starship

Rocket Report: China launches refueling demo; DoD’s big appetite for hypersonics

blue origin, china, hypersonic vehicles, launch, military space, NASA, rocket lab, rocket report, Science, Space, spacex, starship / Tim Belzer / January 10, 2025

We’re just a few days away from getting a double-dose of heavy-lift rocket action.

Stratolaunch’s Talon-A hypersonic rocket plane will be used for military tests involving hypersonic missile technology. Credit: Stratolaunch

Welcome to Edition 7.26 of the Rocket Report! Let’s pause and reflect on how far the rocket business has come in the last 10 years. On this date in 2015, SpaceX made the first attempt to land a Falcon 9 booster on a drone ship positioned in the Atlantic Ocean. Not surprisingly, the rocket crash-landed. In less than a year and a half, though, SpaceX successfully landed reusable Falcon 9 boosters onshore and offshore, and now has done it nearly 400 times. That was remarkable enough, but we’re in a new era now. Within a few days, we could see SpaceX catch its second Super Heavy booster and Blue Origin land its first New Glenn rocket on an offshore platform. Extraordinary.

As always, we welcome reader submissions. If you don’t want to miss an issue, please subscribe using the box below (the form will not appear on AMP-enabled versions of the site). Each report will include information on small-, medium-, and heavy-lift rockets as well as a quick look ahead at the next three launches on the calendar.

Our annual ranking of the top 10 US launch companies. You can easily guess who made the top of the list: the company that launched Falcon rockets 134 times in 2024 and launched the most powerful and largest rocket ever built on four test flights, each accomplishing more than the last. The combined 138 launches is more than NASA flew the Space Shuttle over three decades. SpaceX will aim to launch even more often in 2025. These missions have far-reaching impacts, supporting Internet coverage for consumers worldwide, launching payloads for NASA and the US military, and testing technology that will take humans back to the Moon and, someday, Mars.

Are there really 10? … It might also be fairly easy to rattle off a few more launch companies that accomplished big things in 2024. There’s United Launch Alliance, which finally debuted its long-delayed Vulcan rocket and flew two Atlas V missions and the final Delta IV mission, and Rocket Lab, which launched 16 missions with its small Electron rocket this year. Blue Origin flew its suborbital New Shepard vehicle on three human missions and one cargo-only mission and nearly launched its first orbital-class New Glenn rocket in 2024. That leaves just Firefly Aerospace as the only other US company to reach orbit last year.

DoD announces lucrative hypersonics deal. Defense technology firm Kratos has inked a deal worth up to $1.45 billion with the Pentagon to help develop a low-cost testbed for hypersonic technologies, Breaking Defense reports. The award is part of the military’s Multi-Service Advanced Capability Hypersonic Test Bed (MACH-TB) 2.0 program. The MACH-TB program, which began as a US Navy effort, includes multiple “Task Areas.” For its part, Kratos will be tasked with “systems engineering, integration, and testing, to include integrated subscale, full-scale, and air launch services to address the need to affordably increase hypersonic flight test cadence,” according to the company’s release.

Multiple players … The team led by Kratos, which specializes in developing airborne drones and military weapons systems, includes several players such as Leidos, Rocket Lab, Stratolaunch, and others. Kratos last year revealed that its Erinyes hypersonic test vehicle successfully flew for a Missile Defense Agency experiment. Rocket Lab has launched multiple suborbital hypersonic experiments for the military using a modified version of its Electron rocket, and Stratolaunch reportedly flew a high-speed test vehicle and recovered it last month, according to Aviation Week & Space Technology. The Pentagon is interested in developing hypersonic weapons that can evade conventional air and missile defenses. (submitted by EllPeaTea)

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ESA will modify some of its geo-return policies. An upcoming European launch competition will be an early test of efforts by the European Space Agency to modify its approach to policies that link contracts to member state contributions, Space News reports. ESA has long used a policy known as geo-return, where member states are guaranteed contracts with companies based in their countries in proportion to the contribution those member states make to ESA programs.

The third rail of European space … Advocates of geo-return argue that it provides an incentive for countries to fund those programs. This incentivizes ESA to lure financial contributions from its member states, which will win guaranteed business and jobs from the agency’s programs. However, critics of geo-return, primarily European companies, claim that it creates inefficiencies that make them less competitive. One approach to revising geo-return is known as “fair contribution,” where ESA first holds competitions for projects, and member states then make contributions based on how companies in their countries fared in the competition. ESA will try the fair contribution approach for the upcoming launch competition to award contracts to European rocket startups. (submitted by EllPeaTea)

RFA is building a new rocket. German launch services provider Rocket Factory Augsburg (RFA) is currently focused on building a new first stage for the inaugural flight of its RFA One rocket, European Spaceflight reports. The stage that was initially earmarked for the flight was destroyed during a static fire test last year on a launch pad in Scotland. In a statement given to European Spaceflight, RFA confirmed that it expects to attempt an inaugural flight of RFA One in 2025.

Waiting on a booster … RFA says it is “fully focused on building a new first stage and qualifying it.” The rocket’s second stage and Redshift OTV third stage are already qualified for flight and are being stored until a new first stage is ready. The RFA One rocket will stand 98 feet (30 meters) tall and will be capable of delivering payloads of up to 1.3 metric tons (nearly 2,900 pounds) into polar orbits. RFA is one of several European startups developing commercial small satellite launchers and was widely considered the frontrunner before last year’s setback. (submitted by EllPeaTea)

Pentagon provides a boost for defense startup. Defense technology contractor Anduril Industries has secured a $14.3 million Pentagon contract to expand solid-fueled rocket motor production, as the US Department of Defense moves to strengthen domestic manufacturing capabilities amid growing supply chain concerns, Space News reports. The contract, awarded under the Defense Production Act, will support facility modernization and manufacturing improvements at Anduril’s Mississippi plant, the Pentagon said Tuesday.

Doing a solid … The Pentagon is keen to incentivize new entrants into the solid rocket manufacturing industry, which provides propulsion for missiles, interceptors, and other weapons systems. Two traditional defense contractors, Northrop Grumman and L3Harris, control almost all US solid rocket production. Companies like Anduril, Ursa Major, and X-Bow are developing solid rocket motor production capability. The Navy previously awarded Anduril a $19 million contract last year to develop solid rocket motors for the Standard Missile 6 program. (submitted by EllPeaTea)

Relativity’s value seems to be plummeting. For several years, an innovative, California-based launch company named Relativity Space has been the darling of investors and media. But the honeymoon appears to be over, Ars reports. A little more than a year ago, Relativity reached a valuation of $4.5 billion following its latest Series F fundraising round. This was despite only launching one rocket and then abandoning that program and pivoting to the development of a significantly larger reusable launch vehicle. The decision meant Relativity would not realize any significant revenue for several years, and Ars reported in September on some of the challenges the company has encountered developing the much larger Terran R rocket.

Gravity always wins … Relativity is a privately held company, so its financial statements aren’t public. However, we can glean some clues from the published quarterly report from Fidelity Investments, which owns Relativity shares. As of March 2024, Fidelity valued its 1.67 million shares at an estimated $31.8 million. However, in a report ending November 29 of last year, which was only recently published, Fidelity’s valuation of Relativity plummeted. Its stake in Relativity was then thought to be worth just $866,735—a per-share value of 52 cents. Shares in the other fundraising rounds are also valued at less than $1 each.

SpaceX has already launched four times this year. The space company is off to a fast start in 2025, with four missions in the first nine days of the year. Two of these missions launched Starlink internet satellites, and the other two deployed an Emirati-owned geostationary communications satellite and a batch of Starshield surveillance satellites for the National Reconnaissance Office. In its new year projections, SpaceX estimates it will launch more than 170 Falcon rockets, between Falcon 9 and Falcon Heavy, Spaceflight Now reports. This is in addition to SpaceX’s plans for up to 25 flights of the Starship rocket from Texas.

What’s in store this year?… Highlights of SpaceX’s launch manifest this year will likely include an attempt to catch and recover Starship after returning from orbit, a first in-orbit cryogenic propellant transfer demonstration with Starship, and perhaps the debut of a second launch pad at Starbase in South Texas. For the Falcon rocket fleet, notable missions this year will include launches of commercial robotic lunar landers for NASA’s CLPS program and several crew flights, including the first human spaceflight mission to fly in polar orbit. According to public schedules, a Falcon 9 rocket could launch a commercial mini-space station for Vast, a privately held startup, before the end of the year. That would be a significant accomplishment, but we won’t be surprised if this schedule moves to the right.

China is dipping its toes into satellite refueling. China kicked off its 2025 launch activities with the successful launch of the Shijian-25 satellite Monday, aiming to advance key technologies for on-orbit refueling and extending satellite lifespans, Space News reports. The satellite launched on a Long March 3B into a geostationary transfer orbit, suggesting the unspecified target spacecraft for the refueling demo test might be in geostationary orbit more than 22,000 miles (nearly 36,000 kilometers) over the equator.

Under a watchful eye … China has tested mission extension and satellite servicing capabilities in space before. In 2021, China launched a satellite named Shijian-21, which docked a defunct Beidou navigation satellite and towed it to a graveyard orbit above the geostationary belt. Reportedly, Shijian-21 satellite may have carried robotic arms to capture and manipulate other objects in space. These kinds of technologies are dual-use, meaning they have civilian and military applications. The US Space Force is also interested in satellite life extension and refueling tech, so US officials will closely monitor Shijian-25’s actions in orbit.

SpaceX set to debut upgraded Starship. An upsized version of SpaceX’s Starship mega-rocket rolled to the launch pad early Thursday in preparation for liftoff on a test flight next week, Ars reports. The rocket could lift off as soon as Monday from SpaceX’s Starbase test facility in South Texas. This flight is the seventh full-scale demonstration launch for Starship. The rocket will test numerous upgrades, including a new flap design, larger propellant tanks, redesigned propellant feed lines, a new avionics system, and an improved antenna for communications and navigation.

The new largest rocket … Put together, all of these changes to the ship raise the rocket’s total height by nearly 6 feet (1.8 meters), so it now towers 404 feet (123.1 meters) tall. With this change, SpaceX will break its own record for the largest rocket ever launched. SpaceX plans to catch the rocket’s Super Heavy booster back at the launch site in Texas and will target a controlled splashdown of the ship in the Indian Ocean.

Blue Origin targets weekend launch of New Glenn. Blue Origin is set to launch its New Glenn rocket in a long-delayed, uncrewed test mission that would help pave the way for the space venture founded by Jeff Bezos to compete against Elon Musk’s SpaceX, The Washington Post reports. Blue Origin has confirmed it plans to launch the 320-foot-tall rocket during a three-hour launch window opening at 1 am EDT (06: 00 UTC) Sunday in the company’s first attempt to reach orbit.

Finally … This is a much-anticipated milestone for Blue Origin and for the company’s likely customers, which include the Pentagon and NASA. Data from this test flight will help the Space Force certify New Glenn to loft national security satellites, providing a new competitor for SpaceX and United Launch Alliance in the heavy-lift segment of the market. Blue Origin isn’t quite shooting for the Moon on this inaugural launch, but the company will attempt to reach orbit and try to land the New Glenn’s first stage booster on a barge in the Atlantic Ocean. (submitted by EllPeaTea)

Next three launches

Jan. 10: Falcon 9 | Starlink 12-12 | Cape Canaveral Space Force Station, Florida | 18: 11 UTC

Jan. 12: New Glenn | NG-1 Blue Ring Pathfinder | Cape Canaveral Space Force Station, Florida | 06: 00 UTC

Jan. 13: Jielong 3 | Unknown Payload | Dongfang Spaceport, Yellow Sea | 03: 00 UTC

Stephen Clark is a space reporter at Ars Technica, covering private space companies and the world’s space agencies. Stephen writes about the nexus of technology, science, policy, and business on and off the planet.

Rocket Report: China launches refueling demo; DoD’s big appetite for hypersonics Read More »

A taller, heavier, smarter version of SpaceX’s Starship is almost ready to fly

artemis, moon, NASA, Science, Space, spacex, starship / Mike M. / January 9, 2025

Starship will test its payload deployment mechanism on its seventh test flight.

SpaceX’s first second-generation Starship, known as Version 2 or Block 2, could launch as soon as January 13. Credit: SpaceX

An upsized version of SpaceX’s Starship mega-rocket rolled to the launch pad early Thursday in preparation for liftoff on a test flight next week.

The two-mile transfer moved the bullet-shaped spaceship one step closer to launch Monday from SpaceX’s Starbase test site in South Texas. The launch window opens at 5 pm EST (4 pm CST; 2200 UTC). This will be the seventh full-scale test flight of SpaceX’s Super Heavy booster and Starship spacecraft and the first of 2025.

In the coming days, SpaceX technicians will lift the ship on top of the Super Heavy booster already emplaced on the launch mount. Then, teams will complete the final tests and preparations for the countdown on Monday.

“The upcoming flight test will launch a new generation ship with significant upgrades, attempt Starship’s first payload deployment test, fly multiple reentry experiments geared towards ship catch and reuse, and launch and return the Super Heavy booster,” SpaceX officials wrote in a mission overview posted on the company’s website.

The mission Monday will repeat many of the maneuvers SpaceX demonstrated on the last two Starship test flights. The company will again attempt to return the Super Heavy booster to the launch site and attempt to catch it with two mechanical arms, or “chopsticks,” on the launch tower approximately seven minutes after liftoff.

SpaceX accomplished this feat on the fifth Starship test flight in October but aborted a catch attempt on a November flight because of damaged sensors on the tower chopsticks. The booster, which remained healthy, diverted to a controlled splashdown offshore in the Gulf of Mexico.

SpaceX’s next Starship prototype, Ship 33, emerges from its assembly building at Starbase, Texas, early Thursday morning. Credit: SpaceX/Elon Musk via X

For the next flight, SpaceX added protections to the sensors on the tower and will test radar instruments on the chopsticks to provide more accurate ranging measurements for returning vehicles. These modifications should improve the odds of a successful catch of the Super Heavy booster and of Starship on future missions.

In another first, one of the 33 Raptor engines that will fly on this Super Heavy booster—designated Booster 14 in SpaceX’s fleet—was recovered from the booster that launched and returned to Starbase in October. For SpaceX, this is a step toward eventually flying the entire rocket repeatedly. The Super Heavy booster and Starship spacecraft are designed for full reusability.

After separation of the booster stage, the Starship upper stage will ignite six engines to accelerate to nearly orbital velocity, attaining enough energy to fly halfway around the world before gravity pulls it back into the atmosphere. Like the past three test flights, SpaceX will guide Starship toward a controlled reentry and splashdown in the Indian Ocean northwest of Australia around one hour after liftoff.

New ship, new goals

The most significant changes engineers will test next week are on the ship, or upper stage, of SpaceX’s enormous rocket. The most obvious difference on Starship Version 2, or Block 2, is with the vehicle’s forward flaps. Engineers redesigned the flaps, reducing their size and repositioning them closer to the tip of the ship’s nose to better protect them from the scorching heat of reentry. Cameras onboard Starship showed heat damage to the flaps during reentry on test flights last year.

SpaceX is also developing an upgraded Super Heavy booster that is slightly taller than the existing model. The next version of the booster will produce more thrust and will be slightly taller than the current Super Heavy, but for the upcoming test flight, SpaceX will still use the first-generation booster design.

Starship Block 2 has smaller flaps than previous ships. The flaps are located in a more leeward position to protect them from the heat of reentry. Credit: SpaceX

For next week’s flight, Super Heavy and Starship combined will hold more than 10.5 million pounds of fuel and oxidizer. The ship’s propellant tanks have 25 percent more volume than previous iterations of the vehicle, and the payload compartment, which contains 10 mock-ups of Starlink Internet satellites on this launch, is somewhat smaller. Put together, the changes add nearly 6 feet (1.8 meters) to the rocket’s height, bringing the full stack to approximately 404 feet (123.1 meters).

This means SpaceX will break its own record for launching the largest and most powerful rocket ever built. And the company will do it again with the even larger Starship Version 3, which SpaceX says will have nine upper stage engines, instead of six, and will deliver up to 440,000 pounds (200 metric tons) of cargo to low-Earth orbit.

Other changes debuting with Starship Version 2 next week include:

• Vacuum jacketing of propellant feedlines

• A new fuel feedline system for the ship’s Raptor vacuum engines

• An improved propulsion avionics module controlling vehicle valves and reading sensors

• Redesigned inertial navigation and star tracking sensors

• Integrated smart batteries and power units to distribute 2.7 megawatts of power across the ship

• An increase to more than 30 cameras onboard the vehicle.

Laying the foundation

The enhanced avionics system will support future missions to prove SpaceX’s ability to refuel Starships in orbit and return the ship to the launch site. For example, SpaceX will fly a more powerful flight computer and new antennas that integrate connectivity with the Starlink Internet constellation, GPS navigation satellites, and backup functions for traditional radio communication links. With Starlink, SpaceX said Starship can stream more than 120Mbps of real-time high-definition video and telemetry in every phase of flight.

These changes “all add additional vehicle performance and the ability to fly longer missions,” SpaceX said. “The ship’s heat shield will also use the latest generation tiles and includes a backup layer to protect from missing or damaged tiles.”

Somewhere over the Atlantic Ocean, a little more than 17 minutes into the flight, Starship will deploy 10 dummy payloads similar in size and weight to next-generation Starlink satellites. The mock-ups will soar around the world on a suborbital trajectory, just like Starship, and reenter over the unpopulated Indian Ocean. Future Starship flights will launch real next-gen Starlink satellites to add capacity to the Starlink broadband network, but they’re too big and too heavy to launch on SpaceX’s smaller Falcon 9 rocket.

SpaceX will again reignite one of the ship’s Raptor engines in the vacuum of space, repeating a successful test achieved on Flight 6 in November. The engine restart capability is important for several reasons. It gives the ship the ability to maneuver itself out of low-Earth orbit for reentry (not a concern for Starship’s suborbital tests), and will allow the vehicle to propel itself to higher orbits, the Moon, or Mars once SpaceX masters the technology for orbital refueling.

Artist’s illustration of Starship on the surface of the Moon. Credit: SpaceX

NASA has contracts with SpaceX to build a derivative of Starship to ferry astronauts to and from the surface of the Moon for the agency’s Artemis program. The NASA program manager overseeing SpaceX’s lunar lander contract, Lisa Watson-Morgan, said she was pleased with the results of the in-space engine restart demo last year.

“The whole path to the Moon, as we are getting ready to land on the Moon, we’ll perform a series of maneuvers, and the Raptors will have an environment that is very, very cold,” Morgan told Ars in a recent interview. “To that, it’s going to be important that they’re able to relight for landing purposes. So that was a great first step towards that.

“In addition, after we land, clearly, the Raptors will be off, and it will get very cold, and they will have to relight in a cold environment (to launch the crews off the lunar surface),” she said. “So that’s why that step was critical for the Human Landing System and NASA’s return to the Moon.”

“The biggest technology challenge remaining”

SpaceX continues to experiment with Starship’s heat shield, which the company’s founder and CEO, Elon Musk, has described as “the biggest technology challenge remaining with Starship.” In order for SpaceX to achieve its lofty goal of launching Starships multiple times per day, the heat shield needs to be fully and immediately reusable.

While the last three ships have softly splashed down in the Indian Ocean, some of their heat-absorbing tiles stripped away from the vehicle during reentry, when it’s exposed to temperatures up to 2,600° Fahrenheit (1,430° Celsius).

Engineers removed tiles from some areas of the ship for next week’s test flight in order to “stress-test” vulnerable parts of the vehicle. They also smoothed and tapered the edge of the tile line, where the ceramic heat shield gives way to the ship’s stainless steel skin, to address “hot spots” observed during reentry on the most recent test flight.

“Multiple metallic tile options, including one with active cooling, will test alternative materials for protecting Starship during reentry,” SpaceX said.

SpaceX is also flying rudimentary catch fittings on Starship to test their thermal performance on reentry. The ship will fly a more demanding trajectory during descent to probe the structural limits of the redesigned flaps at the point of maximum entry dynamic pressure, according to SpaceX.

All told, SpaceX’s inclusion of a satellite deployment demo and ship upgrades on next week’s test flight will lay the foundation for future missions, perhaps in the next few months, to take the next great leap in Starship development.

In comments following the last Starship test flight in November, SpaceX founder and CEO Elon Musk posted on X that the company could try to return the ship to a catch back at the launch site—something that would require the vehicle to complete at least one full orbit of Earth—as soon as the next flight following Monday’s mission.

“We will do one more ocean landing of the ship,” Musk posted. “If that goes well, then SpaceX will attempt to catch the ship with the tower.”

A taller, heavier, smarter version of SpaceX’s Starship is almost ready to fly Read More »

The key moment came 38 minutes after Starship roared off the launch pad

Donald Trump, elon musk, Features, launch, NASA, Science, Space, spacex, Starbase, starship, Starship Flight 6, super heavy, texas, US Space Force / Tim Belzer / November 20, 2024

SpaceX wasn’t able to catch the Super Heavy booster, but Starship is on the cusp of orbital flight.

The sixth flight of Starship lifts off from SpaceX’s Starbase launch site at Boca Chica Beach, Texas. Credit: SpaceX.

SpaceX launched its sixth Starship rocket Tuesday, proving for the first time that the stainless steel ship can maneuver in space and paving the way for an even larger, upgraded vehicle slated to debut on the next test flight.

The only hiccup was an abortive attempt to catch the rocket’s Super Heavy booster back at the launch site in South Texas, something SpaceX achieved on the previous flight on October 13. The Starship upper stage flew halfway around the world, reaching an altitude of 118 miles (190 kilometers) before plunging through the atmosphere for a pinpoint slow-speed splashdown in the Indian Ocean.

The sixth flight of the world’s largest launcher—standing 398 feet (121.3 meters) tall—began with a lumbering liftoff from SpaceX’s Starbase facility near the US-Mexico border at 4 pm CST (22: 00 UTC) Tuesday. The rocket headed east over the Gulf of Mexico, propelled by 33 Raptor engines clustered on the bottom of its Super Heavy first stage.

A few miles away, President-elect Donald Trump joined SpaceX founder Elon Musk to witness the launch. The SpaceX boss became one of Trump’s closest allies in this year’s presidential election, giving the world’s richest man extraordinary influence in US space policy. Sen. Ted Cruz (R-Texas) was there, too, among other lawmakers. Gen. Chance Saltzman, the top commander in the US Space Force, stood nearby, chatting with Trump and other VIPs.

Elon Musk, SpaceX’s CEO, President-elect Donald Trump, and Gen. Chance Saltzman of the US Space Force watch the sixth launch of Starship Tuesday. Credit: Brandon Bell/Getty Images

From their viewing platform, they watched Starship climb into a clear autumn sky. At full power, the 33 Raptors chugged more than 40,000 pounds of super-cold liquid methane and liquid oxygen per second. The engines generated 16.7 million pounds of thrust, 60 percent more than the Soviet N1, the second-largest rocket in history.

Eight minutes later, the rocket’s upper stage, itself also known as Starship, was in space, completing the program’s fourth straight near-flawless launch. The first two test flights faltered before reaching their planned trajectory.

A brief but crucial demo

As exciting as it was, we’ve seen all that before. One of the most important new things engineers wanted to test on this flight occurred about 38 minutes after liftoff.

That’s when Starship reignited one of its six Raptor engines for a brief burn to make a slight adjustment to its flight path. The burn lasted only a few seconds, and the impulse was small—just a 48 mph (77 km/hour) change in velocity, or delta-V—but it demonstrated that the ship can safely deorbit itself on future missions.

With this achievement, Starship will likely soon be cleared to travel into orbit around Earth and deploy Starlink Internet satellites or conduct in-space refueling experiments, two of the near-term objectives on SpaceX’s Starship development roadmap.

Launching Starlinks aboard Starship will allow SpaceX to expand the capacity and reach of its commercial consumer broadband network, which, in turn, provides revenue for Musk to reinvest into Starship. Orbital refueling enables Starship voyages beyond low-Earth orbit, fulfilling SpaceX’s multibillion-dollar contract with NASA to provide a human-rated Moon lander for the agency’s Artemis program. Likewise, transferring cryogenic propellants in orbit is a prerequisite for sending Starships to Mars, making real Musk’s dream of creating a settlement on the red planet.

Until now, SpaceX has intentionally launched Starships to speeds just shy of the blistering velocities needed to maintain orbit. Engineers wanted to test the Raptor’s ability to reignite in space on the third Starship test flight in March, but the ship lost control of its orientation, and SpaceX canceled the engine firing.

Before going for a full orbital flight, officials needed to confirm that Starship could steer itself back into the atmosphere for reentry, ensuring it wouldn’t present any risk to the public with an unguided descent over a populated area. After Tuesday, SpaceX can check this off its to-do list.

“Congrats to SpaceX on Starship’s sixth test flight,” NASA Administrator Bill Nelson posted on X. “Exciting to see the Raptor engine restart in space—major progress towards orbital flight. Starship’s success is Artemis’ success. Together, we will return humanity to the Moon & set our sights on Mars.”

While it lacks the pizzazz of a fiery launch or landing, the engine relight unlocks a new phase of Starship development. SpaceX has now proven that the rocket is capable of reaching space with a fair measure of reliability. Next, engineers will fine-tune how to reliably recover the booster and the ship and learn how to use them.

Acid test

SpaceX appears well on its way to doing this. While SpaceX didn’t catch the Super Heavy booster with the launch tower’s mechanical arms Tuesday, engineers have shown they can do it. The challenge of catching Starship itself back at the launch pad is more daunting. The ship starts its reentry thousands of miles from Starbase, traveling approximately 17,000 mph (27,000 km/hour), and must thread the gap between the tower’s catch arms within a matter of inches.

The good news is that SpaceX has now twice proven it can bring Starship back to a precision splashdown in the Indian Ocean. In October, the ship settled into the sea in darkness. SpaceX moved the launch time for Tuesday’s flight to the late afternoon, setting up for splashdown shortly after sunrise northwest of Australia.

The shift in time paid off with some stunning new visuals. Cameras mounted on the outside of Starship beamed dazzling live views back to SpaceX through the Starlink network, showing a now-familiar glow of plasma encasing the spacecraft as it plowed deeper into the atmosphere. But this time, daylight revealed the ship’s flaps moving to control its belly-first descent toward the ocean. After passing through a deck of low clouds, Starship reignited its Raptor engines and tilted from horizontal to vertical, making contact with the water tail-first within view of a floating buoy and a nearby aircraft in position to observe the moment.

Here’s a replay of the spacecraft’s splashdown around 65 minutes after launch.

Splashdown confirmed! Congratulations to the entire SpaceX team on an exciting sixth flight test of Starship! pic.twitter.com/bf98Va9qmL

— SpaceX (@SpaceX) November 19, 2024

The ship made it through reentry despite flying with a substandard heat shield. Starship’s thermal protection system is made up of thousands of ceramic tiles to protect the ship from temperatures as high as 2,600° Fahrenheit (1,430° Celsius).

Kate Tice, a SpaceX engineer hosting the company’s live broadcast of the mission, said teams at Starbase removed 2,100 heat shield tiles from Starship ahead of Tuesday’s launch. Their removal exposed wider swaths of the ship’s stainless steel skin to super-heated plasma, and SpaceX teams were eager to see how well the spacecraft held up during reentry. In the language of flight testing, this approach is called exploring the corners of the envelope, where engineers evaluate how a new airplane or rocket performs in extreme conditions.

“Don’t be surprised if we see some wackadoodle stuff happen here,” Tice said. There was nothing of the sort. One of the ship’s flaps appeared to suffer some heating damage, but it remained intact and functional, and the harm looked to be less substantial than damage seen on previous flights.

Many of the removed tiles came from the sides of Starship where SpaceX plans to place catch fittings on future vehicles. These are the hardware protuberances that will catch on the top side of the launch tower’s mechanical arms, similar to fittings used on the Super Heavy booster.

“The next flight, we want to better understand where we can install catch hardware, not necessarily to actually do the catch but to see how that hardware holds up in those spots,” Tice said. “Today’s flight will help inform ‘does the stainless steel hold up like we think it may, based on experiments that we conducted on Flight 5?'”

Musk wrote on his social media platform X that SpaceX could try to bring Starship back to Starbase for a catch on the eighth test flight, which is likely to occur in the first half of 2025.

“We will do one more ocean landing of the ship,” Musk said. “If that goes well, then SpaceX will attempt to catch the ship with the tower.”

The heat shield, Musk added, is a focal point of SpaceX’s attention. The delicate heat-absorbing tiles used on the belly of the space shuttle proved vexing to NASA technicians. Early in the shuttle’s development, NASA had trouble keeping tiles adhered to the shuttle’s aluminum skin. Each of the shuttle tiles was custom-machined to fit on a specific location on the orbiter, complicating refurbishment between flights. Starship’s tiles are all hexagonal in shape and agnostic to where technicians place them on the vehicle.

“The biggest technology challenge remaining for Starship is a fully & immediately reusable heat shield,” Musk wrote on X. “Being able to land the ship, refill propellant & launch right away with no refurbishment or laborious inspection. That is the acid test.”

This photo of the Starship vehicle for Flight 6, numbered Ship 31, shows exposed portions of the vehicle’s stainless steel skin after tile removal. Credit: SpaceX

There were no details available Tuesday night on what caused the Super Heavy booster to divert from its planned catch on the launch tower. After detaching from the Starship upper stage less than three minutes into the flight, the booster reversed course to begin the journey back to Starbase.

Then SpaceX’s flight director announced the rocket would fly itself into the Gulf rather than back to the launch site: “Booster offshore divert.”

The booster finished its descent with a seemingly perfect landing burn using a subset of its Raptor engines. As expected after the water landing, the booster—itself 233 feet (71 meters) tall—toppled and broke apart in a dramatic fireball visible to onshore spectators.

In an update posted to its website after the launch, SpaceX said automated health checks of hardware on the launch and catch tower triggered the aborted catch attempt. The company did not say what system failed the health check. As a safety measure, SpaceX must send a manual command for the booster to come back to land in order to prevent a malfunction from endangering people or property.

Turning it up to 11

There will be plenty more opportunities for more booster catches in the coming months as SpaceX ramps up its launch cadence at Starbase. Gwynne Shotwell, SpaceX’s president and chief operating officer, hinted at the scale of the company’s ambitions last week.

“We just passed 400 launches on Falcon, and I would not be surprised if we fly 400 Starship launches in the next four years,” she said at the Barron Investment Conference.

The next batch of test flights will use an improved version of Starship designated Block 2, or V2. Starship Block 2 comes with larger propellant tanks, redesigned forward flaps, and a better heat shield.

The new-generation Starship will hold more than 11 million pounds of fuel and oxidizer, about a million pounds more than the capacity of Starship Block 1. The booster and ship will produce more thrust, and Block 2 will measure 408 feet (124.4 meters) tall, stretching the height of the full stack by a little more than 10 feet.

Put together, these modifications should give Starship the ability to heave a payload of up to 220,000 pounds (100 metric tons) into low-Earth orbit, about twice the carrying capacity of the first-generation ship. Further down the line, SpaceX plans to introduce Starship Block 3 to again double the ship’s payload capacity.

Just as importantly, these changes are designed to make it easier for SpaceX to recover and reuse the Super Heavy booster and Starship upper stage. SpaceX’s goal of fielding a fully reusable launcher builds on the partial reuse SpaceX pioneered with its Falcon 9 rocket. This should dramatically bring down launch costs, according to SpaceX’s vision.

With Tuesday’s flight, it’s clear Starship works. Now it’s time to see what it can do.

Updated with additional details, quotes, and images.

The key moment came 38 minutes after Starship roared off the launch pad Read More »

Rocket Report: Australia says yes to the launch; Russia delivers for Iran

australia, china, dragon, european space agency, falcon 9, Gilmour space, h3 rocket, international space station, launch, rocket lab, rocket report, Science, soyuz, Space, spacex, starship, Themis / Paul Patrick / November 9, 2024

The world’s first wooden satellite arrived at the International Space Station this week.

A Falcon 9 booster fires its engines on SpaceX’s “tripod” test stand in McGregor, Texas. Credit: SpaceX

Welcome to Edition 7.19 of the Rocket Report! Okay, we get it. We received more submissions from our readers on Australia’s approval of a launch permit for Gilmour Space than we’ve received on any other news story in recent memory. Thank you for your submissions as global rocket activity continues apace. We’ll cover Gilmour in more detail as they get closer to launch. There will be no Rocket Report next week as Eric and I join the rest of the Ars team for our 2024 Technicon in New York.

Gilmour Space has a permit to fly. Gilmour Space Technologies has been granted a permit to launch its 82-foot-tall (25-meter) orbital rocket from a spaceport in Queensland, Australia. The space company, founded in 2012, had initially planned to lift off in March but was unable to do so without approval from the Australian Space Agency, the Australian Broadcasting Corporation reports. The government approved Gilmour’s launch permit Monday, although the company is still weeks away from flying its three-stage Eris rocket.

A first for Australia … Australia hosted a handful of satellite launches with US and British rockets from 1967 through 1971, but Gilmour’s Eris rocket would become the first all-Australian launch vehicle to reach orbit. The Eris rocket is capable of delivering about 670 pounds (305 kilograms) of payload mass into a Sun-synchronous orbit. Eris will be powered by hybrid rocket engines burning a solid fuel mixed with a liquid oxidizer, making it unique among orbital-class rockets. Gilmour completed a wet dress rehearsal, or practice countdown, with the Eris rocket on the launch pad in Queensland in September. The launch permit becomes active after 30 days, or the first week of December. “We do think we’ve got a good chance of launching at the end of the 30-day period, and we’re going to give it a red hot go,” said Adam Gilmour, the company’s co-founder and CEO. (submitted by Marzipan, mryall, ZygP, Ken the Bin, Spencer Willis, MarkW98, and EllPeaTea)

North Korea tests new missile. North Korea apparently completed a successful test of its most powerful intercontinental ballistic missile on October 31, lofting it nearly 4,800 miles (7,700 kilometers) into space before the projectile fell back to Earth, Ars reports. This solid-fueled, multi-stage missile, named the Hwasong-19, is a new tool in North Korea’s increasingly sophisticated arsenal of weapons. It has enough range—perhaps as much as 9,320 miles (15,000 kilometers), according to Japan’s government—to strike targets anywhere in the United States. It also happens to be one of the largest ICBMs in the world, rivaling the missiles fielded by the world’s more established nuclear powers.

Quid pro quo? … The Hwasong-19 missile test comes as North Korea deploys some 10,000 troops inside Russia to support the country’s war against Ukraine. The budding partnership between Russia and North Korea has evolved for several years. Russian President Vladimir Putin has met with North Korean leader Kim Jong Un on multiple occasions, most recently in Pyongyang in June. This has fueled speculation about what Russia is offering North Korea in exchange for the troops deployed on Russian soil. US and South Korean officials have some thoughts. They said North Korea is likely to ask for technology transfers in diverse areas related to tactical nuclear weapons, ICBMs, and reconnaissance satellites.

Sign Me Up!

Virgin Galactic is on the hunt for cash. Virgin Galactic is proposing to raise $300 million in additional capital to accelerate production of suborbital spaceplanes and a mothership aircraft the company says can fuel its long-term growth, Space News reports. The company, founded by billionaire Richard Branson, suspended operations of its VSS Unity suborbital spaceplane earlier this year. VSS Unity hit a monthly flight cadence carrying small groups of space tourists and researchers to the edge of space, but it just wasn’t profitable. Now, Virgin Galactic is developing larger Delta-class spaceplanes it says will be easier and cheaper to turn around between flights.

All-in with Delta … Michael Colglazier, Virgin Galactic’s CEO, announced the company’s appetite for fundraising in a quarterly earnings call with investment analysts Wednesday. He said manufacturing of components for Virgin Galactic’s first two Delta-class ships, which the company says it can fund with existing cash, is proceeding on schedule at a factory in Arizona. Virgin Galactic previously said it would use revenue from paying passengers on its first two Delta-class ships to pay for development of future vehicles. Instead, Virgin Galactic now says it wants to raise money to speed up work on the third and fourth Delta-class vehicles, along with a second airplane mothership to carry the spaceplanes aloft before they release and fire into space. (submitted by Ken the Bin and EllPeaTea)

ESA breaks its silence on Themis. The European Space Agency has provided a rare update on the progress of its Themis reusable booster demonstrator project, European Spaceflight reports. ESA is developing the Themis test vehicle for atmospheric flights to fine-tune technologies for a future European reusable rocket capable of vertical takeoffs and vertical landings. Themis started out as a project led by CNES, the French space agency, in 2018. ESA member states signed up to help fund the project in 2019, and the agency awarded ArianeGroup a contract to move forward with Themis in 2020. At the time, the first low-altitude hop test was expected to take place in 2022.

Some slow progress … Now, the first low-altitude hop is scheduled for 2025 from Esrange Space Centre in Sweden, a three-year delay. This week, ESA said engineers have completed testing of the Themis vehicle’s main systems, and assembly of the demonstrator is underway in France. A single methane-fueled Prometheus engine, also developed by ArianeGroup, has been installed on the rocket. Teams are currently adding avionics, computers, electrical systems, and cable harnesses. Themis’ stainless steel propellant tanks have been manufactured, tested, and cleaned and are now ready to be installed on the Themis demonstrator. Then, the rocket will travel by road from France to the test site in Sweden for its initial low-altitude hops. After those flights are complete, officials plan to add two more Prometheus engines to the rocket and ship it to French Guiana for high-altitude test flights. (submitted by Ken the Bin and EllPeaTea)

SpaceX will give the ISS a boost. A Cargo Dragon spacecraft docked to the International Space Station on Tuesday morning, less than a day after lifting off from Florida. As space missions go, this one is fairly routine, ferrying about 6,000 pounds (2,700 kilograms) of cargo and science experiments to the space station. One thing that’s different about this mission is that it delivered to the station a tiny 2 lb (900 g) satellite named LignoSat, the first spacecraft made of wood, for later release outside the research complex. There is one more characteristic of this flight that may prove significant for NASA and the future of the space station, Ars reports. As early as Friday, NASA and SpaceX have scheduled a “reboost and attitude control demonstration,” during which the Dragon spacecraft will use some of the thrusters at the base of the capsule. This is the first time the Dragon spacecraft will be used to move the space station.

Dragon’s breath … Dragon will fire a subset of its 16 Draco thrusters, each with about 90 pounds of thrust, for approximately 12.5 minutes to make a slight adjustment to the orbital trajectory of the roughly 450-ton space station. SpaceX and NASA engineers will analyze the results from the demonstration to determine if Dragon could be used for future space station reboost opportunities. The data will also inform the design of the US Deorbit Vehicle, which SpaceX is developing to perform the maneuvers required to bring the space station back to Earth for a controlled, destructive reentry in the early 2030s. For NASA, demonstrating Dragon’s ability to move the space station will be another step toward breaking free of reliance on Russia, which is currently responsible for providing propulsion to maneuver the orbiting outpost. Northrop Grumman’s Cygnus supply ship also previously demonstrated a reboost capability. (submitted by Ken the Bin and N35t0r)

Russia launches Soyuz in service of Iran. Russia launched a Soyuz rocket Monday carrying two satellites designed to monitor the space weather around Earth and 53 small satellites, including two Iranian ones, Reuters reports. The primary payloads aboard the Soyuz-2.1b rocket were two Ionosfera-M satellites to probe the ionosphere, an outer layer of the atmosphere near the edge of space. Solar activity can alter conditions in the ionosphere, impacting communications and navigation. The two Iranian satellites on this mission were named Kowsar and Hodhod. They will collect high-resolution reconnaissance imagery and support communications for Iran.

A distant third … This was only the 13th orbital launch by Russia this year, trailing far behind the United States and China. We know of two more Soyuz flights planned for later this month, but no more, barring a surprise military launch (which is possible). The projected launch rate puts Russia on pace for its quietest year of launch activity since 1961, the year Yuri Gagarin became the first person to fly in space. A major reason for this decline in launches is the decisions of Western governments and companies to move their payloads off of Russian rockets after the invasion of Ukraine. For example, OneWeb stopped launching on Soyuz in 2022, and the European Space Agency suspended its partnership with Russia to launch Soyuz rockets from French Guiana. (submitted by Ken the Bin)

H3 deploys Japanese national security satellite. Japan launched a defense satellite Monday aimed at speedier military operations and communication on an H3 rocket and successfully placed it into orbit, the Associated Press reports. The Kirameki 3 satellite will use high-speed X-band communication to support Japan’s defense ministry with information and data sharing, and command and control services. The satellite will serve Japanese land, air, and naval forces from its perch in geostationary orbit alongside two other Kirameki communications satellites.

Gaining trust … The H3 is Japan’s new flagship rocket, developed by Mitsubishi Heavy Industries (MHI) and funded by the Japan Aerospace Exploration Agency (JAXA). The launch of Kirameki 3 marked the third consecutive successful launch of the H3 rocket, following a debut flight in March 2023 that failed to reach orbit. This was the first time Japan’s defense ministry put one of its satellites on the H3 rocket. The first two Kirameki satellites launched on a European Ariane 5 and a Japanese H-IIA rocket, which the H3 will replace. (submitted by Ken the Bin, tsunam, and EllPeaTea)

Rocket Lab enters the race for military contracts. Rocket Lab is aiming to chip away at SpaceX’s dominance in military space launch, confirming its bid to compete for Pentagon contracts with its new medium-lift rocket, Neutron, Space News reports. Last month, the Space Force released a request for proposals from launch companies seeking to join the military’s roster of launch providers in the National Security Space Launch (NSSL) program. The Space Force will accept bids for launch providers to “on-ramp” to the NSSL Phase 3 Lane 1 contract, which doles out task orders to launch companies for individual missions. In order to win a task order, a launch provider must be on the Phase 3 Lane 1 contract. Currently, SpaceX, United Launch Alliance, and Blue Origin are the only rocket companies eligible. SpaceX won all of the first round of Lane 1 task orders last month.

Joining the club … The Space Force is accepting additional risk for Lane 1 missions, which largely comprise repeat launches deploying a constellation of missile-tracking and data-relay satellites for the Space Development Agency. A separate class of heavy-lift missions, known as Lane 2, will require rockets to undergo a thorough certification by the Space Force to ensure their reliability. In order for a launch company to join the Lane 1 roster, the Space Force requires bidders to be ready for a first launch by December 2025. Peter Beck, Rocket Lab’s founder and CEO, said he thinks the Neutron rocket will be ready for its first launch by then. Other new medium-lift rockets, such as Firefly Aerospace’s MLV and Relativity’s Terran-R, almost certainly won’t be ready to launch by the end of next year, leaving Rocket Lab as the only company that will potentially join incumbents SpaceX, ULA, and Blue Origin. (submitted by Ken the Bin)

Next Starship flight is just around the corner. Less than a month has passed since the historic fifth flight of SpaceX’s Starship, during which the company caught the booster with mechanical arms back at the launch pad in Texas. Now, another test flight could come as soon as November 18, Ars reports. The improbable but successful recovery of the Starship first stage with “chopsticks” last month, and the on-target splashdown of the Starship upper stage halfway around the world, allowed SpaceX to avoid an anomaly investigation by the Federal Aviation Administration. Thus, the company was able to press ahead on a sixth test flight if it flew a similar profile. And that’s what SpaceX plans to do, albeit with some notable additions to the flight plan.

Around the edges … Perhaps the most significant change to the profile for Flight 6 will be an attempt to reignite a Raptor engine on Starship while it is in space. SpaceX tried to do this on a test flight in March but aborted the burn because the ship’s rolling motion exceeded limits. A successful demonstration of a Raptor engine relight could pave the way for SpaceX to launch Starship into a higher stable orbit around Earth on future test flights. This is required for SpaceX to begin using Starship to launch Starlink Internet satellites and perform in-orbit refueling experiments with two ships docked together. (submitted by EllPeaTea)

China’s version of Starship. China has updated the design of its next-generation heavy-lift rocket, the Long March 9, and it looks almost exactly like a clone of SpaceX’s Starship rocket, Ars reports. The Long March 9 started out as a conventional-looking expendable rocket, then morphed into a launcher with a reusable first stage. Now, the rocket will have a reusable booster and upper stage. The booster will have 30 methane-fueled engines, similar to the number of engines on SpaceX’s Super Heavy booster. The upper stage looks remarkably like Starship, with flaps in similar locations. China intends to fly this vehicle for the first time in 2033, nearly a decade from now.

A vehicle for the Moon … The reusable Long March 9 is intended to unlock robust lunar operations for China, similar to the way Starship, and to some extent Blue Origin’s Blue Moon lander, promises to support sustained astronaut stays on the Moon’s surface. China says it plans to land its astronauts on the Moon by 2030, initially using a more conventional architecture with an expendable rocket named the Long March 10, and a lander reminiscent of NASA’s Apollo lunar lander. These will allow Chinese astronauts to remain on the Moon for a matter of days. With Long March 9, China could deliver massive loads of cargo and life support resources to sustain astronauts for much longer stays.

Ta-ta to the tripod. The large three-legged vertical test stand at SpaceX’s engine test site in McGregor, Texas, is being decommissioned, NASA Spaceflight reports. Cranes have started removing propellant tanks from the test stand, nicknamed the tripod, towering above the Central Texas prairie. McGregor is home to SpaceX’s propulsion test team and has 16 test cells to support firings of Merlin, Raptor, and Draco engines multiple times per day for the Falcon 9 rocket, Starship, and Dragon spacecraft.

Some history … The tripod might have been one of SpaceX’s most important assets in the company’s early years. It was built by Beal Aerospace for liquid-fueled rocket engine tests in the late 1990s. Beal Aerospace folded, and SpaceX took over the site in 2003. After some modifications, SpaceX installed the first qualification version of its Falcon 9 rocket on the tripod for a series of nine-engine test-firings leading up to the rocket’s inaugural flight in 2010. SpaceX test-fired numerous new Falcon 9 boosters on the tripod before shipping them to launch sites in Florida or California. Most recently, the tripod was used for testing of Raptor engines destined to fly on Starship and the Super Heavy booster.

Next three launches

Nov. 9: Long March 2C | Unknown Payload | Jiuquan Satellite Launch Center, China | 03: 40 UTC

Nov. 9: Falcon 9 | Starlink 9-10 | Vandenberg Space Force Base, California | 06: 14 UTC

Nov. 10: Falcon 9 | Starlink 6-69 | Cape Canaveral Space Force Station, Florida | 21: 28 UTC

Rocket Report: Australia says yes to the launch; Russia delivers for Iran Read More »

The next Starship launch may occur in less than two weeks

raptor, Science, Space, starship, test flight / Paul Patrick / November 6, 2024

The company will also use Starship’s next flight to assess new tiles and other elements of the vehicle’s heat shield.

“Several thermal protection experiments and operational changes will test the limits of Starship’s capabilities and generate flight data to inform plans for ship catch and reuse,” the company’s statement said. “The flight test will assess new secondary thermal protection materials and will have entire sections of heat shield tiles removed on either side of the ship in locations being studied for catch-enabling hardware on future vehicles. The ship also will intentionally fly at a higher angle of attack in the final phase of descent, purposefully stressing the limits of flap control to gain data on future landing profiles.”

Final flight of the first Starship

The five previous flights of Starship, dating back to April 2023, have all launched near dawn from South Texas. For the upcoming mission, the company will look for a late-afternoon launch window, which will allow the vehicle to reenter during daylight into the Indian Ocean.

SpaceX’s update also confirms that this will be the last flight of the initial version of the Starship vehicle, with the next generation including redesigned forward flaps, larger propellant tanks, and newer tiles and secondary thermal protection layers.

Reaching a near-monthly cadence of Starship flights during only the second year of the vehicle’s operation is impressive, but it’s also essential if SpaceX wants to unlock the full potential of a rocket that needs multiple refueling launches to support Starship missions to the Moon or Mars.

Wednesday’s announcement comes the day after the US presidential election in which Donald Trump was given a second term by American voters, and it is notable that he was assisted in this through an all-out effort by SpaceX founder Elon Musk.

Musk’s interventions in politics were highly controversial and alienated a significant segment of the US population and political class. Nevertheless Musk’s gambit paid off, as the election of Trump will now likely accelerate Starship’s development and increase its centrality to the nation’s space exploration endeavors.

However, the timing of this launch announcement is likely coincidental, as SpaceX did not need formal regulatory approval to move ahead with this sixth attempt—it was almost entirely dependent on the readiness of the company’s hardware, software, and ground systems.

The next Starship launch may occur in less than two weeks Read More »

Rocket Report: Sneak peek at the business end of New Glenn; France to fly FROG

astra, blue origin, china, Commercial space, launch, new glenn, new shepard, rocket report, Science, Space, starship, united launch alliance, vulcan / Kris Guyer / October 26, 2024

“The vehicle’s max design gimbal condition is during ascent when it has to fight high-altitude winds.”

Blue Origin’s first New Glenn rocket, with seven BE-4 engines installed inside the company’s production facility near NASA’s Kennedy Space Center in Florida. Credit: Blue Origin

Welcome to Edition 7.17 of the Rocket Report! Next week marks 10 years since one of the more spectacular launch failures of this century. On October 28, 2014, an Antares rocket, then operated by Orbital Sciences, suffered an engine failure six seconds after liftoff from Virginia and crashed back onto the pad in a fiery twilight explosion. I was there and won’t forget seeing the rocket falter just above the pad, being shaken by the deafening blast, and then running for cover. The Antares rocket is often an afterthought in the space industry, but it has an interesting backstory touching on international geopolitics, space history, and novel engineering. Now, Northrop Grumman and Firefly Aerospace are developing a new version of Antares.

Astra gets a lifeline from DOD. Astra, the launch startup that was taken private again earlier this year for a sliver of its former value, has landed a new contract with the Defense Innovation Unit (DIU) to support the development of a next-gen launch system for time-sensitive space missions, TechCrunch reports. The contract, which the DIU awarded under its Novel Responsive Space Delivery (NRSD) program, has a maximum value of $44 million. The money will go toward the continued development of Astra’s Launch System 2, designed to perform rapid, ultra-low-cost launches.

Guarantees? … It wasn’t clear from the initial reporting how much money DIU is actually committing to Astra, which said the contract will fund continued development of Launch System 2. Launch System 2 includes a small-class launch vehicle with a similarly basic name, Rocket 4, and mobile ground infrastructure designed to be rapidly set up at austere spaceports. Adam London, founder and chief technology officer at Astra, said the contract award is a “major vote of confidence” in the company. If Astra can capitalize on the opportunity, this would be quite a remarkable turnaround. After going public at an initial valuation of $2.1 billion, or $12.90 per share, Astra endured multiple launch failures with its previous rocket and risked bankruptcy before the company’s co-founders, Chris Kemp and Adam London, took the company private again this year at a price of just $0.50 per share. (submitted by Ken the Bin and EllPeaTea)

Blue Origin debuts a new New Shepard. Jeff Bezos’ Blue Origin space venture successfully sent a brand-new New Shepard rocket ship on an uncrewed shakedown cruise Wednesday, with the aim of increasing the company’s capacity to take people on suborbital space trips, GeekWire reports. The capsule, dubbed RSS Karman Line, carried payloads instead of people when it lifted off from Blue Origin’s Launch Site One in West Texas. But if all the data collected during the 10-minute certification flight checks out, it won’t be long before crews climb aboard for similar flights.

Now there are two … With this week’s flight, Blue Origin now has two human-rated suborbital capsules in its fleet, along with two boosters. This should allow the company to ramp up the pace of its human missions, which have historically flown at a cadence of about one flight every two to three months. The new capsule, named for the internationally recognized boundary of space 62 miles (100 kilometers) above Earth, features upgrades to improve performance and ease reusability. (submitted by Ken the Bin and EllPeaTea)

Sign Me Up!

China has a new space tourism company. Chinese launch startup Deep Blue Aerospace targets providing suborbital tourism flights starting in 2027, Space News reports. The company was already developing a partially reusable orbital rocket named Nebula-1 for satellite launches and recently lost a reusable booster test vehicle during a low-altitude test flight. While Deep Blue moves forward with more Nebula-1 testing before its first orbital launch, the firm is now selling tickets for rides to suborbital space on a six-person capsule. The first two tickets were expected to be sold Thursday in a promotional livestream event.

Architectural considerations … Deep Blue has a shot at becoming China’s first space tourism company and one of only a handful in the world, joining US-based Blue Origin and Virgin Galactic in the market for suborbital flights. Deep Blue’s design will be a single-stage reusable rocket and crew capsule, similar to Blue Origin’s New Shepard, capable of flying above the Kármán line and providing up to 10 minutes of microgravity experience for its passengers before returning to the ground. A ticket, presumably for a round trip, will cost about $210,000. (submitted by Ken the Bin)

France’s space agency aims to launch a FROG. French space agency CNES will begin flight testing a small reusable rocket demonstrator called FROG-H in 2025, European Spaceflight reports. FROG is a French acronym that translates to Rocket for GNC demonstration, and its purpose is to test landing algorithms for reusable launch vehicles. CNES manages the program in partnership with French nonprofits and universities. At 11.8 feet (3.6 meters) tall, FROG is the smallest launch vehicle prototype at CNES, which says it will test concepts and technologies at small scale before incorporating them into Europe’s larger vertical takeoff/vertical landing test rockets like Callisto and Themis. Eventually, the idea is for all this work to lead to a reusable European orbital-class rocket.

Building on experience … CNES flew a jet-powered demonstrator named FROG-T on five test flights beginning in May 2019, reaching a maximum altitude of about 100 feet (30 meters). FROG-H will be powered by a hydrogen peroxide rocket engine developed by the Łukasiewicz Institute of Aviation in Poland under a European Space Agency contract. The first flights of FROG-H are scheduled for early 2025. The structure of the FROG project seeks to “break free from traditional development methods” by turning to “teams of enthusiasts” to rapidly develop and test solutions through an experimental approach, CNES says on its website. (submitted by EllPeaTea and Ken the Bin)

Falcon 9 sweeps NSSL awards. The US Space Force’s Space Systems Command announced on October 18 it has ordered nine launches from SpaceX in the first batch of dozens of missions the military will buy in a new phase of competition for lucrative national security launch contracts, Ars reports. The parameters of the competition limited the bidders to SpaceX and United Launch Alliance (ULA). SpaceX won both task orders for a combined value of $733.5 million, or roughly $81.5 million per mission. Six of the nine missions will launch from Vandenberg Space Force Base, California, beginning as soon as late 2025. The other three will launch from Cape Canaveral Space Force Station, Florida.

Head-to-head … This was the first set of contract awards by the Space Force’s National Security Space Launch (NSSL) Phase 3 procurement round and represents one of the first head-to-head competitions between SpaceX’s Falcon 9 and ULA’s Vulcan rocket. The nine launches were divided into two separate orders, and SpaceX won both. The missions will deploy payloads for the National Reconnaissance Office and the Space Development Agency. (submitted by Ken the Bin)

SpaceX continues deploying NRO megaconstellation. SpaceX launched more surveillance satellites for the National Reconnaissance Office Thursday aboard a Falcon 9 rocket, Spaceflight Now reports. While the secretive spy satellite agency did not identify the number or exact purpose of the satellites, the Falcon 9 likely deployed around 20 spacecraft believed to be based on SpaceX’s Starshield satellite bus, a derivative of the Starlink spacecraft platform, with participation from Northrop Grumman. These satellites host classified sensors for the NRO. This is the fourth SpaceX launch for the NRO’s new satellite fleet, which seeks to augment the agency’s bespoke multibillion-dollar spy satellites with a network of smaller, cheaper, more agile platforms in low-Earth orbit.

The century mark … This mission, officially designated NROL-167, was the 100th flight of a Falcon 9 rocket this year and the 105th SpaceX launch overall in 2024. The NRO has not said how many satellites will make up its fleet when completed, but the intelligence agency says it will be the US government’s largest satellite constellation in history. By the end of the year, the NRO expects to have 100 or more of these satellites in orbit, allowing the agency to transition from a demonstration mode to an operational mode to deliver intelligence data to military and government users. Many more launches are expected through 2028. (submitted by Ken the Bin)

ULA is stacking its third Vulcan rocket. United Launch Alliance has started assembling its next Vulcan rocket—the first destined to launch a US military payload—as the Space Force prepares to certify it to loft the Pentagon’s most precious national security satellites, Ars reports. Space Force officials expect to approve ULA’s Vulcan rocket for military missions without requiring another test flight, despite an unusual problem on the rocket’s second demonstration flight earlier this month, when one of Vulcan’s two strap-on solid-fueled boosters lost its nozzle shortly after liftoff.

Pending certification … Despite the nozzle failure, the Vulcan rocket continued climbing into space and eventually reached its planned injection orbit, and the Space Force and ULA declared the test flight a success. Still, engineers want to understand what caused the nozzle to break apart and decide on corrective actions before the Space Force clears the Vulcan rocket to launch a critical national security payload. This could take a little longer than expected due to the booster problem, but Space Force officials still hope to certify the Vulcan rocket in time to support a national security launch by the end of the year.

Blue Origin’s first New Glenn has all its engines. Blue Origin published a photo Thursday on X showing all seven first-stage BE-4 engines installed on the base of the company’s first New Glenn rocket. This is a notable milestone as Blue Origin proceeds toward the first launch of the heavy-lifter, possibly before the end of the year. But there’s a lot of work for Blue Origin to accomplish before then. These steps include rolling the rocket to the launch pad, running through propellant loading tests and practice countdowns, and then test-firing all seven BE-4 engines on the pad at Cape Canaveral Space Force Station, Florida.

Seven for seven … The BE-4 engines will consume methane fuel mixed with liquid oxygen for the first few minutes of the New Glenn flight, generating more than 3.8 million pounds of combined thrust. The seven BE-4s on New Glenn are similar to the BE-4 engines that fly two at a time on ULA’s Vulcan rocket. Dave Limp, Blue Origin’s CEO, said three of the seven engines on the New Glenn first stage have thrust vector control capability to provide steering during launch, reentry, and landing on the company’s offshore recovery vessel. “That gimbal capability, along with the landing gear and Reaction Control System thrusters, are key to making our booster fully reusable,” Limp wrote on X. “Fun fact: The vehicle’s max design gimbal condition is during ascent when it has to fight high-altitude winds.”

Next Super Heavy booster test-fired in Texas. SpaceX fired up the Raptor engines on its next Super Heavy booster, numbered Booster 13, Thursday evening at the company’s launch site in South Texas. This happened just 11 days after SpaceX launched and caught the Super Heavy booster on the previous Starship test flight and signals SpaceX could be ready for the next Starship test flight sometime in November. SpaceX has already test-fired the Starship upper stage for the next flight.

Great expectations … We expect the next Starship flight, which will be program’s sixth full-scale demo mission, will include another booster catch back at the launch tower at Starbase, Texas. SpaceX may also attempt to reignite a Raptor engine on the Starship upper stage while it is in space, demonstrating the capability to steer itself back into the atmosphere on future flights. So far, SpaceX has only launched Starships on long, arcing suborbital trajectories that carry the vehicle halfway around the world before reentry. In order to actually launch a Starship into a stable orbit around Earth, SpaceX will want to show it can bring the vehicle back so it doesn’t reenter the atmosphere in an uncontrolled manner. An uncontrolled reentry of a large spacecraft like Starship could pose a public safety risk.

Next three launches

Oct. 26: Falcon 9 | Starlink 10-8 | Cape Canaveral Space Force Station, Florida | 21: 47 UTC

Oct. 29: Falcon 9 | Starlink 9-9 | Vandenberg Space Force Base, California | 11: 30 UTC

Oct. 30: H3 | Kirameki 3 | Tanegashima Space Center, Japan | 06: 46 UTC

Rocket Report: Sneak peek at the business end of New Glenn; France to fly FROG Read More »

After seeing hundreds of launches, SpaceX’s rocket catch was a new thrill

Commercial space, launch, Science, Space, spacex, Starbase, starship, super heavy / Rejus Almole / October 21, 2024

For a few moments, my viewing angle made it look like the rocket was coming right at me.

Coming in for the catch. Credit: Stephen Clark/Ars Technica

BOCA CHICA BEACH, Texas—I’ve taken some time to process what happened on the mudflats of South Texas a little more than a week ago and relived the scene in my mind countless times.

With each replay, it’s still as astonishing as it was when I saw it on October 13, standing on an elevated platform less than 4 miles away. It was surreal watching SpaceX’s enormous 20-story-tall Super Heavy rocket booster plummeting through the sky before being caught back at its launch pad by giant mechanical arms.

This is the way, according to SpaceX, to enable a future where it’s possible to rapidly reuse rockets, not too different from the way airlines turn around their planes between flights. This is required for SpaceX to accomplish the company’s mission, set out by Elon Musk two decades ago, of building a settlement on Mars.

Of course, SpaceX’s cameras got much better views of the catch than mine. This is one of my favorite video clips.

The final phase of Super Heavy’s landing burn used the three center Raptor engines to precisely steer into catch position pic.twitter.com/BxQbOmT4yk

— SpaceX (@SpaceX) October 14, 2024

In the near-term future, regularly launching and landing Super Heavy boosters, and eventually the Starship upper stage that goes into orbit, will make it possible for SpaceX to achieve the rapid-fire launch cadence the company needs to fulfill its contracts with NASA. The space agency is paying SpaceX roughly $4 billion to develop a human-rated version of Starship to land astronauts on the Moon under the umbrella of the Artemis program.

To make that happen, SpaceX must launch numerous Starship tankers over the course of a few weeks to a few months to refuel the Moon-bound Starship lander in low-Earth orbit. Rapid reuse is fundamental to the lunar lander architecture NASA chose for the first two Artemis landing missions.

SpaceX, which is funding most of Starship’s development costs, says upgraded versions will be capable of hauling 200 metric tons of payload to low-Earth orbit while flying often at a relatively low cost. This would unlock innumerable other potential applications for the US military and commercial industry.

Here’s a sampling of the photos I captured of SpaceX’s launch and catch, followed by the story of how I got them.

The fifth full-scale test flight of SpaceX’s new-generation Starship rocket lifted off from South Texas at sunrise Sunday morning. Stephen Clark/Ars Technica

Some context

I probably spent too much time watching last week’s flight through my camera’s viewfinder, but I suspect I’ll see it many more times. After all, SpaceX wants to make this a routine occurrence, more common than the landings of the smaller Falcon 9 booster now happening several times per week.

Nine years ago, I watched from 7 miles away as SpaceX landed a Falcon 9 for the first time. This was the closest anyone not directly involved in the mission could watch as the Falcon 9’s first stage returned to Cape Canaveral Space Force Station in Florida, a few minutes after lifting off with a batch of commercial communications satellites.

Citing safety concerns, NASA and the US Air Force closed large swaths of the spaceport for the flight. Journalists and VIPs were kept far away, and the locations on the base where employees or special guests typically watch a launch were off-limits. The landing happened at night and played out like a launch in reverse, with the Falcon 9 booster settling to a smooth touchdown on a concrete landing pad a few miles from the launch site.

The Falcon 9 landing on December 21, 2015, came after several missed landings on SpaceX’s floating offshore drone ship. With the Super Heavy booster, SpaceX nailed the catch on the first try.

The catch method means the rocket doesn’t need to carry landing legs, as the Falcon 9 does. This reduces the rocket’s weight and complexity, and theoretically reduces the amount of time and money needed to prepare the rocket to fly again.

I witnessed the first catch of SpaceX’s Super Heavy booster last week from just outside the restricted zone around the company’s sprawling Starbase launch site in South Texas. Deputies from the local sheriff’s office patrolled the area to ensure no one strayed inside the keep-out area and set up roadblocks to turn away anyone who wasn’t supposed to be there.

The launch was early in the morning, so I arrived late the night before at a viewing site run by Rocket Ranch, a campground that caters to SpaceX fans seeking a front-row seat to the goings-on at Starbase. Some SpaceX employees, several other reporters, and media photographers were there, too.

There are other places to view a Starship launch. Condominium and hotel towers on South Padre Island roughly 6 miles from the launch pad, a little farther than my post, offer commanding aerial views of Starbase, which is situated on Boca Chica Beach a few miles north of the US-Mexico border. The closest publicly accessible place to watch a Starship launch is on the south shore of the mouth of the Rio Grande River, but if you’re coming from the United States, getting there requires crossing the border and driving off-road.

People gather at the Rocket Ranch viewing site near Boca Chica Beach, Texas, before the third Starship test flight in March. Credit: Brandon Bell/Getty Images

I chose a location with an ambiance somewhere in between the hustle and bustle of South Padre Island and the isolated beach just across the border in Mexico. The vibe on the eve of the launch had the mix of a rave and a pilgrimage of SpaceX true believers.

A laser light show projected the outline of a Starship against a tree as uptempo EDM tracks blared from speakers. Meanwhile, dark skies above revealed cosmic wonders invisible to most city dwellers, and behind us, the Rio Grande inexorably flowed toward the sea. Those of us who were there to work got a few hours of sleep, but I’m not sure I can say the same for everyone.

At first light, a few scattered yucca plants sticking up from the chaparral were the only things between us and SpaceX’s sky-scraping Starship rocket on the horizon. We got word the launch time would slip 25 minutes. SpaceX chose the perfect time to fly, with a crystal-clear sky hued by the rising Sun.

First, you see it

I was at Starbase for all four previous Starship test flights and have covered more than 300 rocket launches in person. I’ve been privileged to witness a lot of history, but after hundreds of launches, some of the novelty has worn off. Don’t get me wrong—I still feel a lump in my throat every time I see a rocket leave the planet. Prelaunch jitters are a real thing. But I no longer view every launch as a newsworthy event.

October 13 was different.

Those prelaunch anxieties were present as SpaceX counted off the final seconds to liftoff. First, you see it. A blast of orange flashed from the bottom of the gleaming, frosty rocket filled with super-cold propellants. Then, the 11 million-pound vehicle began a glacial climb from the launch pad. About 20 seconds later, the rumble from the rocket’s 33 methane-fueled engines reached our location.

Our viewing platform shook from the vibrations for over a minute as Starship and the Super Heavy booster soared into the stratosphere. Two-and-a-half minutes into the flight, the rocket was just a point of bluish-white light as it accelerated east over the Gulf of Mexico.

Another burst of orange encircled the rocket during the so-called hot-staging maneuver, when the Starship upper stage lit its engines at the moment the Super Heavy booster detached to begin the return to Starbase. Flying at the edge of space more than 300,000 feet over the Gulf, the booster flipped around and fired its engines to cancel out its downrange velocity and propel itself back toward the coastline.

The engines shut down, and the booster plunged deeper into the atmosphere. Eventually, the booster transformed from a dot in the sky back into the shape of a rocket as it approached Starbase at supersonic speed. The rocket’s velocity became more evident as it got closer. For a few moments, my viewing angle made it look like the rocket—bigger than the fuselage of a 747 jumbo jet—was coming right at me.

The descending booster zoomed through the contrail cloud it left behind during launch, then reappeared into clear air. With the naked eye, I could see a glow inside the rocket’s engine bay as it dived toward the launch pad, presumably from heat generated as the vehicle slammed into ever-denser air on the way back to Earth. This phenomenon made the rocket resemble a lit cigar.

Finally, the rocket hit the brakes by igniting 13 of its 33 engines, then downshifted to three engines for the final maneuver to slide in between the launch tower’s two catch arms. Like balancing a pencil on the tip of your finger, the Raptor engines vectored their thrust to steady the booster, which, for a moment, appeared to be floating next to the tower.

The Super Heavy booster, more than 20 stories tall, rights itself over the launch pad in Texas, moments before two mechanical arms grabbed it in mid-air. Credit: Stephen Clark/Ars Technica

A double-clap sonic boom jolted spectators from their slack-jawed awe. Only then could we hear the roar from the start of the Super Heavy booster’s landing burn. This sound reached us just as the rocket settled into the grasp of the launch tower, with its so-called catch fittings coming into contact with the metallic beams of the catch arms.

The engines switched off, and there it was. Many of the spectators lucky enough to be there jumped up and down with joy, hugged their friends, or let out an ecstatic yell. I snapped a few final photos and returned to his laptop, grinning, speechless, and started wondering how I could put this all into words.

Once the smoke cleared, at first glance, the rocket looked as good as new. There was no soot on the outside of the booster, as it is on the Falcon 9 rocket after returning from space. This is because the Super Heavy booster and Starship use cleaner-burning methane fuel instead of kerosene.

Elon Musk, SpaceX’s founder and CEO, later said the outer ring of engine nozzles on the bottom of the rocket showed signs of heating damage. This, he said, would be “easily addressed.”

What’s not so easy to address is how SpaceX can top this. A landing on the Moon or Mars? Sure, but realistically, those milestones are years off. There’s something that’ll happen before then.

Sometime soon, SpaceX will try to catch a Starship back at the launch pad at the end of an orbital flight. This will be an extraordinarily difficult feat, far exceeding the challenge of catching the Super Heavy booster.

Super Heavy only reaches a fraction of the altitude and speed of the Starship upper stage, and while the booster’s size and the catch method add degrees of difficulty, the rocket follows much the same up-and-down flight profile pioneered by the Falcon 9. Starship, on the other hand, will reenter the atmosphere from orbital velocity, streak through the sky surrounded by super-heated plasma, then shift itself into a horizontal orientation for a final descent SpaceX likes to call the “belly flop.”

In the last few seconds, Starship will reignite three of its engines, flip itself vertical, and come down for a precision landing. SpaceX demonstrated the ship could do this on the test flight last week, when the vehicle made a controlled on-target splashdown in the Indian Ocean after traveling halfway around the world from Texas.

If everything goes according to plan, SpaceX could be ready to try to catch a Starship for real next year. Stay tuned.

After seeing hundreds of launches, SpaceX’s rocket catch was a new thrill Read More »

Starship is about to launch on its fifth flight, and this time there’s a catch

Commercial space, launch, Science, Space, spacex, Starbase, starship, texas / Paul Patrick / October 13, 2024

“We landed with half a centimeter accuracy in the ocean, so we think we have a reasonable chance to come back to the tower,” Gerstenmaier said.

Launch playbook

The Starship upper stage, meanwhile, will light six Raptor engines to accelerate to nearly orbital velocity, giving the rocket enough oomph to coast halfway around the world before falling back into the atmosphere over the Indian Ocean.

This is a similar trajectory to the one Starship flew in June, when it survived a fiery reentry for a controlled splashdown. It was the first time SpaceX completed an end-to-end Starship test flight. Onboard cameras showed fragments of the heat shield falling off Starship when it reentered the atmosphere, but the vehicle maintained control and reignited its Raptor engines, flipped from a horizontal to a vertical orientation, and settled into the Indian Ocean northwest of Australia.

After analyzing the results from the June mission, SpaceX engineers decided to rework the heat shield for the next Starship vehicle. The company said its technicians spent more than 12,000 hours replacing the entire thermal protection system with new-generation tiles, a backup ablative layer, and additional protections between the ship’s flap structures.

From start to finish, Sunday’s test flight should last approximately 1 hour and 5 minutes.

This diagram illustrates the path the Super Heavy booster will take to return to the launch pad in Texas, while the Starship upper stage continues the climb to space. Credit: SpaceX

Here’s an overview of the key events during Sunday’s flight:

• T+00: 00: 02: Liftoff

• T+00: 01: 02: Maximum aerodynamic pressure

• T+00: 02: 33: Super Heavy MECO (most engines cut off)

• T+00: 02: 41: Stage separation and ignition of Starship engines

• T+00: 02: 48: Super Heavy boost-back burn start

• T+00: 03: 41: Super Heavy boost-back burn shutdown

• T+00: 03: 43: Hot staging ring jettison

• T+00: 06: 08: Super Heavy is subsonic

• T+00: 06: 33: Super Heavy landing burn start

• T+00: 06: 56: Super Heavy landing burn shutdown and catch attempt

• T+00: 08: 27: Starship engine cutoff

• T+00: 48: 03: Starship reentry

• T+01: 02: 34: Starship is transonic

• T+01: 03: 43: Starship is subsonic

• T+01: 05: 15: Starship landing flip

• T+01: 05: 20: Starship landing burn

• T+01: 05: 34: Starship splashdown in Indian Ocean

SpaceX officials hope to see Starship’s heat shield stay intact as it dips into the atmosphere, when temperatures will reach 2,600° Fahrenheit (1,430° Celsius), hot enough to melt aluminum, the metal used to build many launch vehicles. SpaceX chose stainless steel for Starship because it strong at cryogenic temperatures—the rocket consumes super-cold fuel and oxidizer—and has a higher melting point than aluminum.

Starship is about to launch on its fifth flight, and this time there’s a catch Read More »

SpaceX’s next Starship launch—and first catch—could happen this weekend

Commercial space, Federal Aviation Administration, launch, Science, Space, spacex, Starbase, starship / Rejus Almole / October 8, 2024

The FAA is still reviewing plans for the fifth Starship test flight, but could approve it soon.

SpaceX’s fully-stacked Super Heavy booster and Starship upper stage at the company’s launch site in South Texas. Credit: SpaceX

We may not have to wait as long as we thought for the next test flight of SpaceX’s Starship rocket.

The world’s most powerful launcher could fly again as soon as Sunday, SpaceX says, assuming the Federal Aviation Administration grants approval. The last public statement released from the FAA suggested the agency didn’t expect to determine whether to approve a commercial launch license for SpaceX’s next Starship test flight before late November.

There’s some optimism at SpaceX that the FAA might issue a launch license much sooner, perhaps in time for Starship to fly this weekend. The launch window Sunday opens at 7 am CDT (8 am EDT; 12: 00 UTC), about a half-hour before sunrise at SpaceX’s Starbase launch site in South Texas.

“The fifth flight test of Starship will aim to take another step towards full and rapid reusability,” SpaceX wrote in an update posted on its website. “The primary objectives will be attempting the first ever return to launch site and catch of the Super Heavy booster and another Starship reentry and landing burn, aiming for an on-target splashdown of Starship in the Indian Ocean.”

Stacked together, the Super Heavy booster, or first stage, and the Starship upper stage stand nearly 400 feet (121 meters) tall. The Super Heavy booster—itself bigger than the fuselage of a 747 jumbo jet—will vertically return to the Starbase launch pad guided by cold gas thrusters, aerodynamic grid fins, and propulsive maneuvers with its methane-fueled Raptor engines.

Once the booster’s Raptor engines slow it to a hover, mechanical arms on the launch pad tower will close in around the rocket and capture it in midair. If you’re into rockets, or just want to spice up your morning, you don’t want to miss this. We’ll have a more detailed story before the launch previewing the timeline of events.

Safety measures

The FAA has been reviewing SpaceX’s plans to bring the Super Heavy booster back to the Starbase launch pad for months.

Most recently, the agency’s review of SpaceX’s proposed flight plan has focused on the effects of the rocket’s sonic boom as it comes back to Earth. The FAA and other agencies are also studying how a disposable section of the booster, called a hot-staging ring, might impact the environment when it falls into the sea just offshore from Starbase, located on the Gulf Coast east of Brownsville.

During SpaceX’s most recent Starship test flight in June, the Super Heavy booster completed a control descent to a predetermined location in the Gulf of Mexico, giving engineers enough confidence to try a return to the launch site on the next mission.

SpaceX protested the length of time the FAA said it needed to review the flight plan, after the federal regulator previously told SpaceX it expected to make a license determination in September.

“Unfortunately, instead of focusing resources on critical safety analysis and collaborating on rational safeguards to protect both the public and the environment, the licensing process has been repeatedly derailed by issues ranging from the frivolous to the patently absurd,” SpaceX wrote in a statement last month.

“I think the two-month delay is necessary to comply with the launch requirements, and I think that’s an important part of safety culture,” said Michael Whitaker, the FAA administrator, in a congressional hearing September 24.

The FAA is responsible for ensuring commercial space launches do not endanger the public and comport with the US government’s national security and foreign policy interests. Earlier this year, SpaceX was also fined by the Texas Commission on Environmental Quality and the Environmental Protection Agency for alleged violations of environmental regulations related to the launch pad’s water system, which cools a steel flame deflector under the 33 main engines of Starship’s Super Heavy booster.

Ars contacted an FAA spokesperson Tuesday about the status of the agency’s review of the Starship launch license request, but did not receive a response.

Artist’s illustration of SpaceX’s Super Heavy booster coming in for a catch by the launch pad’s mechanical arms. Credit: SpaceX

Teams at Starbase completed two partial propellant loading tests on the fully stacked Starship rocket in recent days. Early Tuesday, SpaceX tested the water deluge system at the launch pad two times, presumably to check the system’s ability to activate minutes apart to protect the pad during launch and recovery of the Super Heavy booster.

Later Tuesday, SpaceX removed the Starship upper stage from the Super Heavy booster. This is required for technicians to perform one of the final tasks to prepare for launch—installing the rocket’s flight termination system, which would destroy the rocket if it veers off course.

“We accept no compromises when it comes to ensuring the safety of the public and our team, and the return will only be attempted if conditions are right,” SpaceX said.

SpaceX outlined additional human-in-the-loop safety criteria for the upcoming Starship flight. SpaceX launches are typically fully automated from liftoff through the end of the mission.

“Thousands of distinct vehicle and pad criteria must be met prior to a return and catch attempt of the Super Heavy booster, which will require healthy systems on the booster and tower and a manual command from the mission’s flight director,” SpaceX wrote. “If this command is not sent prior to the completion of the boostback burn, or if automated health checks show unacceptable conditions with Super Heavy or the tower, the booster will default to a trajectory that takes it to a landing burn and soft splashdown in the Gulf of Mexico.”

Recovering the Super Heavy booster back at the launch pad is critical for SpaceX’s ambition to rapidly reuse the rocket. Eventually, SpaceX will also recover and reuse the Starship portion of the rocket, but for now, the company is sticking to water landings for the ship.

Extensive upgrades

SpaceX teams in Texas have beefed up the launch tower and catch arms in the last few months, working around the clock to add structural stiffeners and test the arms’ load-carrying capability.

“Extensive upgrades ahead of this flight test have been made to hardware and software across Super Heavy, Starship, and the launch and catch tower infrastructure at Starbase,” SpaceX said. “SpaceX engineers have spent years preparing and months testing for the booster catch attempt, with technicians pouring tens of thousands of hours into building the infrastructure to maximize our chances for success.”

It will take about seven minutes for the Super Heavy booster to climb to the edge of space, separate from the Starship upper stage, and return to Starbase for recovery. While the booster comes back to the ground, Starship will fire its six engines to accelerate to near orbital velocity, fast enough to complete a half-lap around Earth before gravity pulls it toward an atmospheric reentry over the Indian Ocean.

This is a similar trajectory to the one Starship flew in June, when it survived a fiery reentry for a controlled splashdown. It was the first time SpaceX completed an end-to-end Starship test flight.

Onboard cameras showed fragments of the heat shield falling off Starship when it reentered the atmosphere in June.

“This massive effort, along with updates to the ship’s operations and software for reentry and landing burn, will look to improve upon the previous flight and bring Starship to a soft splashdown at the target area in the Indian Ocean,” SpaceX said.

Starship won’t attempt to reignite its Raptor engines in space on the upcoming test flight. This is one of the next things SpaceX needs to demonstrate for Starship to soar into a stable orbit around Earth and guide itself to a controlled reentry to ensure it doesn’t become stranded in space or fall over a populated area. SpaceX wanted to relight a Raptor engine in space on Starship’s third test flight in March, but aborted the maneuver.

The business end of Starship’s Super Heavy booster during a launch in March. Credit: SpaceX

Once Starship is able to sustain a flight in low-Earth orbit, SpaceX can begin experiments with in-space refueling, which is required to support future Starship flights to the Moon, Mars, and other deep space destinations. Starship is a foundational element of SpaceX’s vision to create a settlement on the red planet.

NASA has a contract with SpaceX to develop a human-rated Starship to land astronauts on the Moon as part of the agency’s Artemis program. NASA’s official schedule calls for the first Artemis crew landing in September 2026. Realistically, the landing will probably happen later in the decade because the Starship lander and new lunar spacesuits likely won’t be ready in two years.

Starships will likely fly many dozens of times, if not more, before NASA approves it to land astronauts on the Moon. These flights will test the rocket’s ability to repeatedly and reliably fly to space and back, transfer cryogenic propellants in orbit, and safely land on the lunar surface without a crew.

As we’ve seen with SpaceX’s workhorse Falcon 9 rocket, rapidly reusing elements of a launch vehicle can enable rapid-fire launch cadences. Validating the architecture for recovering the Super Heavy booster directly on the launch pad, as SpaceX intends to do quite soon, is a key step on this path.

SpaceX’s next Starship launch—and first catch—could happen this weekend Read More »

The war of words between SpaceX and the FAA keeps escalating

Commercial space, Federal Aviation Administration, launch, Science, Space, spacex, starship, texas / Rejus Almole / September 26, 2024

Elon Musk, SpaceX's founder and CEO, has called for the resignation of the FAA administrator. — Enlarge / Elon Musk, SpaceX’s founder and CEO, has called for the resignation of the FAA administrator.

The clash between SpaceX and the Federal Aviation Administration escalated this week, with Elon Musk calling for the head of the federal regulator to resign after he defended the FAA’s oversight and fines levied against the commercial launch company.

The FAA has said it doesn’t expect to determine whether to approve a launch license for SpaceX’s next Starship test flight until late November, two months later than the agency previously communicated to Musk’s launch company. Federal regulators are reviewing changes to the rocket’s trajectory necessary for SpaceX to bring Starship’s giant reusable Super Heavy booster back to the launch pad in South Texas. This will be the fifth full-scale test flight of Starship but the first time SpaceX attempts such a maneuver on the program.

This week, SpaceX assembled the full Starship rocket on its launch pad at the company’s Starbase facility near Brownsville, Texas. “Starship stacked for Flight 5 and ready for launch, pending regulatory approval,” SpaceX posted on X.

Apart from the Starship regulatory reviews, the FAA last week announced it is proposing more than $633,000 in fines on SpaceX due to alleged violations of the company’s launch license associated with two flights of the company’s Falcon 9 rocket from Florida. It is rare for the FAA’s commercial spaceflight division to fine launch companies.

Michael Whitaker, the FAA’s administrator, discussed the agency’s ongoing environmental and safety reviews of SpaceX’s Starship rocket in a hearing before a congressional subcommittee in Washington Tuesday. During the hearing, which primarily focused on the FAA’s oversight of Boeing’s commercial airplane business, one lawmaker asked Whitaker the FAA’s relationship with SpaceX.

Public interest

“I think safety is in the public interest and that’s our primary focus,” said Michael Whitaker, the FAA administrator, in response to questions from Rep. Kevin Kiley, a California Republican. “It’s the only tool we have to get compliance on safety matters,” he said, referring to the FAA’s fines.

The stainless-steel Super Heavy booster is larger than a Boeing 747 jumbo jet. SpaceX says the flight path to return the first stage of the rocket to land will mean a “slightly larger area could experience a sonic boom,” and a stainless-steel ring that jettisons from the top of the booster, called the hot-staging ring, will fall in a different location in the Gulf of Mexico just offshore from the rocket’s launch and landing site.

The FAA, which is primarily charged with ensuring rocket launches don’t endanger the public, is consulting with other agencies on these matters, along with issues involving SpaceX’s discharge of water into the environment around the Starship launch pad in Texas. The pad uses water to cool a steel flame deflector that sits under the 33 main engines of Starship’s Super Heavy booster.

SpaceX says fines levied against it this year by the Texas Commission on Environmental Quality (TCEQ) and the Environmental Protection Agency (EPA) related to the launch pad’s water system were “entirely tied to disagreements over paperwork” and not any dumping of pollutants into the environment around the Starship launch site.

SpaceX installed the water-cooled flame deflector under the Starship launch mount after the engine exhaust rocket’s first test flight excavated a large hole in the ground. Gwynne Shotwell, SpaceX’s president and chief operating officer, summed up her view of the issue in a hearing with Texas legislators in Austin on Tuesday.

“To protect that from happening again, we built this kind of upside-down shower head to basically cool the flame as the rocket was lifting off,” she said. “That was licensed and permitted by TCEQ. The EPA came in afterwards and didn’t like the license or the permit that we had for that, and wanted to turn it into a federal permit, which we are working on now.”

“We work very closely with organizations such as TCEQ,” Shotwell said. “You may have read a little bit of nonsense in the papers recently about that, but we’re working quite well with them.”

The war of words between SpaceX and the FAA keeps escalating Read More »

Sparks are flying day and night as SpaceX preps Starship pad to catch a rocket

Commercial space, launch, Science, Space, spacex, Starbase, starship / Mike M. / August 28, 2024

Pretty much every day for the last couple of weeks, workers wielding welding guns and torches have climbed onto SpaceX’s Starship launch pad in South Texas to make last-minute upgrades ahead of the next test flight of the world’s largest rocket.

Livestreams of the launch site provided by LabPadre and NASASpaceflight.com have shown sparks raining down two mechanical arms extending from the side of the Starship launch tower at SpaceX’s Starbase launch site on the Gulf Coast east of Brownsville, Texas. We are publishing several views here of the welding activity with the permission of LabPadre, which runs a YouTube page with multiple live views of Starbase.

If SpaceX has its way on the next flight of Starship, these arms will close together to capture the first-stage booster, called Super Heavy, as it descends back to Earth and slows to a hover over the launch pad.

This method of rocket recovery is remarkably different from how SpaceX lands its smaller Falcon 9 booster, which has landing legs to touch down on offshore ocean-going platforms or at concrete sites onshore. Catching the rocket with large metallic arms—sometimes called “mechazilla arms” or “chopsticks”—would reduce the turnaround time to reuse the booster and simplify its design, according to SpaceX.

SpaceX has launched the nearly 400-foot-tall (121 meter) Starship rocket four times, most recently in June, when the Super Heavy booster, itself roughly 233 feet (71 meters) tall, made a pinpoint splashdown in the Gulf of Mexico just off the coast of Starbase.

On the same flight in June, the Starship upper stage flew halfway around the world and reentered the atmosphere over the Indian Ocean. The ship survived reentry and splashed down in the open ocean northwest of Australia. This flight was the first time either part of the Starship rocket made it back to Earth intact, but SpaceX didn’t recover the booster or the ship.

Doubling up

Lessons learned from the June test flight prompted SpaceX to replace thousands of heat shield tiles on the Starship vehicle for the next mission. While the ship survived reentry in June, onboard camera views showed numerous tiles ripped away from the vehicle. Last month, SpaceX test-fired engines on the booster and ship assigned to the next launch.

On August 8, SpaceX said Starship and Super Heavy were “ready to fly, pending regulatory approval” from the Federal Aviation Administration. An FAA spokesperson said the agency is evaluating SpaceX’s proposed flight profile for the next Starship test flight, when SpaceX wants to try catching the booster on the pad. This will be the first time SpaceX will try to bring the stainless-steel Super Heavy booster, as long as and wider than a Boeing 747 jumbo jet, back to a landing on land.

Enlarge / Sparks fly at Starbase as welders work overnight at the Starship launch pad.

While the rocket appears to be ready to fly, SpaceX officials clearly believe there’s more work to do on the launch pad. Closer views revealed welders are installing structural supports, or doublers, to certain parts of the catch arms. Elsewhere on the arms, workers were seen removing and adding other unknown pieces of hardware. SpaceX hasn’t specified exactly what kind of work teams are doing on the Starship launch pad in Texas, but the focus is on beefing up hardware necessary for catching the Super Heavy booster.

All of this work is occurring during the hottest part of the year in South Texas. On most days this month, afternoon temperatures have soared into the mid-to-upper 90s Fahrenheit, with sticky humidity. A lot of the work on the catch arms has occurred at night, when temperatures drop into the lower 80s.

It’s unclear how long it will take for the FAA to approve a license for SpaceX to launch and recover the rocket on the next test flight or when SpaceX will complete the upgrades on the launch pad. Elon Musk, SpaceX’s founder and CEO, suggested earlier this month that the flight could take off by the end of August, but the condition of the launch pad and remaining tests indicate a launch is still probably at least a couple of weeks away.

Once workers finish up their tasks upgrading the pad and clearing scaffolding and cranes from the area, SpaceX will likely stack the Super Heavy booster and Starship upper stage and fill them with propellants during a full countdown rehearsal, as it has before each previous Starship launch.

Musk has signaled several times that the company will try to catch the Super Heavy booster on the next flight, which will also accelerate the Starship upper stage to nearly orbital velocity for another reentry demonstration over the Indian Ocean. Last month, SpaceX released a video teasing a catch of the booster on the next Starship flight, showing the rocket returning to Starbase with its Raptor engines firing.

Meanwhile, SpaceX has stacked a second Starship launch tower next to the existing launch pad in Texas. The company still has a lot of work to do to outfit the second launch pad before it is ready to support a Starship flight, but SpaceX could have it ready for activation sometime next year. SpaceX also plans two Starship launch pads at Cape Canaveral, Florida. All these sites will allow SpaceX to launch Starships more often. The company is also finishing a sprawling factory near the Starship factory in South Texas, just a couple of miles inland from the launch pads there.

Sparks are flying day and night as SpaceX preps Starship pad to catch a rocket Read More »

Rocket Report: ULA is losing engineers; SpaceX is launching every two days

falcon 9, Federal Aviation Administration, launch, NASA, rocket lab, rocket report, russia, Science, Space, starship, stoke space, united launch alliance / Kris Guyer / August 17, 2024

Every other day —

The first missions of Stoke Space’s reusable Nova rocket will fly in expendable mode.

Stephen Clark – Aug 16, 2024 11: 00 am UTC

Enlarge / A Falcon 9 booster returns to landing at Cape Canaveral Space Force Station following a launch Thursday with two WorldView Earth observation satellites for Maxar.

Welcome to Edition 7.07 of the Rocket Report! SpaceX has not missed a beat since the Federal Aviation Administration gave the company a green light to resume Falcon 9 launches after a failure last month. In 19 days, SpaceX has launched 10 flights of the Falcon 9 rocket, taking advantage of all three of its Falcon 9 launch pads. This is a remarkable cadence in its own right, but even though it’s a small sample size, it is especially impressive right out of the gate after the rocket’s grounding.

A quick turnaround for Rocket Lab. Rocket Lab launched its 52nd Electron rocket on August 11 from its private spaceport on Mahia Peninsula in New Zealand, Space News reports. The company’s light-class Electron rocket deployed a small radar imaging satellite into a mid-inclination orbit for Capella Space. This was the shortest turnaround between two Rocket Lab missions from its primary launch base in New Zealand, coming less than nine days after an Electron rocket took off from the same pad with a radar imaging satellite for the Japanese company Synspective. Capella’s Acadia 3 satellite was originally supposed to launch in July, but Capella requested a delay to perform more testing of its spacecraft. Rocket Lab swapped its place in the Electron launch sequence and launched the Synspective mission first.

Now, silence at the launch pad … Rocket Lab hailed the swap as an example of the flexibility provided by Electron, as well as the ability to deliver payloads to specific orbits that are not feasible with rideshare missions, according to Space News. For this tailored launch service, Rocket Lab charges a premium launch price over the price of launching a small payload on a SpaceX rideshare mission. However, SpaceX’s rideshare launches gobble up the lion’s share of small satellites within Rocket Lab’s addressable market. On Friday, a Falcon 9 rocket is slated to launch 116 small payloads into polar orbit. Rocket Lab, meanwhile, projects just one more launch before the end of September and expects to perform 15 to 18 Electron launches this year, a record for the company but well short of the 22 it forecasted earlier in the year. Rocket Lab says customer readiness is the reason it will be far short of projections.

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Defense contractors teaming up on solid rockets. Lockheed Martin and General Dynamics are joining forces to kickstart solid rocket motor production, announcing a strategic teaming agreement today that could see new motors roll off the line as early as 2025, Breaking Defense reports. The new agreement could position a third vendor to enter into the ailing solid rocket motor industrial base, which currently only includes L3Harris subsidiary Aerojet Rocketdyne and Northrop Grumman in the United States. Both companies have struggled to meet demands from weapons makers like Lockheed and RTX, which are in desperate need of solid rocket motors for products such as Javelin or the PAC-3 missiles used by the Patriot missile defense system.

Pressure from startups … Demand for solid rocket motors has skyrocketed since Russia’s invasion of Ukraine as the United States and its partners sought to backfill stocks of weapons like Javelin and Stinger, as well as provide motors to meet growing needs in the space domain. Although General Dynamics has kept its interest in the solid rocket motor market quiet until now, several defense tech startups, such as Ursa Major Technologies, Anduril, and X-Bow Systems, have announced plans to enter the market. (submitted by Ken the Bin)

Going polar with crew. SpaceX will fly the first human spaceflight over the Earth’s poles, possibly before the end of this year, Ars reports. The private Crew Dragon mission will be led by a Chinese-born cryptocurrency entrepreneur named Chun Wang, and he will be joined by a polar explorer, a roboticist, and a filmmaker whom he has befriended in recent years. The “Fram2” mission, named after the Norwegian research ship Fram, will launch into a polar corridor from SpaceX’s launch facilities in Florida and fly directly over the north and south poles. The three- to five-day mission is being timed to fly over Antarctica near the summer solstice in the Southern Hemisphere, to afford maximum lighting.

Wang’s inclination is Wang’s prerogative … Wang told Ars he wanted to try something new, and flying a polar mission aligned with his interests in cold places on Earth. He’s paying the way on a commercial basis, and SpaceX in recent years has demonstrated it can launch satellites into polar orbit from Cape Canaveral, Florida, something no one had done in more than 50 years. The highest-inclination flight ever by a human spacecraft was the Soviet Vostok 6 mission in 1963 when Valentina Tereshkova’s spacecraft reached 65.1 degrees. Now, Fram2 will fly repeatedly and directly over the poles.

Rocket Report: ULA is losing engineers; SpaceX is launching every two days Read More »