has pushed back the debut flight of the Zero rocket until 2027.

Straight up … Interstellar has aspirations beyond launch vehicles. The company is also developing a satellite communications business, and some of the money raised in the latest investment round will go toward this segment of the company. Interstellar is open about comparing its ambition to that of SpaceX. “On the satellite side, Interstellar is developing communications satellites that benefit from the company’s own launch capabilities,” the company said in a statement. “Backed by Japan’s Ministry of Internal Affairs and Communications and JAXA’s Space Strategy Fund, the company is building a vertically integrated model, similar to SpaceX’s approach with Starlink.”

Korean startup completes second-stage qual testing. South Korean launch services company Innospace says it has taken another step toward the inaugural launch of its Hanbit-Nano rocket by the year’s end with the qualification of the second stage, Aviation Week & Space Technology reports. The second stage uses an in-house-developed 34-kilonewton (7,643-pound-thrust) liquid methane engine. Innospace says the engine achieved a combustion time of 300 seconds, maintaining stability of the fuel and oxidizer supply system, structural integrity, and the launch vehicle integrated control system.

A true micro-launcher … Innospace’s rocket is modest in size and capacity, even among its cohorts in the small launch market. The Hanbit-Nano rocket is designed to launch approximately 200 pounds (90 kilograms) of payload into Sun-synchronous orbit. “With the success of this second stage engine certification test, we have completed the development of the upper stage of the Hanbit-Nano launch vehicle,” said Kim Soo-jong, CEO of Innospace. “This is a very symbolic and meaningful technological achievement that demonstrates the technological prowess and test operation capabilities that Innospace has accumulated over a long period of time, while also showing that we have entered the final stage for commercial launch. Currently, all executives and staff are doing their best to successfully complete the first stage certification test, which is the final gateway for launch, and we will make every effort to prepare for a smooth commercial launch in the second half of the year.”

Two companies forge unlikely alliance in Dubai. Two German entrepreneurs have joined forces with a team of Russian expats steeped in space history to design a rocket using computational AI models, Payload reports. The “strategic partnership” is between LEAP 71, an AI-enabled design startup, and Aspire Space, a company founded by the son of a Soviet engineer who was in charge of launching Zenit rockets from the Baikonur Cosmodrome in Kazakhstan in the 1980s. The companies will base their operations in Dubai. The unlikely pairing aims to develop a new large reusable launch vehicle capable of delivering up to 15 metric tons to low-Earth orbit. Aspire Space is a particularly interesting company if you’re a space history enthusiast. Apart from the connections of Aspire’s founder to Soviet space history, Aspire’s chief technology officer, Sergey Sopov, started his career at Baikonur working on the Energia heavy-lift rocket and Buran space shuttle, before becoming an executive at Sea Launch later in his career.

Trust the computer … It’s easy to be skeptical about this project, but it has attracted an interesting group of people. LEAP 71 has just two employees—its two German co-founders—but boasts lofty ambitions and calls itself a “pioneer in AI-driven engineering.” As part of the agreement with Aspire Space, LEAP 71 will use a proprietary software program called Noyron to design the entire propulsion stack for Aspire’s rockets. The company says its AI-enabled design approach for Aspire’s 450,000-pound-thrust engine will cut in half the time it took other rocket companies to begin test-firing a new engine of similar size. Rudenko forecasts Aspire’s entire project, including a launcher, reusable spacecraft, and ground infrastructure to support it all, will cost more than $1 billion. So far, the project is self-funded, Rudenko told Payload. (submitted by Lin Kayser)

Russia launches ISS resupply freighter. A Russian Progress supply ship launched July 3 from the Baikonur Cosmodrome in Kazakhstan atop a Soyuz-2.1a rocket, NASASpaceflight reports. Packed with 5,787 pounds (2,625 kilograms) of cargo and fuel, the Progress MS-31 spacecraft glided to an automated docking at the International Space Station two days later. The Russian cosmonauts living aboard the ISS will unpack the supplies carried inside the Progress craft’s pressurized compartment. This was the eighth orbital launch of the year by a Russian rocket, continuing a downward trend in launch activity for the Russian space program in recent years.

Celebrating a golden anniversary … The Soyuz rocket that launched Progress MS-31 was painted an unusual blue and white scheme, as it was originally intended for a commercial launch that was likely canceled after Russia’s invasion of Ukraine. It also sported a logo commemorating the 50th anniversary of the Apollo-Soyuz mission in July 1975.

Chinese rocket moves closer to first launch. Chinese commercial launch firm Orienspace is aiming for a late 2025 debut of its Gravity-2 rocket following a recent first-stage engine hot fire test, Space News reports. The “three-in-one” hot fire test verified the performance of the Gravity-2 rocket’s first stage engine, servo mechanisms, and valves that regulate the flow of propellants into the engine, according to a press release from Orienspace. The Gravity-2 rocket’s recoverable and reusable first stage will be powered by nine of these kerosene-fueled engines. The recent hot fire test “lays a solid foundation” for future tests leading up to the Gravity-2’s inaugural flight.

Extra medium … Orienspace’s first rocket, the solid-fueled Gravity-1, completed its first successful flight last year to place multiple small satellites into orbit. Gravity-2 is a much larger vehicle, standing 230 feet (70 meters) tall, the same height as SpaceX’s Falcon 9 rocket. Orienspace’s new rocket will fly in a core-only configuration or with the assistance of two solid rocket boosters. An infographic released by Orienspace in conjunction with the recent engine hot fire test indicates the Gravity-2 rocket will be capable of hauling up to 21.5 metric tons (47,400 pounds) of cargo into low-Earth orbit, placing its performance near the upper limit of medium-lift launchers.

Senator calls out Texas for trying to steal space shuttle. A political effort to remove space shuttle Discovery from the Smithsonian and place it on display in Texas encountered some pushback on Thursday, as a US senator questioned the expense of carrying out what he described as a theft, Ars reports. “This is not a transfer. It’s a heist,” said Sen. Dick Durbin (D-Ill.) during a budget markup hearing before the Senate Appropriations Committee. “A heist by Texas because they lost a competition 12 years ago.” In April, Republican Sens. John Cornyn and Ted Cruz, both representing Texas, introduced the “Bring the Space Shuttle Home Act” that called for Discovery to be relocated from the National Air and Space Museum’s Steven F. Udvar-Hazy Center in northern Virginia and displayed at Space Center Houston. They then inserted an $85 million provision for the shuttle relocation into the Senate version of the “One Big Beautiful Bill,” which, to comply with Senate rules, was more vaguely worded but was meant to achieve the same goal. That bill was enacted on July 4, when President Donald Trump signed it into law.

Dollar signs … As ridiculous as it is to imagine spending $85 million on moving a space shuttle from one museum to another, it’ll actually cost a lot more to do it safely. Citing research by NASA and the Smithsonian, Durbin said that the total was closer to $305 million and that did not include the estimated $178 million needed to build a facility to house and display Discovery once in Houston. Furthermore, it was unclear if Congress even has the right to remove an artifact, let alone a space shuttle, from the Smithsonian’s collection. The Washington, DC, institution, which serves as a trust instrumentality of the US, maintains that it owns Discovery. The paperwork signed by NASA in 2012 transferred “all rights, interest, title, and ownership” for the spacecraft to the Smithsonian. “This will be the first time ever in the history of the Smithsonian someone has taken one of their displays and forcibly taken possession of it. What are we doing here? They don’t have the right in Texas to claim this,” said Durbin.

Starbase keeps getting bigger. Cameron County, Texas, has given SpaceX the green light to build an air separator facility, which will be located less than 300 feet from the region’s sand dunes, frustrating locals concerned about the impact on vegetation and wildlife, the Texas Tribune reports. The commissioners voted 3–1 to give Elon Musk’s rocket company a beachfront construction certificate and dune protection permit, allowing the company to build a facility to produce gases needed for Starship launches. The factory will separate air into nitrogen and oxygen. SpaceX uses liquid oxygen as a propellant and liquid nitrogen for testing and operations.

Saving the roads … By having the facility on site, SpaceX hopes to make the delivery of those gases more efficient by eliminating the need to have dozens of trucks deliver them from Brownsville. The company says they need more than 200 trucks of liquid nitrogen and oxygen delivered for each launch, a SpaceX engineer told the county during a meeting last week. With their application, SpaceX submitted a plan to mitigate expected negative effects on 865 square feet of dune vegetation and 20 cubic yards of dunes, as well as compensate for expected permanent impacts to 7,735 square feet of dune vegetation and 465 cubic yards of dunes. While the project will be built on property owned by SpaceX, the county holds the authority to manage the construction that affects Boca Chica’s dunes.

ULA is stacking its third Vulcan rocket. A little more than a week after its most recent Atlas V rocket launch, United Launch Alliance rolled a Vulcan booster to the Vertical Integration Facility at Cape Canaveral Space Force Station in Florida on July 2 to begin stacking its first post-certification Vulcan rocket, Spaceflight Now reports. The operation, referred to by ULA as Launch Vehicle on Stand (LVOS), is the first major milestone toward the launch of the third Vulcan rocket. The upcoming launch will be the first operational flight of ULA’s new rocket with a pair of US military payloads, following two certification flights in 2024.

For the second time … This is the second time that this particular Vulcan booster was brought to Space Launch Complex 41 in anticipation of a launch campaign. It was previously readied in late October of last year in support of the USSF-106 mission, the Space Force’s designation for the first national security launch to use the Vulcan rocket. However, plans changed as the process of certifying Vulcan to fly government payloads took longer than expected, and ULA pivoted to launch two Atlas V rockets on commercial missions from the same pad before switching back to Vulcan launch preps.

Progress report on China’s Moon rocket. China’s self-imposed deadline of landing astronauts on the Moon by 2030 is now just five years away, and we’re starting to see some tangible progress. Construction of the launch pad for the Long March 10 rocket, the massive vehicle China will use to launch its first crews toward the Moon, is well along at the Wenchang Space Launch Site on Hainan Island. An image shared on the Chinese social media platform Weibo, and then reposted on X, shows the Long March 10’s launch tower near its final height. A mobile launch platform presumably for the Long March 10 is under construction nearby.

Super heavy … The Long March 10 will be China’s most powerful rocket to date, with the ability to dispatch 27 metric tons of payload toward the Moon, a number comparable to NASA’s Space Launch System. Designed for partial reusability, the Long March 10 will use an all-liquid propulsion system and stand more than 92 meters (300 feet) tall. The rocket will launch Chinese astronauts inside the nation’s next-generation Mengzhou crew capsule, along with a lunar lander to transport crew members from lunar orbit to the surface of the Moon using an architecture similar to NASA’s Apollo program.

Next three launches

July 11: Electron | JAKE 4 | Wallops Flight Facility, Virginia | 23: 45 UTC

July 13: Falcon 9 | Dror 1 | Cape Canaveral Space Force Station, Florida | 04: 31 UTC

July 14: Falcon 9 | Starlink 15-2 | Vandenberg Space Force Base, California | 02: 27 UTC

Rocket Report: SpaceX to make its own propellant; China’s largest launch pad Read More »

SpaceX’s next Starship just blew up on its test stand in South Texas

launch, Science, Space, spacex, Starbase, starship, texas / Tim Belzer / June 19, 2025

SpaceX had high hopes for Starship in 2025, but it’s been one setback after another.

A fireball erupts around SpaceX’s Starship rocket in South Texas late Wednesday night. Credit: LabPadre

SpaceX’s next Starship rocket exploded during a ground test in South Texas late Wednesday, dealing another blow to a program already struggling to overcome three consecutive failures in recent months.

The late-night explosion at SpaceX’s rocket development complex in Starbase, Texas, destroyed the bullet-shaped upper stage that was slated to launch on the next Starship test flight. The powerful blast set off fires around SpaceX’s Massey’s Test Site, located a few miles from the company’s Starship factory and launch pads.

Live streaming video from NASASpaceflight.com and LabPadre—media organizations with cameras positioned around Starbase—showed the 15-story-tall rocket burst into flames shortly after 11: 00 pm local time (12: 00 am EDT; 04: 00 UTC). Local residents as far as 30 miles away reported seeing and feeling the blast.

SpaceX confirmed the Starship, numbered Ship 36 in the company’s inventory, “experienced a major anomaly” on a test stand as the vehicle prepared to ignite its six Raptor engines for a static fire test. These hold-down test-firings are typically one of the final milestones in a Starship launch campaign before SpaceX moves the rocket to the launch pad.

The explosion occurred as SpaceX finished up loading super-cold methane and liquid oxygen propellants into Starship in preparation for the static fire test. The company said the area around the test site was evacuated of all personnel, and everyone was safe and accounted for after the incident. Firefighters from the Brownsville Fire Department were dispatched to the scene.

“Our Starbase team is actively working to safe the test site and the immediate surrounding area in conjunction with local officials,” SpaceX posted on X. “There are no hazards to residents in surrounding communities, and we ask that individuals do not attempt to approach the area while safing operations continue.”

Picking up the pieces

Earlier Wednesday, just hours before the late-night explosion at Starbase, an advisory released by the Federal Aviation Administration showed SpaceX had set June 29 as a tentative launch date for the next Starship test flight. That won’t happen now, and it’s anyone’s guess when SpaceX will have another Starship ready to fly.

Massey’s Test Site, named for a gun range that once occupied the property, is situated on a bend in the Rio Grande River, just a few hundred feet from the Mexican border. The test site is currently the only place where SpaceX can put Starships through proof testing and static fire tests before declaring the rockets are ready to fly.

The extent of the damage to ground equipment at Massey’s was not immediately clear, so it’s too soon to say how long the test site will be out of commission. For now, though, the explosion leaves SpaceX without a facility to support preflight testing on Starships.

The videos embedded below come from NASASpaceflight.com and LabPadre, showing multiple angles of the Starship blast.

The explosion at Massey’s is a reminder of SpaceX’s rocky path to get Starship to this point in its development. In 2020 and 2021, SpaceX lost several Starship prototypes to problems during ground and flight testing. The visual of Ship 36 going up in flames harkens back to those previous explosions, along with the fiery demise of a Falcon 9 rocket on its launch pad in 2016 under circumstances similar to Wednesday night’s incident.

SpaceX has now launched nine full-scale Starship rockets since April 2023, and before the explosion, the company hoped to launch the 10th test flight later this month. Starship’s track record has been dreadful so far this year, with the rocket’s three most recent test flights ending prematurely. These setbacks followed a triumphant 2024, when SpaceX made clear progress on each successive Starship suborbital test flight, culminating in the first catch of the rocket’s massive Super Heavy booster with giant robotic arms on the launch pad tower.

Stacked together, the Super Heavy booster stage and Starship upper stage stand more than 400 feet tall, creating the largest rocket ever built. SpaceX has already flown a reused Super Heavy booster, and the company has designed Starship itself to be recoverable and reusable, too.

After last year’s accomplishments, SpaceX appeared to be on track for a full orbital flight, an attempt to catch and recover Starship itself, and an important in-space refueling demonstration in 2025. The refueling demo has officially slipped into 2026, and it’s questionable whether SpaceX will make enough progress in the coming months to attempt recovery of a ship before the end of this year.

A Super Heavy booster and Starship upper stage are seen in March at SpaceX’s launch pad in South Texas, before the ship was stacked atop the booster for flight. The Super Heavy booster for the next Starship flight completed its static fire test earlier this month. Credit: Brandon Bell/Getty Images

Ambition meets reality

SpaceX debuted an upgraded Starship design, called Version 2 or Block 2, on a test flight in January. It’s been one setback after another since then.

The new Starship design is slightly taller than the version of Starship that SpaceX flew in 2023 and 2024. It has an improved heat shield to better withstand the extreme heat of atmospheric reentry. SpaceX also installed a new fuel feed line system to route methane fuel to the ship’s Raptor engines, and an improved propulsion avionics module controlling the vehicle’s valves and reading sensors.

Despite—or perhaps because of—all of these changes for Starship Version 2, SpaceX has been unable to replicate the successes it achieved with Starship in the last two years. Ships launched on test flights in January and March spun out of control minutes after liftoff, scattering debris over the sea, and in at least one case, onto a car in the Turks and Caicos Islands.

SpaceX engineers concluded the January failure was likely caused by intense vibrations that triggered fuel leaks and fires in the ship’s engine compartment, causing an early shutdown of the rocket’s engines. Engineers said the vibrations were likely in resonance with the vehicle’s natural frequency, intensifying the shaking beyond the levels SpaceX predicted.

The March flight failed in similar fashion, but SpaceX’s investigators determined the most probable root cause was a hardware failure in one of the ship’s engines, a different failure mode than two months before.

During SpaceX’s most recent Starship test flight last month, the rocket completed the ascent phase of the mission as planned, seemingly overcoming the problems that plagued the prior two launches. But soon after the Raptor engines shut down, a fuel leak caused the ship to begin tumbling in space, preventing the vehicle from completing a guided reentry to test the performance of new heat shield materials.

File photo of a Starship static fire in May at Massey’s Test Site.

SpaceX is working on a third-generation Starship design, called Version 3, that the company says could be ready to fly by the end of this year. The upgraded Starship Version 3 design will be able to lift heavier cargo—up to 200 metric tons—into orbit thanks to larger propellant tanks and more powerful Raptor engines. Version 3 will also have the ability to refuel in low-Earth orbit.

Version 3 will presumably have permanent fixes to the problems currently slowing SpaceX’s pace of Starship development. And there are myriad issues for SpaceX’s engineers to solve, from engine reliability and the ship’s resonant frequency, to beefing up the ship’s heat shield and fixing its balky payload bay door.

Once officials solve these problems, it will be time for SpaceX to bring a Starship from low-Earth orbit back to the ground. Then, there’s more cool stuff on the books, like orbital refueling and missions to the Moon in partnership with NASA’s Artemis program. NASA has contracts worth more than $4 billion with SpaceX to develop a human-rated Starship that can land astronauts on the Moon and launch them safely back into space.

The Trump administration’s proposed budget for NASA would cancel the Artemis program’s ultra-expensive Space Launch System rocket and Orion crew capsule after two more flights, leaving commercial heavy-lifters to take over launching astronauts from the Earth to the Moon. SpaceX’s Starship, already on contract with NASA as a human-rated lander, may eventually win more government contracts to fill the role of SLS and Orion under Trump’s proposed budget. Other rockets, such as Blue Origin’s New Glenn, are also well-positioned to play a larger role in human space exploration.

NASA’s official schedule for the first Artemis crew landing on the Moon puts the mission some time in 2027, using SLS and Orion to transport astronauts out to the vicinity of the Moon to meet up with SpaceX’s Starship lunar lander. After that mission, known as Artemis III, NASA would pivot to using commercial rockets from Elon Musk’s SpaceX and Jeff Bezos’ Blue Origin to replace the Space Launch System.

Meanwhile, SpaceX’s founder and CEO has his sights set on Mars. Last month, Musk told his employees he wants to launch the first Starships toward the Red Planet in late 2026, when the positions of Earth and Mars in the Solar System make a direct journey possible. Optimistically, he would like to send people to Mars on Starships beginning in 2028.

All of these missions are predicated on SpaceX mastering routine Starship launch operations, rapid reuse of the ship and booster, and cryogenic refueling in orbit, along with adapting systems such as life support, communications, and deep space navigation for an interplanetary journey.

The to-do list is long for SpaceX’s Starship program—too long for Mars landings to seem realistic any time in the next few years. NASA’s schedule for the Artemis III lunar landing mission in 2027 is also tight, and not only because of Starship’s delays. The development of new spacesuits for astronauts to wear on the Moon may also put the Artemis III schedule at risk. NASA’s SLS rocket and Orion spacecraft have had significant delays throughout their history, so it’s not a sure thing they will be ready in 2027.

While it’s too soon to know the precise impact of Wednesday night’s explosion, we can say with some confidence that the chances of Starship meeting these audacious schedules are lower today than they were yesterday.

SpaceX’s next Starship just blew up on its test stand in South Texas Read More »

Rocket Report: New delay for Europe’s reusable rocket; SpaceX moves in at SLC-37

blue origin, european space agency, falcon 9, launch, NASA, new glenn, rocket report, Science, Space, spacex, starship, united launch alliance / Mike M. / June 13, 2025

Canada is the only G7 nation without a launch program. Quebec wants to do something about that.

This graphic illustrates the elliptical shape of a geosynchronous transfer orbit in green, and the circular shape of a geosynchronous orbit in blue. In a first, SpaceX recently de-orbited a Falcon 9 upper stage from GTO after deploying a communications satellite. Credit: European Space Agency

Welcome to Edition 7.48 of the Rocket Report! The shock of last week’s public spat between President Donald Trump and SpaceX founder Elon Musk has worn off, and Musk expressed regret for some of his comments going after Trump on social media. Musk also backtracked from his threat to begin decommissioning the Dragon spacecraft, currently the only way for the US government to send people to the International Space Station. Nevertheless, there are many people who think Musk’s attachment to Trump could end up putting the US space program at risk, and I’m not convinced that danger has passed.

Quebec invests in small launch company. The government of Quebec will invest CA$10 million ($7.3 million) into a Montreal-area company that is developing a system to launch small satellites into space, The Canadian Press reports. Quebec Premier François Legault announced the investment into Reaction Dynamics at the company’s facility in Longueuil, a Montreal suburb. The province’s economy minister, Christine Fréchette, said the investment will allow the company to begin launching microsatellites into orbit from Canada as early as 2027.

Joining its peers … Canada is the only G7 nation without a domestic satellite launch capability, whether it’s through an independent national or commercial program or through membership in the European Space Agency, which funds its own rockets. The Canadian Space Agency has long eschewed any significant spending on developing a Canadian satellite launcher, and a handful of commercial launch startups in Canada haven’t gotten very far. Reaction Dynamics was founded in 2017 by Bachar Elzein, formerly a researcher in multiphase and reactive flows at École Polytechnique de Montréal, where he specialized in propulsion and combustion dynamics. Reaction Dynamic plans to launch its first suborbital rocket later this year, before attempting an orbital flight with its Aurora rocket as soon as 2027. (submitted by Joey S-IVB)

Sign Me Up!

Another year, another delay for Themis. The European Space Agency’s Themis program has suffered another setback, with the inaugural flight of its reusable booster demonstrator now all but certain to slip to 2026, European Spaceflight reports. It has been nearly six years since the European Space Agency kicked off the Themis program to develop and mature key technologies for future reusable rocket stages. Themis is analogous to SpaceX’s Grasshopper reusable rocket prototype tested more than a decade ago, with progressively higher hop tests to demonstrate vertical takeoff and vertical landing techniques. When the program started, an initial hop test of the first Themis demonstrator was expected to take place in 2022.

Tethered to terra firma … ArianeGroup, which manufactures Europe’s Ariane rockets, is leading the Themis program under contract to ESA, which recently committed an additional 230 million euros ($266 million) to the effort. This money is slated to go toward development of a single-engine variant of the Themis program, continued development of the rocket’s methane-fueled engine, and upgrades to a test stand at ArianeGroup’s propulsion facility in Vernon, France. Two months ago, an official update on the Themis program suggested the first Themis launch campaign would begin before the end of the year. Citing sources close to the program, European Spaceflight reports the first Themis integration tests at the Esrange Space Center in Sweden are now almost certain to slip from late 2025 to 2026.

French startup tests a novel rocket engine. While Europe’s large government-backed rocket initiatives face delays, the continent’s space industry startups are moving forward on their own. One of these companies, a French startup named Alpha Impulsion, recently completed a short test-firing of an autophage rocket engine, European Spaceflight reports. These aren’t your normal rocket engines that burn conventional kerosene, methane, or hydrogen fuel. An autophage engine literally consumes itself as it burns, using heat from the combustion process to melt its plastic fuselage and feed the molten plastic into the combustion chamber in a controlled manner. Alpha Impulsion called the May 27 ground firing a successful test of the “largest autophage rocket engine in the world.”

So, why hasn’t this been done before? … The concept of a self-consuming rocket engine sounds like an idea that’s so crazy it just might work. But the idea remained conceptual from when it was first patented in 1938 until an autophage engine was fired in a controlled manner for the first time in 2018. The autophage design offers several advantages, including its relative simplicity compared to the complex plumbing of liquid and hybrid rockets. But there are serious challenges associated with autophage engines, including how to feed molten fuel into the combustion chamber and how to scale it up to be large enough to fly on a viable rocket. (submitted by trimeta and EllPeaTea)

Rocket trouble delays launch of private crew mission. A propellant leak in a Falcon 9 booster delayed the launch of a fourth Axiom Space private astronaut mission to the International Space Station this week, Space News reports. SpaceX announced the delay Tuesday, saying it needed more time to fix a liquid oxygen leak found in the Falcon 9 booster during inspections following a static-fire test Sunday. “Once complete–and pending Range availability–we will share a new launch date,” the company stated. The Ax-4 mission will ferry four commercial astronauts, led by retired NASA commander Peggy Whitson, aboard a Dragon spacecraft to the ISS for an approximately 14-day stay. Whitson will be joined by crewmates from India, Poland, and Hungary.

Another problem, too … While SpaceX engineers worked on resolving the propellant leak on the ground, a leak of another kind in orbit forced officials to order a longer delay to the Ax-4 mission. In a statement Thursday, NASA said it is working with the Russian space agency to understand a “new pressure signature” in the space station’s Russian service module. For several years, ground teams have monitored a slow air leak in the aft part of the service module, and NASA officials have identified it as a safety risk. NASA’s statement on the matter was vague, only saying that cosmonauts on the station recently inspected the module’s interior surfaces and sealed additional “areas of interest.” The segment is now holding pressure, according to NASA. (submitted by EllPeaTea)

SpaceX tries something new with Falcon 9. With nearly 500 launches under its belt, SpaceX’s Falcon 9 rocket isn’t often up to new tricks. But the company tried something new following a launch June 7 with a radio broadcasting satellite for SiriusXM. The Falcon 9’s upper stage placed the SXM-10 satellite into an elongated, high-altitude transfer orbit, as is typical for payloads destined to operate in geosynchronous orbit more than 22,000 miles (nearly 36,000 kilometers) over the equator. When a rocket releases a satellite in this type of high-energy orbit, the upper stage has usually burned almost all of its propellant, leaving little fuel left over to steer itself back into Earth’s atmosphere for a destructive reentry. This means these upper stages often remain in space for decades, becoming a piece of space junk transiting across the orbits of many other satellites.

Now, a solution … SpaceX usually deorbits rockets after they deploy payloads like Starlink satellites into low-Earth orbit, but deorbiting a rocket from a much higher geosynchronous transfer orbit is a different matter. “Last week, SpaceX successfully completed a controlled deorbit of the SiriusXM-10 upper stage after GTO payload deployment,” wrote Jon Edwards, SpaceX’s vice president of Falcon and Dragon programs. “While we routinely do controlled deorbits for LEO stages (e.g., Starlink), deorbiting from GTO is extremely difficult due to the high energy needed to alter the orbit, making this a rare and remarkable first for us. This was only made possible due to the hard work and brilliance of the Falcon GNC (guidance, navigation, and control) team and exemplifies SpaceX’s commitment to leading in both space exploration and public safety.”

New Glenn gets a tentative launch date. Five months have passed since Blue Origin’s New Glenn rocket made its mostly successful debut in January. At one point the company targeted “late spring” for the second launch of the rocket. However, on Monday, Blue Origin’s CEO, Dave Limp, acknowledged on social media that the rocket’s next flight will now no longer take place until at least August 15, Ars reports. Although he did not say so, this may well be the only other New Glenn launch this year. The mission, with an undesignated payload, will be named “Never Tell Me the Odds,” due to the attempt to land the booster. “One of our key mission objectives will be to land and recover the booster,” Limp wrote. “This will take a little bit of luck and a lot of excellent execution. We’re on track to produce eight GS2s [second stages] this year, and the one we’ll fly on this second mission was hot-fired in April.”

Falling short … Before 2025 began, Limp set expectations alongside Blue Origin founder Jeff Bezos: New Glenn would launch eight times this year. That’s not going to happen. It’s common for launch companies to take a while ramping up the flight rate for a new rocket, but Bezos told Ars in January that his priority for Blue Origin this year was to hit a higher cadence with New Glenn. Elon Musk’s rift with President Donald Trump could open a pathway for Blue Origin to capture more government business if the New Glenn rocket is able to establish a reliable track record. Meanwhile, Limp told Blue Origin employees last month that Jarrett Jones, the manager running the New Glenn program, is taking a sabbatical. Although it appears Jones’ leave may have been planned, the timing is curious.

Making way for Starship at Cape Canaveral. The US Air Force is moving closer to authorizing SpaceX to move into one of the largest launch pads at Cape Canaveral Space Force Station in Florida, with plans to use the facility for up to 76 launches of the company’s Starship rocket each year, Ars reports. A draft Environmental Impact Statement (EIS) released by the Department of the Air Force, which includes the Space Force, found SpaceX’s planned use of Space Launch Complex 37 (SLC-37) at Cape Canaveral would have no significant negative impacts on local environmental, historical, social, and cultural interests. The Air Force also found SpaceX’s plans at SLC-37 will have no significant impact on the company’s competitors in the launch industry.

Bringing the rumble … SLC-37 was the previous home to United Launch Alliance’s Delta IV rocket, which last flew from the site in April 2024, a couple of months after the military announced SpaceX was interested in using the launch pad. While it doesn’t have a lease for full use of the launch site, SpaceX has secured a “right of limited entry” from the Space Force to begin preparatory work. This included the explosive demolition of the launch pad’s Delta IV-era service towers and lightning masts Thursday, clearing the way for eventual construction of two Starship launch towers inside the perimeter of SLC-37. The new Starship launch towers at SLC-37 will join other properties in SpaceX’s Starship empire, including nearby Launch Complex 39A at NASA’s Kennedy Space Center, and SpaceX’s privately owned facility at Starbase, Texas.

Preps continue for Starship Flight 10. Meanwhile, at Starbase, SpaceX is moving forward with preparations for the next Starship test flight, which could happen as soon as next month following three consecutive flights that fell short of expectations. This next launch will be the 10th full-scale test flight of Starship. Last Friday, June 6, SpaceX test-fired the massive Super Heavy booster designated to launch on Flight 10. All 33 of its Raptor engines ignited on the launch pad in South Texas. This is a new Super Heavy booster. On Flight 9 last month, SpaceX flew a reused Super Heavy booster that launched and was recovered on a flight in January.

FAA signs off on SpaceX investigation … The Federal Aviation Administration said Thursday it has closed the investigation into Starship Flight 8 in March, which spun out of control minutes after liftoff, showering debris along a corridor of ocean near the Bahamas and the Turks and Caicos Islands. “The FAA oversaw and accepted the findings of the SpaceX-led investigation,” an agency spokesperson said. “The final mishap report cites the probable root cause for the loss of the Starship vehicle as a hardware failure in one of the Raptor engines that resulted in inadvertent propellant mixing and ignition. SpaceX identified eight corrective actions to prevent a reoccurrence of the event.” SpaceX implemented the corrective actions prior to Flight 9 last month, when Starship progressed further into its mission before starting to tumble in space. It eventually reentered the atmosphere over the Indian Ocean. The FAA has mandated a fresh investigation into Flight 9, and that inquiry remains open.

Next three launches

June 13: Falcon 9 | Starlink 12-26 | Cape Canaveral Space Force Station, Florida | 15: 21 UTC

June 14: Long March 2D | Unknown Payload | Jiuquan Satellite Launch Center, China | 07: 55 UTC

June 16: Atlas V | Project Kuiper KA-02| Cape Canaveral Space Force Station, Florida | 17: 25 UTC

Rocket Report: New delay for Europe’s reusable rocket; SpaceX moves in at SLC-37 Read More »

Prepping for Starship, SpaceX is about to demolish one of ULA’s launch pads

Air Force, cape canaveral space force station, elon musk, Kennedy Space Center, launch, slc-37, Space, space force, spacex, starship / Rejus Almole / June 10, 2025

SpaceX may soon have up to nine active launch pads. Most competitors have one or two.

A Delta IV Heavy rocket stands inside the mobile service tower at Space Launch Complex-37 in this photo from 2014. SpaceX is set to demolish all of the structures seen here. Credit: United Launch Alliance

The US Air Force is moving closer to authorizing SpaceX to move into one of the largest launch pads at Cape Canaveral Space Force Station in Florida, with plans to use the facility for up to 76 launches of the company’s Starship rocket each year.

A draft Environmental Impact Statement (EIS) released this week by the Department of the Air Force, which includes the Space Force, found SpaceX’s planned use of Space Launch Complex 37 (SLC-37) at Cape Canaveral would have no significant negative impacts on local environmental, historical, social, and cultural interests. The Air Force also found SpaceX’s plans at SLC-37 will have no significant impact on the company’s competitors in the launch industry.

The Defense Department is leading the environmental review and approval process for SpaceX to take over the launch site, which the Space Force previously leased to United Launch Alliance, one of SpaceX’s chief rivals in the US launch industry. ULA launched its final Delta IV Heavy rocket from SLC-37 in April 2024, a couple of months after the military announced SpaceX was interested in using the launch pad.

Ground crews are expected to begin removing Delta IV-era structures at the launch pad this week. Multiple sources told Ars demolition could begin as soon as Thursday.

Emre Kelly, a Space Force spokesperson, deferred questions on the schedule for the demolition to SpaceX, which is overseeing the work. But he said the Delta IV’s mobile gantry, fixed umbilical tower, and both lightning towers will come down. Unlike other large-scale demolitions at Cape Canaveral, SpaceX and the Space Force don’t plan to publicize the event ahead of time.

“Demolition of these items will be conducted in accordance with federal and state laws that govern explosive demolition operations,” Kelly said.

In their place, SpaceX plans to build two 600-foot-tall (180-meter) Starship launch integration towers within the 230-acre confines of SLC-37.

Tied at the hip

The Space Force’s willingness to turn over a piece of prime real estate at Cape Canaveral to SpaceX helps illustrate the government’s close relationship with—indeed, reliance on—Elon Musk’s space company. The breakdown of Musk’s relationship with President Donald Trump has, so far, only spawned a war of words between the two billionaires.

But Trump has threatened to terminate Musk’s contracts with the federal government and warned of “serious consequences” for Musk if he donates money to Democratic political candidates. Musk said he would begin decommissioning SpaceX’s Dragon spacecraft, the sole US vehicle ferrying astronauts to and from orbit, before backing off the threat last week.

NASA and the Space Force need SpaceX’s Dragon spacecraft and its Falcon 9 and Falcon Heavy rockets to maintain the International Space Station and launch the nation’s most critical military satellites. The super heavy-lift capabilities Starship will bring to the government could enable a range of new missions, such as global cargo delivery for the military and missions to the Moon and Mars in partnership with NASA.

Fully stacked, the Starship rocket stands more than 400 feet tall. Credit: SpaceX

SpaceX already has a “right of limited entry” to begin preparations to convert SLC-37 into a Starship launch pad. A full lease agreement between the Space Force and SpaceX is expected after the release of the final Environmental Impact Statement.

The environmental approval process began more than a year ago with a notice of intent, followed by studies, evaluations, and scope meetings that fed into the creation of the draft EIS. Now, government officials will host more public meetings and solicit public comments on SpaceX’s plans through late July. Then, sometime this fall, the Department of the Air Force will issue a final EIS and a “record of decision,” according to the project’s official timeline.

A growing footprint

This timeline could allow SpaceX to begin launching Starships from SLC-37 as soon as next year, although the site still requires the demolition of existing structures and construction of new towers, propellant farms, a methane liquefaction plant, water tanks, deluge systems, and other ground support equipment. The construction will likely take more than a year, so perhaps 2027 is a more realistic target.

The company is also studying an option to construct two separate towers for use exclusively as “catch towers” for recovery of Super Heavy boosters and Starship upper stages “if space allows” at SLC-37, according to the draft EIS. According to the Air Force, the initial review process eliminated an option for SpaceX to construct a standalone Starship launch pad on undeveloped property at Cape Canaveral because the site would have a “high potential” for impacting endangered species and is “less ideal” than developing an existing launch pad.

SpaceX’s plan for recovering its reusable Super Heavy and Starship vehicles involves catching them with articulating arms on a tower—either a launch integration structure or a catch-only tower. SpaceX has already demonstrated catching the Super Heavy booster on three test flights at the company’s Starbase launch site in South Texas. An attempt to catch a Starship vehicle returning from low-Earth orbit might happen later this year, assuming SpaceX can correct the technical problems that have stalled the rocket’s advancement in recent months.

Construction crews are outfitting a second Starship launch tower at Starbase, called Pad B, that may also come online before the end of this year. A few miles north of SLC-37, SpaceX has built another Starship tower at Launch Complex 39A, a historic site on NASA property at Kennedy Space Center. Significant work remains ahead at LC-39A to install a new launch mount, finish digging a flame trench, and install all the tanks and plumbing necessary to store and load super-cold propellants into the rocket. The most recent official schedule from SpaceX suggests a first Starship launch from LC-39A could happen before the end of the year, but it’s probably a year or more away.

The Air Force’s draft Environmental Impact Statement includes this map showing SpaceX’s site plan for SLC-37. Credit: Department of the Air Force

Similar to the approach SpaceX is taking at SLC-37, a document released last year indicates the Starship team plans to construct a separate catch tower near the Starship launch tower at LC-39A. If built, these catch towers could simplify Starship operations as the flight rate ramps up, allowing SpaceX to catch a returning rocket at one location while stacking Starships for launch with the chopstick arms on nearby integration towers.

With SpaceX’s growing footprint in Texas and Florida, the company has built, is building, or revealed plans to build at least five Starship launch towers. This number is likely to grow in the coming years as Musk aims to eventually launch and land multiple Starships per day. This will be a gradual ramp-up as SpaceX works through Starship design issues, grows factory capacity, and brings new launch pads online.

Last month, the Federal Aviation Administration—which oversees environmental reviews for launch sites that aren’t on military property—approved SpaceX’s request to launch Starships as many as 25 times per year from Starbase, Texas. The previous limit was five, but the number will likely go up from here. Coming into 2025, SpaceX sought to launch as many as 25 Starships this year, but failures on three of the rockets’ most recent test flights have slowed development, and this goal is no longer achievable.

That’s a lot of launches

Meanwhile, in Florida, the FAA’s environmental review for LC-39A is assessing the impact of launching Starships up to 44 times per year from Kennedy Space Center. At nearby Cape Canaveral Space Force Station, the Air Force is evaluating SpaceX’s proposal for up to 76 Starship flights per year from SLC-37. The scope of each review also includes environmental assessments for Super Heavy and Starship landings within the perimeters of each launch complex.

While the draft EIS for SLC-37 is now public, the FAA hasn’t yet released a similar document for SpaceX’s planned expansion and Starship launch operations at LC-39A, also home to a launch pad used for Falcon 9 and Falcon Heavy flights.

SpaceX will continue launching its workhorse Falcon 9 and Falcon Heavy rockets as Starship launch pads heat up with more test flights. Within a few years, SpaceX could have as many as nine active launch pads spread across three states. The company’s most optimistic vision for Starship would require many more, potentially including offshore launch and landing sites.

At Vandenberg Space Force Base in California, SpaceX has leased the former West Coast launch pad for United Launch Alliance’s Delta IV rocket. SpaceX will prepare this launch pad, known as SLC-6, for Falcon 9 and Falcon Heavy launches starting as soon as next year, augmenting the capacity of the company’s existing Vandenberg launch pad, which is only configured for Falcon 9s. Like the demolition at SLC-37 in Florida, the work to prepare SLC-6 will include the razing of unnecessary towers and structures left over from the Delta IV (and the Space Shuttle) program.

SpaceX has not yet announced any plans to launch Starships from the California spaceport.

SpaceX launches Falcon 9 rockets from Pad 39A at NASA’s Kennedy Space Center and from Pad 40 at Cape Canaveral Space Force Station. The company plans to develop Starship launch infrastructure at Pad 39A and Pad 37. United Launch Alliance flies Vulcan and Atlas V rockets from Pad 41, and Blue Origin has based its New Glenn rocket at Pad 36. Credit: NASA (labels by Ars Technica)

The expansion of SpaceX’s launch facilities comes as most of its closest competitors limit themselves to just one or two launch pads. ULA has reduced its footprint from seven launch pads to two as a cost-cutting measure. Blue Origin, Jeff Bezos’ space company, operates a single launch pad at Cape Canaveral, although it has unannounced plans to open a launch facility at Vandenberg. Rocket Lab has three operational launch pads in New Zealand and Virginia for the light-class Electron rocket and will soon have a fourth in for the medium-lift Neutron launcher.

These were the top four companies in Ars’ most recent annual power ranking of US launch providers.

Two of these competitors, ULA and Blue Origin, complained last year that SpaceX’s target of launching as many as 120 Starships per year from Florida’s Space Coast could force them to clear their launch pads for safety reasons. The Space Force is responsible for ensuring all personnel remain outside of danger areas during testing and launch operations.

It could become quite busy at Cape Canaveral. Military officials forecast that launch providers not named SpaceX could fly more than 110 launches per year. The Air Force acknowledged in the draft EIS that SpaceX’s plans for up to 76 launches and 152 landings (76 Starships and 76 Super Heavy boosters) per year at SLC-37 “could result in planning constraints for other range user operations.” This doesn’t take into account the FAA’s pending approval for up to 44 Starship flights per year from LC-39A.

But the report suggests SpaceX’s plans to launch from SLC-37 won’t require the evacuation of ULA and Blue Origin’s launch pads. While the report doesn’t mention the specific impact of Starship launches on ULA and Blue Origin, the Air Force wrote that work could continue on SpaceX’s own Falcon 9 launch pad at SLC-40 during a Starship launch at SLC-37. Because SLC-40 is closer to SLC-37 than ULA and Blue Origin’s pads, this finding seems to imply workers could remain at those launch sites.

The Air Force’s environmental report also doesn’t mention possible impacts of Starship launches from NASA property on nearby workers. It also doesn’t include any discussion of how Starship launches from SLC-37 might affect workers’ access to other facilities, such as offices and hangars, closer to the launch pad.

The bottom line of this section of the Air Force’s environmental report concluded that Starship flights from SLC-37 “should have no significant impact” on “ongoing and future activities” at the spaceport.

Shipping Starships

While SpaceX builds out its Starship launch pads on the Florida coast, the company is also constructing a Starship integration building a few miles away at Kennedy Space Center. This structure, called Gigabay, will be located next to an existing SpaceX building used for Falcon 9 processing and launch control.

The sprawling Gigabay will stand 380 feet tall and provide approximately 46.5 million cubic feet of interior processing space with 815,000 square feet of workspace, according to SpaceX. The company says this building should be operational by the end of 2026. SpaceX is also planning a co-located Starship manufacturing facility, similar to the Starfactory building recently completed at Starbase, Texas.

Until this factory is up and running, SpaceX plans to transport Starships and Super Heavy boosters horizontally via barges from South Texas to Cape Canaveral.

Prepping for Starship, SpaceX is about to demolish one of ULA’s launch pads Read More »

SpaceX may have solved one problem only to find more on latest Starship flight

Commercial space, elon musk, launch, NASA, Science, Space, spacex, Starbase, starship, starship flight 9, texas / Paul Patrick / May 28, 2025

SpaceX’s ninth Starship survived launch, but engineers now have more problems to overcome.

An onboard camera shows the six Raptor engines on SpaceX’s Starship upper stage, roughly three minutes after launching from South Texas on Tuesday. Credit: SpaceX

SpaceX made some progress on another test flight of the world’s most powerful rocket Tuesday, finally overcoming technical problems that plagued the program’s two previous launches.

But minutes into the mission, SpaceX’s Starship lost control as it cruised through space, then tumbled back into the atmosphere somewhere over the Indian Ocean nearly an hour after taking off from Starbase, Texas, the company’s privately owned spaceport near the US-Mexico border.

SpaceX’s next-generation rocket is designed to eventually ferry cargo and private and government crews between the Earth, the Moon, and Mars. The rocket is complex and gargantuan, wider and longer than a Boeing 747 jumbo jet, and after nearly two years of steady progress since its first test flight in 2023, this has been a year of setbacks for Starship.

During the rocket’s two previous test flights—each using an upgraded “Block 2” Starship design—problems in the ship’s propulsion system led to leaks during launch, eventually triggering an early shutdown of the rocket’s main engines. On both flights, the vehicle spun out of control and broke apart, spreading debris over an area near the Bahamas and the Turks and Caicos Islands.

The good news is that that didn’t happen Tuesday. The ship’s main engines fired for their full duration, putting the vehicle on its expected trajectory toward a splashdown in the Indian Ocean. For a short time, it appeared the ship was on track for a successful flight.

“Starship made it to the scheduled ship engine cutoff, so big improvement over last flight! Also, no significant loss of heat shield tiles during ascent,” wrote Elon Musk, SpaceX’s founder and CEO, on X.

The bad news is that Tuesday’s test flight revealed more problems, preventing SpaceX from achieving the most important goals Musk outlined going into the launch.

“Leaks caused loss of main tank pressure during the coast and reentry phase,” Musk posted on X. “Lot of good data to review.”

With the loss of tank pressure, the rocket started slowly spinning as it coasted through the blackness of space more than 100 miles above the Earth. This loss of control spelled another premature end to a Starship test flight. Most notable among the flight’s unmet objectives was SpaceX’s desire to study the performance of the ship’s heat shield, which includes improved heat-absorbing tiles to better withstand the scorching temperatures of reentry back into the atmosphere.

“The most important thing is data on how to improve the tile design, so it’s basically data during the high heating, reentry phase in order to improve the tiles for the next iteration,” Musk told Ars Technica before Tuesday’s flight. “So we’ve got like a dozen or more tile experiments. We’re trying different coatings on tiles. We’re trying different fabrication techniques, different attachment techniques. We’re varying the gap filler for the tiles.”

Engineers are hungry for data on the changes to the heat shield, which can’t be fully tested on the ground. SpaceX officials hope the new tiles will be more robust than the ones flown on the first-generation, or Block 1, version of Starship, allowing future ships to land and quickly launch again, without the need for time-consuming inspections, refurbishment, and in some cases, tile replacements. This is a core tenet of SpaceX’s plans for Starship, which include delivering astronauts to the surface of the Moon, proliferating low-Earth orbit with refueling tankers, and eventually helping establish a settlement on Mars, all of which are predicated on rapid reusability of Starship and its Super Heavy booster.

Last year, SpaceX successfully landed three Starships in the Indian Ocean after they survived hellish reentries, but they came down with damaged heat shields. After an early end to Tuesday’s test flight, SpaceX’s heat shield engineers will have to wait a while longer to satiate their appetites. And the longer they have to wait, the longer the wait for other important Starship developmental tests, such as a full orbital flight, in-space refueling, and recovery and reuse of the ship itself, replicating what SpaceX has now accomplished with the Super Heavy booster.

Failing forward or falling short?

The ninth flight of Starship began with a booming departure from SpaceX’s Starbase launch site at 6: 35 pm CDT (7: 35 pm EDT; 23: 35 UTC) Tuesday.

After a brief hold to resolve last-minute technical glitches, SpaceX resumed the countdown clock to tick away the final seconds before liftoff. A gush of water poured over the deck of the launch pad just before 33 methane-fueled Raptor engines ignited on the rocket’s massive Super Heavy first stage booster. Once all 33 engines lit, the enormous stainless steel rocket—towering more than 400 feet (123 meters)—began to climb away from Starbase.

SpaceX’s Starship rocket, flying with a reused first-stage booster for the first time, climbs away from Starbase, Texas. Credit: SpaceX

Heading east, the Super Heavy booster produced more than twice the power of NASA’s Saturn V rocket, an icon of the Apollo Moon program, as it soared over the Gulf of Mexico. After two-and-a-half minutes, the Raptor engines switched off and the Super Heavy booster separated from Starship’s upper stage.

Six Raptor engines fired on the ship to continue pushing it into space. As the booster started maneuvering for an attempt to target an intact splashdown in the sea, the ship burned its engines more than six minutes, reaching a top speed of 16,462 mph (26,493 kilometers per hour), right in line with preflight predictions.

A member of SpaceX’s launch team declared “nominal orbit insertion” a little more than nine minutes into the flight, indicating the rocket reached its planned trajectory, just shy of the velocity required to enter a stable orbit around the Earth.

The flight profile was supposed to take Starship halfway around the world, with the mission culminating in a controlled splashdown in the Indian Ocean northwest of Australia. But a few minutes after engine shutdown, the ship started to diverge from SpaceX’s flight plan.

First, SpaceX aborted an attempt to release eight simulated Starlink Internet satellites in the first test of the Starship’s payload deployer. The cargo bay door would not fully open, and engineers called off the demonstration, according to Dan Huot, a member of SpaceX’s communications team who hosted the company’s live launch broadcast Tuesday.

That, alone, would not have been a big deal. However, a few minutes later, Huot made a more troubling announcement.

“We are in a little bit of a spin,” he said. “We did spring a leak in some of the fuel tank systems inside of Starship, which a lot of those are used for attitude control. So, at this point, we’ve essentially lost our attitude control with Starship.”

This eliminated any chance for a controlled reentry and an opportunity to thoroughly scrutinize the performance of Starship’s heat shield. The spin also prevented a brief restart of one of the ship’s Raptor engines in space.

“Not looking great for a lot of our on-orbit objectives for today,” Huot said.

SpaceX continued streaming live video from Starship as it soared over the Atlantic Ocean and Africa. Then, a blanket of super-heated plasma enveloped the vehicle as it plunged into the atmosphere. Still in a slow tumble, the ship started shedding scorched chunks of its skin before the screen went black. SpaceX lost contact with the vehicle around 46 minutes into the flight. The ship likely broke apart over the Indian Ocean, dropping debris into a remote swath of sea within its expected flight corridor.

Victories where you find them

Although the flight did not end as well as SpaceX officials hoped, the company made some tangible progress Tuesday. Most importantly, it broke the streak of back-to-back launch failures on Starship’s two most recent test flights in January and March.

SpaceX’s investigation earlier this year into a January 16 launch failure concluded vibrations likely triggered fuel leaks and fires in the ship’s engine compartment, causing an early shutdown of the rocket’s engines. Engineers said the vibrations were likely in resonance with the vehicle’s natural frequency, intensifying the shaking beyond the levels SpaceX predicted.

Engineers made fixes and launched the next Starship test flight March 6, but it again encountered trouble midway through the ship’s main engine burn. SpaceX said earlier this month that the inquiry into the March 6 failure found its most probable root cause was a hardware failure in one of the upper stage’s center engines, resulting in “inadvertent propellant mixing and ignition.”

In its official statement, the company was silent on the nature of the hardware failure but said engines for future test flights will receive additional preload on key joints, a new nitrogen purge system, and improvements to the propellant drain system. A new generation of Raptor engines, known as Raptor 3, should begin flying around the end of this year with additional improvements to address the failure mechanism, SpaceX said.

Another bright spot in Tuesday’s test flight was that it marked the first time SpaceX reused a Super Heavy booster from a prior launch. The booster used Tuesday previously launched on Starship’s seventh test flight in January before it was caught back at the launch pad and refurbished for another space shot.

Booster 14 comes in for the catch after flying to the edge of space on January 16. SpaceX flew this booster again Tuesday but did not attempt a catch. Credit: SpaceX

After releasing the Starship upper stage to continue its journey into space, the Super Heavy booster flipped around to fly tail-first and reignited 13 of its engines to begin boosting itself back toward the South Texas coast. On this test flight, SpaceX aimed the booster for a hard splashdown in the ocean just offshore from Starbase, rather than a mid-air catch back at the launch pad, which SpaceX accomplished on three of its four most recent test flights.

SpaceX made the change for a few reasons. First, engineers programmed the booster to fly at a higher angle of attack during its descent, increasing the amount of atmospheric drag on the vehicle compared to past flights. This change should reduce propellant usage on the booster’s landing burn, which occurs just before the rocket is caught by the launch pad’s mechanical arms, or “chopsticks,” on a recovery flight.

During the landing burn itself, engineers wanted to demonstrate the booster’s ability to respond to an engine failure on descent by using just two of the rocket’s 33 engines for the end of the burn, rather than the usual three. Instead, the rocket appeared to explode around the beginning of the landing burn before it could complete the final landing maneuver.

Before the explosion at the end of its flight, the booster appeared to fly as designed. Data displayed on SpaceX’s live broadcast of the launch showed all 33 of the rocket’s engines fired normally during its initial ascent from Texas, a reassuring sign for the reliability of the Super Heavy booster.

SpaceX kicked off the year with the ambition to launch as many as 25 Starship test flights in 2025, a goal that now seems to be unattainable. However, an X post by Musk on Tuesday night suggested a faster cadence of launches in the coming months. He said the next three Starships could launch at intervals of about once every three to four weeks. After that, SpaceX is expected to transition to a third-generation, or Block 3, Starship design with more changes.

It wasn’t immediately clear how long it might take SpaceX to correct whatever problems caused Tuesday’s test flight woes. The Starship vehicle for the next flight is already built and completed cryogenic prooftesting April 27. For the last few ships, SpaceX has completed this cryogenic testing milestone around one-and-a-half to three months prior to launch.

A spokesperson for the Federal Aviation Administration said the agency is “actively working” with SpaceX in the aftermath of Tuesday’s test flight but did not say if the FAA will require SpaceX to conduct a formal mishap investigation.

Shana Diez, director of Starship engineering at SpaceX, chimed in with her own post on X. Based on preliminary data from Tuesday’s flight, she is optimistic the next test flight will fly soon. She said engineers still need to examine data to confirm none of the problems from Starship’s previous flight recurred on this launch but added that “all evidence points to a new failure mode” on Tuesday’s test flight.

SpaceX will also study what caused the Super Heavy booster to explode on descent before moving forward with another booster catch attempt at Starbase, she said.

“Feeling both relieved and a bit disappointed,” Diez wrote. “Could have gone better today but also could have gone much worse.”

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