The Sarmat missile silo seen before last week’s launch attempt.
Maxar Technologies
A closer view of the Sarmat missile silo before last week’s launch attempt.
Maxar Technologies
Fire trucks surround the Sarmat missile silo in this view from space on Saturday, September 21.
Maxar Technologies
Late last week, Russia’s military planned to launch a Sarmat intercontinental ballistic missile (ICBM) on a test flight from the Plesetsk Cosmodrome. Imagery from commercial satellites captured over the weekend suggest the missile exploded before or during launch.
This is at least the second time an RS-28 Sarmat missile has failed in less than two years, dealing a blow to the country’s nuclear forces days after the head of the Russian legislature issued a veiled threat to use the missile against Europe if Western allies approved Ukraine’s use of long-range weapons against Russia.
Commercial satellite imagery collected by Maxar and Planet show before-and-after views of the Sarmat missile silo at Plesetsk, a military base about 500 miles (800 kilometers) north of Moscow. The view from one of Maxar’s imaging satellites Saturday revealed unmistakable damage at the launch site, with a large crater centered on the opening to the underground silo.
The crater is roughly 200 feet (62 meters) wide, according to George Barros, a Russia and geospatial intelligence analyst at the Institute for the Study of War. “Extensive damage in and around the launch pad can be seen which suggests that the missile exploded shortly after ignition or launch,” Barros wrote on X.
“Additionally, small fires continue to burn in the forest to the east of the launch complex and four fire trucks can be seen near the destroyed silo,” Barros added.
Enlarge/ An RS-28 Sarmat missile fires out of its underground silo on its first full-scale test flight in April 2022.
Russian Ministry of Defense
The Sarmat missile is Russia’s largest ICBM, with a height of 115 feet (35 meters). It is capable of delivering nuclear warheads to targets more than 11,000 miles (18,000 kilometers) away, making it the longest-range missile in the world. The three-stage missile burns hypergolic hydrazine and nitrogen tetroxide propellants, and is built by the Makeyev Design Bureau. The Sarmat, sometimes called the Satan II, replaces Russia’s long-range R-36M missile developed during the Cold War.
“According to Russian media, Sarmat can reportedly load up to 10 large warheads, 16 smaller ones, a combination of warheads and countermeasures, or hypersonic boost-glide vehicle,” the Center for Strategic and International Studies writes on its website.
The secret is out
Western analysts still don’t know exactly when the explosion occurred. Russia issued warnings last week for pilots to keep out of airspace along the flight path of a planned missile launch from the Plesetsk Cosmodrome. Russia published similar notices before previous Sarmat missile tests, alerting observers that another Sarmat launch was imminent. The warnings were canceled Thursday, two days before satellite imagery showed the destruction at the launch site.
“It is possible that the launch attempt was undertaken on September 19th, with fires persisting for more than 24 hours,” wrote Pavel Podvig, a senior researcher at the United Nations Institute for Disarmament Research in Geneva, on his Russian Nuclear Forces blog site. “Another possibility is that the test was scrubbed on the 19th and the incident happened during the subsequent defueling of the missile. The character of destruction suggests that the missile exploded in the silo.”
James Acton, a senior fellow at the Carnegie Endowment for International Peace, wrote on X that the before-and-after imagery of the Sarmat missile silo was “very persuasive that there was a big explosion.”
Enlarge/ This photo of the International Space Station was captured by a crew member on a Soyuz spacecraft.
NASA/Roscosmos
A little more than two years ago, Dmitry Rogozin, the bellicose former head of Russia’s space agency, nearly brought the International Space Station partnership to its knees.
During his tenure as director general of Roscosmos, Rogozin was known for his bombastic social media posts and veiled threats to abandon the space station after Russia’s invasion of Ukraine. Russian President Vladimir Putin tersely dismissed Rogozin in July 2022 and replaced him with Yuri Borisov, a former deputy prime minister.
While the clash between Russia and Western governments over the war in Ukraine has not cooled, the threats against the International Space Station (ISS) ended. The program remains one of the few examples of cooperation between the US and Russian governments. Last year, Russia formally extended its commitment to the ISS to at least 2028. NASA and space agencies in Europe, Japan, and Canada have agreed to maintain the space station through 2030.
It’s this two-year disparity that concerns NASA officials plotting the final days of the ISS. NASA awarded SpaceX a contract in June to develop a deorbit vehicle based on the company’s Dragon spacecraft to steer the more than 450-ton complex toward a safe reentry over a remote stretch of ocean.
“We do have that uncertainty, 2028 through 2030, with Roscosmos,” said Robyn Gatens, director of the ISS program at NASA Headquarters, in a meeting of the agency’s advisory council this week. “We expect to hear from them over the next year or two as far as their follow-on plans, hoping that they also extend through 2030.”
Fighting through the tension
Roscosmos works in four-year increments, so Russia’s decision last year extended the country’s participation in the space station program from 2024 until 2028. Russian space officials know the future of the country’s space program is directly tied to the ISS. If Russia pulls out of the space station in 2028, Roscosmos will be left without much of a human spaceflight program.
There’s no chance Russia will have its own space station in low-Earth orbit in four years, so abandoning its role on the ISS would leave Russia’s Soyuz crew ferry spacecraft without a destination. Russian and Chinese leaders have fostered closer ties in space in recent years, but China’s Tiangong space station is inaccessible from Russia’s launch sites.
The US and Russian segments of the ISS depend on one another for critical functions. The US section generates most of the space station’s electricity and maintains the lab’s orientation without using precious rocket fuel. Russia is responsible for maintaining the station’s altitude and maneuvering the complex out of the path of space junk, although Northrop Grumman’s Cygnus cargo craft has also demonstrated an ability to boost the station’s orbit.
While Russia’s space program would feel the pain if Roscosmos made an early exit from the space station, the relationship between Russia and the West is volatile. US and European leaders may soon give Ukraine the green light to use Western-supplied weapons for attacks deep inside Russian territory. Putin said last week that this would be tantamount to war. “This will mean that NATO countries, the United States, and European countries are fighting Russia,” he said.
Enlarge/ The second Intuitive Machines lander is prepared for hot-fire testing this week.
Intuitive Machines
One of the miracles of the Apollo Moon landings is that they were televised, live, for all the world to see. This transparency diffused doubts about whether the lunar landings really happened and were watched by billions of people.
However, as remarkable a technical achievement as it was to broadcast from the Moon in 1969, the video was grainy and black and white. As NASA contemplates a return to the Moon as part of the Artemis program, it wants much higher resolution video and communications with its astronauts on the lunar surface.
To that end, NASA announced this week that it had awarded a contract to Houston-based Intuitive Machines for “lunar relay services.” Essentially this means Intuitive Machines will be responsible for building a small constellation of satellites around the Moon that will beam data back to Earth from the lunar surface.
“One of the requirements is a 4K data link,” said Steve Altemus, co-founder and chief executive of Intuitive Machines, in an interview. “That kind of high fidelity data only comes from a data relay with a larger antenna than can be delivered to the surface of the Moon.”
About the plan
This is part of NASA’s plan to build a more robust “Near Space Network” for communications within 1 million miles of Earth (the Moon is about 240,000 miles from Earth). Intuitive Machines’ contract is worth as much as $4.82 billion over the next decade, depending on the level of communication services that NASA chooses to purchase.
The space agency is also expected to award a ground-based component of this network for large dishes to receive signals from near space, taking some of this burden off the Deep Space Network. Altemus said Intuitive Machines has also bid on this ground component contract.
The Houston company, with its IM-1 mission, made a largely successful landing on the Moon in February. A second lunar landing mission, IM-2, is scheduled to take place in late December or January, a few months from now. Funded largely by NASA, the IM-2 mission will carry a small drill to the South Pole of the Moon to search for water ice in Shackleton Crater.
Then, approximately 15 months from now, the company is planning to launch another lander, IM-3. This mission is likely to carry the first data-relay satellite—each is intended to be about 500 kg, Altemus said, but the final design of the vehicles is still being finalized—to lunar orbit. Assuming this first satellite works well, the two following IM missions will each carry two relay satellites, making for a constellation of five spacecraft orbiting the Moon.
Two of the satellites will go into polar orbits and serve NASA’s Artemis needs at the South Pole, Altemus said. Two more are likely to go into halo orbits, and a fifth satellite will be placed into an equatorial orbit. This will provide full coverage of the Moon not just for communications, but also for position, navigation, and timing.
Intuitive Machines rising
A former deputy director of Johnson Space Center, Altemus founded Intuitive Machines in 2013 along with an investor, Kam Ghaffarian, and an aerospace engineer named Tim Crain. It hasn’t always been easy. Development of Intuitive Machines’ Nova C lander took years longer than anticipated; there were setbacks such as a propellant tank failure, and money was at times tight.
In part to address these financial difficulties, the company went public in 2023, at the tail end of the mania in which space companies were becoming publicly traded via special purpose acquisition companies, or SPACs. Many space companies that went public this way have struggled mightily, and Intuitive Machines has also faced similar pressures.
“It’s been a challenge,” Altemus said. “We went public in 2023, and navigating that was the story of last year, as well as getting to the launch pad.”
But then good things started happening. Despite some technical troubles, including the failure of its altimeter, the company’s first lander managed a soft touchdown on the Moon on its side. Even with this untinended orientation, the Intuitive Machines-1 mission still managed to complete the vast majority of its science objectives. In August, the company won its fourth task order from NASA—essentially a lunar delivery mission—under the Commercial Lunar Payload Services program.
And then the company won the massive data relay contract this week.
“This has really been a transformational year for us,” Altemus said. “The vision for the company is finally coming together.”
Enlarge/ Rendering of an individual crew quarter within the Axiom habitat module.
Axiom Space
Axiom Space is facing significant financial headwinds as the company attempts to deliver on two key commercial programs for NASA—the development of a private space station in low-Earth orbit and spacesuits that could one day be worn by astronauts on the Moon.
Forbes reports that Axiom Space, which was founded by billionaire Kam Ghaffarian and NASA executive Mike Suffredini in 2016, has been struggling to raise money to keep its doors open and has had difficulties meeting its payroll dating back to at least early 2023. In addition, the Houston-based company has fallen behind on payments to key suppliers, including Thales Alenia Space for its space station and SpaceX for crewed launches.
“The lack of fresh capital has exacerbated long-standing financial challenges that have grown alongside Axiom’s payroll, which earlier this year was nearly 1,000 employees,” the publication reports. “Sources familiar with the company’s operations told Forbes that co-founder and CEO Michael Suffredini, who spent 30 years at NASA, ran Axiom like a big government program instead of the resource-constrained startup it really was. His mandate to staff up to 800 workers by the end of 2022 led to mass hiring so detached from product development needs that new engineers often found themselves with nothing to do.”
The report underscores a lot of what Ars has been hearing about the financial struggles of Axiom in recent months. Dozens of employees have been laid off, and Thales officials have made no secret of their discontent at not being paid in full for the production of pressure modules for the Axiom space station. Although the departure of Suffredini as chief executive was framed as being his decision for personal reasons, it seems probable that he moved out of the company for performance reasons.
Space station troubles
All of this raises significant questions about Axiom’s ability to deliver on the primary reason the company was created—to build a successor to the International Space Station. Suffredini joined Ghaffarian in the venture after serving as manager of NASA’s space station program for more than a decade. When they founded the company in 2016, the plan was to launch an initial space station module in 2020.
The timeline for station development has since been delayed multiple times. Presently, Axiom plans to launch its first module to the International Space Station no earlier than late 2026. And the company’s ambitions have been downsized, according to the report. Instead of a four-module station that would be separated from the government-operated space station by 2030, Axiom is likely to go forward with a smaller station consisting of just two elements. This station would have lower power and reduced commercial potential, according to the article.
“The business model had always counted on having significant power for microgravity research, semiconductor production, and pharmaceutical production, plus supporting life in space,” a source told the publication. “The business model had to change… and that has continued to make it challenging for the company to get around its cash flow issues.”
Axiom is one of several companies—alongside Blue Origin, Voyager Space, Vast Space, and potentially SpaceX—working with NASA to devise commercial replacements for the International Space Station after that facility retires in 2030.
NASA plans to issue a “request for proposals” for the second round of commercial space station contracts in 2025 and make an award the following year. Multiple sources have indicated that the space agency would like to award at least two companies in this second phase. However, Ghaffarian told Forbes that he would prefer NASA to decide next year and award a single competitor.
“Today there’s not enough market for more than one,” he said.
This may be true, although some of Axiom’s competitors may dispute it. Nevertheless, Ghaffarian’s desire for an award next year, and for a sole winner, underscores the evident urgency of Axiom’s fundraising needs.
Dragons and spacesuits
The report also notes that Axiom has lost significant amounts of funding on three private astronaut missions it has flown to the International Space Station to date. Ghaffarian said these missions were conducted at a loss to build relationships with global space agencies. This does make some sense, as space agencies in Europe, the Middle East, and elsewhere are likely to be customers of commercial space stations in the next decade. However, Axiom is ill-positioned to absorb such launches financially.
The publication reveals that Axiom is due to pay $670 million to SpaceX for four Crew Dragon missions, each of which includes a launch and ride for four astronauts to and from the station encompassing a one- to two-week period. This equates to $167.5 million per launch, or $41.9 million per seat.
Axiom’s other major line of business is a $228 million development contract with NASA to develop spacesuits for the Artemis Program, which will allow astronauts to venture outside the Starship lunar lander on the Moon’s surface. According to the Forbes report, this initiative has pulled resources away from the space station program.
Multiple sources have told Ars that, from a financial and technical standpoint, this spacesuit program is on better footing than the station program. And at this point, the spacesuit program is probably the one element of Axiom’s business that NASA views as essential going forward.
Enlarge/ Crew Dragon enters Earth’s atmosphere on Sunday morning as recovery boats await.
Polaris Program/John Kraus
A white spacecraft, lightly toasted like a marshmallow and smelling of singed metal, fell out of the night sky early on Sunday morning and splashed down in the Gulf of Mexico not all that far from Key West.
The darkened waters there were carefully chosen from among dozens of potential landing spots near Florida. This is because the wind and seas were predicted to be especially calm and serene as the Crew Dragon spacecraft named Resilience floated down to the sea and bobbed gently, awaiting the arrival of a recovery ship.
Inside waited a crew of four—Commander Jared Isaacman, a billionaire who funded the mission and had just completed his second private spaceflight; SpaceX engineers Sarah Gillis and Anna Menon, who were the company’s first employees to fly into orbit; and Pilot Kidd Poteet.
They were happy to be home.
“We are mission complete,” Isaacman said after the spacecraft landed.
A significant success
Their mission, certainly the most ambitious private spaceflight to date, was a total success. Named “Polaris Dawn,” the mission flew to an altitude of 1,408.1 km on the first day of the flight. This was the highest Earth-orbit mission ever flown, and the furthest humans have traveled from our planet since the Apollo missions more than half a century ago.
Then, on the third day of the flight, the four crew members donned spacesuits designed and developed within the last two years. After venting the cabin’s atmosphere into space, first Isaacman, and then Gillis, spent several minutes extending their bodies out of the Dragon spacecraft. This was the first-ever private spacewalk in history.
Although this foray into space largely repeated what the Soviet Union, and then the United States performed in the mid-1960s, with tethered spacewalks, it nonetheless was significant. These commercial spacesuits cost a fraction of government suits, and can be considered version 1.0 of suits that could one day enable many people to walk in space, on the Moon, and eventually Mars.
The crew of Polaris Dawn calls back to SpaceX’s headquarters in Hawthrone, California, on Saturday.
SpaceX
Finally, on the mission’s final full day in space Saturday, the Dragon spacecraft demonstrated connectivity with a mesh of Starlink satellites in low-Earth orbit. The crew held a 40-minute, uninterrupted video call with flight operators back at SpaceX’s headquarters in Hawthorne, California. During that time, according to the company, Dragon maintained contact via laser links to Starlink satellites through 16 firings of the spacecraft’s Draco thrusters.
This test demonstrated the viability of using the thousands of Starlink satellites in orbit as a means of providing high-speed internet to people and spacecraft in space.
Wait, isn’t this just a billionaire joyride?
Some people have misunderstood the mission. They saw in Isaacman a financial tech billionaire gratifying his desire to go to space, inside a crew vehicle built by Elon Musk’s rocket company SpaceX. Thus, this appeared to be just a roller coaster ride for the ultra-rich and famous—for those who could not sate their thrill-seeking with the pleasures attainable on planet Earth.
I understand this viewpoint, but I do not share it.
The reality is that Isaacman and his hand-picked crew, which included two SpaceX employees who will take their learnings back to design spacecraft and other vehicles at the company, trained hard for this mission over the better part of two years. In flying such a daring profile to a high altitude through potential conjunctions with thousands of satellites; and then venting their cabin to perform a spacewalk, each of the crew members assumed high risks.
For its Crew Dragon missions that fly to and from the International Space Station, NASA has an acceptable “loss-of-crew” probability of 1-in-270. But in those spaceflights the crew spends significantly less time inside Dragon, and flies to a much lower and safer altitude. They do not conduct spacewalks out of Dragon. The crew of Polaris Dawn, therefore, assumed non-trivial dangers in undertaking this spaceflight. These risks assumed were measured rather than reckless.
So why? Why take such risks? Because the final frontier, after nearly seven decades of spaceflight, remains largely unexplored. If it is human destiny to one day expand to other worlds, and eventually other stars, we’re going to need to do so with more than few government astronauts making short sorties. To open space there must be lower cost access and commercial potential.
With his inventive and daring Polaris Dawn mission, Isaacman has taken a step toward such a future, by pushing forward the performance of Dragon, and accelerating SpaceX’s timeline to develop low-cost spacesuits. Certainly, Isaacman had a blast. But it was for a very good cause. He was lucky enough to go first, but through his actions, he aims to blaze a trail for multitudes to follow.
Enlarge/ NASA astronauts Butch Wilmore and Suni Williams wave to their families, friends, and NASA officials on their way to the launch pad June 5 to board Boeing’s Starliner spacecraft.
NASA astronauts Butch Wilmore and Suni Williams are no strangers to time away from their families. Both are retired captains in the US Navy, served in war zones, and are veterans of previous six-month stays on the International Space Station.
When they launched to the space station on Boeing’s Starliner spacecraft on June 5, the astronauts expected to be home in a few weeks, or perhaps a month, at most. Their minimum mission duration was eight days, but NASA was always likely to approve a short extension. Wilmore and Williams were the first astronauts to soar into orbit on Boeing’s Starliner spacecraft, a milestone achieved some seven years later than originally envisioned by Boeing and NASA.
However, the test flight fell short of all of its objectives. Wilmore and Williams are now a little more than three months into what has become an eight-month mission on the station. The Starliner spacecraft was beset by problems, culminating in a decision last month by NASA officials to send the capsules back to Earth without the two astronauts. Rather than coming home on Starliner, Wilmore and Williams will return to Earth in February on a SpaceX Dragon spacecraft.
Grateful for options
On Friday, the two astronauts spoke with reporters for the first time since NASA decided they would stay in orbit until early 2025.
“It was trying at times,” Wilmore said. There were some tough times all the way through. Certainly, as the commander or pilot of your spacecraft, you don’t want to see it go off without you, but that’s where we wound up.”
Both astronauts are veteran Navy test pilots and have previous flights on space shuttles and Russian Soyuz spacecraft. Captains never want to abandon ship, but that’s not what happened with Starliner. Instead, their ship left them.
Williams said she and Wilmore watched Starliner’s departure from the space station from the lab’s multi-window cupola module last week. They kept busy with several tasks, such as monitoring the undocking and managing the space station’s systems during the dynamic phase of the departure.
“We were watching our spaceship fly away at that point in time,” Williams said. “I think it’s good we had some extra activities. Of course, we’re very knowledgeable about Starliner, so it was obvious what was happening at each moment.”
NASA’s top managers did not have enough confidence in Starliner’s safety after five thrusters temporarily failed as the spacecraft approached the space station in June. They weren’t ready to risk the lives of the two astronauts on Starliner when engineers weren’t convinced the same thrusters, or more, would function as needed during the trip home.
It turned out the suspect thrusters on Starliner worked after it departed the space station and headed for reentry on September 6. One thruster on Starliner’s crew module—different in design from the thrusters that previously had trouble—failed on the return journey. Investigating this issue is something Boeing and NASA engineers will add to their to-do list before the next Starliner flight, alongside the earlier problems of overheating thrusters and helium leaks.
“It’s a very risky business, and things do not always turn out the way you want,” Wilmore said. “Every single test flight, especially a first flight of a spacecraft or aircraft that’s ever occurred, has found issues … 90 percent of our training is preparing for the unexpected, and sometimes the actual unexpected goes beyond what you even think that could happen.”
Enlarge/ Landspace’s reusable rocket test vehicle lifts off from the Jiuquan Satellite Launch Center on Wednesday, September 11, 2024.
Welcome to Edition 7.11 of the Rocket Report! Outside of companies owned by American billionaires, the most imminent advancements in reusable rockets are coming from China’s quasi-commercial launch industry. This industry is no longer nascent. After initially relying on solid-fueled rocket motors apparently derived from Chinese military missiles, China’s privately funded launch firms are testing larger launchers, with varying degrees of success, and now performing hop tests reminiscent of SpaceX’s Grasshopper and F9R Dev1 programs more than a decade ago.
As always, we welcome reader submissions. If you don’t want to miss an issue, please subscribe using the box below (the form will not appear on AMP-enabled versions of the site). Each report will include information on small-, medium-, and heavy-lift rockets as well as a quick look ahead at the next three launches on the calendar.
Landspace hops closer to a reusable rocket. Chinese private space startup Landspace has completed a 10-kilometer (33,000-foot) vertical takeoff and vertical landing test on its Zhuque-3 (ZQ-3) reusable rocket testbed, including a mid-flight engine reignition at near supersonic conditions, Aviation Week & Space Technology reports. The 18.3-meter (60-foot) vehicle took off from the Jiuquan launch base in northwestern China, ascended to 10,002 meters, and then made a vertical descent and achieved an on-target propulsive landing 3.2 kilometers (2 miles) from the launch pad. Notably, the rocket’s methane-fueled variable-thrust engine intentionally shutdown in flight, then reignited for descent, as engines would operate on future full-scale booster flybacks. The test booster used grid fins and cold gas thrusters to control itself when its main engine was dormant, according to Landspace.
“All indicators met the expected design” … Landspace hailed the test as a major milestone in the company’s road to flying its next rocket, the Zhuque-3, as soon as next year. With nine methane-fueled main engines, the Zhuque-3 will initially be able to deliver 21 metric tons (46,300 pounds) of payload into low-Earth orbit with its booster flying in expendable mode. In 2026, Landspace aims to begin recovering Zhuque-3 first-stage boosters for reuse. Landspace is one of several Chinese companies working seriously on reusable rocket designs. Another Chinese firm, Deep Blue Aerospace, says it plans a 100-kilometer (62-mile) suborbital test of a reusable booster soon, ahead of the first flight of its medium-class Nebula-1 rocket next year. (submitted by Ken the Bin)
The easiest way to keep up with Eric Berger’s space reporting is to sign up for his newsletter, we’ll collect his stories in your inbox.
Isar Aerospace sets low bar for success on first launch. Daniel Metzler, CEO of German launch startup Isar Aerospace, stated that the first flight of the Spectrum rocket would be a success if it didn’t destroy the launch site, European Spaceflight reports. During an interview at the Handelsblatt innovation conference, Metzler was asked what he would consider a successful inaugural flight of Spectrum. “For me, the first flight will be a success if we don’t blow up the launch site,” explained Metzler. “That would probably be the thing that would set us back the most in terms of technology and time.” This tempering of expectations sounds remarkably similar to statements made by Elon Musk about SpaceX’s first flight of the Starship rocket last year.
In the catbird seat? … Isar Aerospace could be in a position to become the first in a new crop of European commercial launch companies to attempt its first orbital flight. Another German company, Rocket Factory Augsburg, recently gave up on a possible launch this year after the booster for its first launch caught fire and collapsed during a test at a launch site in Scotland. Isar plans to launch its two-stage Spectrum rocket, designed to carry up to 1,000 kilograms (2,200 pounds) of payload into low-Earth orbit, from Andøya Spaceport in Norway. Isar hasn’t publicized any schedule for the first flight of Spectrum, but there are indications the publicity-shy company is testing hardware at the Norwegian spaceport. (submitted by Ken the Bin)
FAA to introduce new orbital debris rules. The Federal Aviation Administration is moving ahead with efforts to develop rules for the disposal of upper stages as another Centaur upper stage breaks apart in orbit, Space News reports. The FAA released draft regulations on the matter for public comment one year ago, and the head of the agency’s commercial spaceflight division recently said the rules are a “high priority for our organization.” The rules would direct launch operators to dispose of upper stages in one of five ways, from controlled reentries to placement in graveyard or “disposal” orbits not commonly used by operational satellites. One change the FAA might make to the draft rules is to reduce the required timeline for an uncontrolled reentry of a disposed upper stage from no more than 25 years to a shorter timeline. “We got a lot of comments that said it should be a lot less,” said Kelvin Coleman, head of the FAA’s commercial spaceflight office. “We’re taking that into consideration.”
Upper stages are a problem … Several recent breakups involving spent upper stages in orbit have highlighted the concern that dead rocket bodies could create unnecessary space junk. Last month, the upper stage from a Chinese Long March 6A disintegrated in low-Earth orbit, creating at least 300 pieces of space debris. More recently, a Centaur upper stage from a United Launch Alliance Atlas V rocket broke apart in a much higher orbit, resulting in more than 40 pieces of debris. This was the fourth time one of ULA’s Centaur upper stages has broken up since 2018. (submitted by Ken the Bin)
Enlarge/ Boeing’s uncrewed Starliner spaceraft backs away from the International Space Station moments after undocking on September 6, 2024.
NASA
Nearly a decade ago to the day, I stood in the international terminal of Houston’s main airport checking my phone. As I waited to board a flight for Moscow, an announcement from NASA was imminent, with the agency due to make its selections for private companies that would transport astronauts to the International Space Station.
Then, just before boarding the direct flight to Moscow, a news release from NASA popped into my inbox about its Commercial Crew Program. The space agency, under a fixed price agreement, agreed to pay Boeing $4.2 billion to develop the Starliner spacecraft; SpaceX would receive $2.6 billion for the development of its Crew Dragon vehicle.
At the time, the Space Shuttle had been retired for three years, and NASA’s astronauts had to fly to the International Space Station aboard the Soyuz spacecraft. “Today, we are one step closer to launching our astronauts from US soil on American spacecraft and ending the nation’s sole reliance on Russia by 2017,” NASA Administrator Charles Bolden said in the release.
I knew this only too well. As the space reporter for the Houston Chronicle, I was traveling with NASA officials to Russia to visit Star City, where astronauts train, and see Roscosmos’ mission control facilities. From there, we flew to Kazakhstan to tour the spaceport in Baikonur and observe the launch of the Expedition 41 crew to the space station. The mission included two Russian astronauts and NASA’s Butch Wilmore. I wrote about this as the fifth part of my Adrift series on the state of America’s space program.
A decade later, it all seems surreal. I cannot imagine, as I did a decade ago, standing near soldiers in Moscow watching a “Peace March” of thousands of protestors through the Russian capital city. There is no room for dissent in Russia today. The airport we used to fly from Moscow to Kazakhstan, Domodedovo, has been attacked by Ukrainian drones. I almost certainly can never go back to Russia, especially after being branded a “war criminal” by the country’s space boss.
But history turns in interesting ways. Ten years after his Soyuz flight from Kazakhstan, Wilmore launched from Florida on Boeing’s Starliner spacecraft. Last weekend, this Boeing spacecraft came back to Earth without Wilmore and his copilot Suni Williams on board. Here we were once again: Wilmore flying in space and me thinking and writing about the future of NASA’s human spaceflight programs.
I couldn’t help but wonder: After all that happened in the last decade, has the Commercial Crew Program been a success?
Boeing becomes a no-show
Commercial Crew was a bold bet by NASA that won the space agency many critics. Could private companies really step up and provide a service that only nations had before?
NASA’s two selections, Boeing and SpaceX, did not make that 2017 target for their initial crewed flights. For a few years, Congress lagged in funding the program, and during the second half of the 2010s, each of the companies ran into significant technical problems. SpaceX overcame serious issues with its parachutes and an exploding spacecraft in 2019 to triumphantly reach orbit in the summer of 2020 with its Demo-2 mission, flying NASA astronauts Doug Hurley and Bob Behnken to and from the space station.
Since then, SpaceX has completed seven operational missions to the station, carrying astronauts from the United States, Europe, Japan, Russia, the Middle East, and elsewhere into orbit. A crew from the eighth mission is on the station right now, and the ninth Crew Dragon mission will launch later this month to bring Wilmore and Williams back to Earth. Crew Dragon has been nothing short of a smashing success for SpaceX and the United States, establishing a vital lifeline at a time when—amid deteriorating relations between America and Russia—NASA reliance on Soyuz likely would have been untenable.
Starliner has faced a more difficult road. Its first uncrewed test flight in late 2019 was cut short early after serious software problems. Afterward, NASA designated the flight as a “high visibility close call” and said Boeing would need to fly a second uncrewed test flight. This mission in 2022 was more successful, but lingering concerns and issues with flammable tape and parachutes delayed the first crew flight until June of this year. The fate of Starliner’s third flight this summer, and its intermittently failing thrusters that ultimately led to its crew needing an alternative ride back to Earth, has been well documented.
Enlarge/ Boeing’s Starliner spacecraft after landing Friday night at White Sands Space Harbor, New Mexico.
Boeing
Boeing’s Starliner spacecraft sailed to a smooth landing in the New Mexico desert Friday night, an auspicious end to an otherwise disappointing three-month test flight that left the capsule’s two-person crew stuck in orbit until next year.
Cushioned by airbags, the Boeing crew capsule descended under three parachutes toward an on-target landing at 10: 01 pm local time Friday (12: 01 am EDT Saturday) at White Sands Space Harbor, New Mexico. From the outside, the landing appeared just as it would have if the spacecraft brought home NASA astronauts Butch Wilmore and Suni Williams, who became the first people to launch on a Starliner capsule on June 5.
But Starliner’s cockpit was empty as it flew back to Earth Friday night. Last month, NASA managers decided to keep Wilmore and Williams on the International Space Station (ISS) until next year after agency officials determined it was too risky for the astronauts to return to the ground on Boeing’s spaceship. Instead of coming home on Starliner, Wilmore and Williams will fly back to Earth on a SpaceX Dragon spacecraft in February. NASA has incorporated the Starliner duo into the space station’s long-term crew.
The Starliner spacecraft began the journey home by backing away from its docking port at the space station at 6: 04 pm EDT (22: 04 UTC), one day after astronauts closed hatches to prepare for the ship’s departure. The capsule fired thrusters to quickly back away from the complex, setting up for a deorbit burn to guide Starliner on a trajectory toward its landing site. Then, Starliner jettisoned its disposable service module to burn up over the Pacific Ocean, while the crew module, with a vacant cockpit, took aim on New Mexico.
After streaking through the atmosphere over the Pacific Ocean and Mexico, Starliner deployed three main parachutes to slow its descent, then a ring of six airbags inflated around the bottom of the spacecraft to dampen the jolt of touchdown. This was the third time a Starliner capsule has flown in space, and the second time the spacecraft fell short of achieving all of its objectives.
Not the desired outcome
“I’m happy to report Starliner did really well today in the undock, deorbit, and landing sequence,” said Steve Stich, manager of NASA’s commercial crew program, which manages a contract worth up to $4.6 billion for Boeing to develop, test, and fly a series of Starliner crew missions to the ISS.
While officials were pleased with Starliner’s landing, the celebration was tinged with disappointment.
“From a human perspective, all of us feel happy about the successful landing, but then there’s a piece of us that we wish it would have been the way we had planned it,” Stich said. “We had planned to have the mission land with Butch and Suni onboard. I think there are, depending on who you are on the team, different emotions associated with that, and I think it’s going to take a little time to work through that.”
Nevertheless, Stich said NASA made the right call last month when officials decided to complete the Starliner test flight without astronauts in the spacecraft.
“We made the decision to have an uncrewed flight based on what we knew at the time, and based on our knowledge of the thrusters and based on the modeling that we had,” Stich said. “If we’d had a model that would have predicted what we saw tonight perfectly, yeah, it looks like an easy decision to go say, ‘We could have had a crew tonight.’ But we didn’t have that.”
Boeing’s Starliner managers insisted the ship was safe to bring the astronauts home. It might be tempting to conclude the successful landing Friday night vindicated Boeing’s views on the thruster problems. However, he spacecraft’s propulsion system, provided by Aerojet Rocketdyne, clearly did not work as intended during the flight. NASA had the option of bringing Wilmore and Williams back to Earth on a different, flight-proven spacecraft, so they took it.
“It’s awfully hard for the team,” Stich said. “It’s hard for me, when we sit here and have a successful landing, to be in that position. But it was a test flight, and we didn’t have confidence, with certainty, of the thruster performance.”
Enlarge/ In this infrared view, Starliner descends under its three main parachutes moments before touchdown at White Sands Space Harbor, New Mexico.
NASA
As Starliner approached the space station in June, five of 28 control thrusters on Starliner’s service module failed, forcing Wilmore to take manual control as ground teams sorted out the problem. Eventually, engineers recovered four of the five thrusters, but NASA’s decision makers were unable to convince themselves the same problem wouldn’t reappear, or get worse, when the spacecraft departed the space station and headed for reentry and landing.
Engineers later determined the control jets lost thrust due to overheating, which can cause Teflon seals in valves to swell and deform, starving the thrusters of propellant. Telemetry data beamed back to the mission controllers from Starliner showed higher-than-expected temperatures on two of the service module thrusters during the flight back to Earth Friday night, but they continued working.
Ground teams also detected five small helium leaks on Starliner’s propulsion system soon after its launch in June. NASA and Boeing officials were aware of one of the leaks before the launch, but decided to go ahead with the test flight. Starliner was still leaking helium when the spacecraft undocked from the station Friday, but the leak rate remained within safety tolerances, according to Stich.
A couple of fresh technical problems cropped up as Starliner cruised back to Earth. One of 12 control jets on the crew module failed to ignite at any time during Starliner’s flight home. These are separate thrusters from the small engines that caused trouble earlier in the Starliner mission. There was also a brief glitch in Starliner’s navigation system during reentry.
Where to go from here?
Three NASA managers, including Stich, took questions from reporters in a press conference early Saturday following Starliner’s landing. Two Boeing officials were also supposed to be on the panel, but they canceled at the last minute. Boeing didn’t explain their absence, and the company has not made any officials available to answer questions since NASA chose to end the Starliner test flight without the crew aboard.
“We view the data and the uncertainty that’s there differently than Boeing does,” said Jim Free, NASA’s associate administrator, in an August 24 press conference announcing the agency’s decision on how to end the Starliner test flight. It’s unusual for NASA officials to publicly discuss how their opinions differ from those of their contractors.
Joel Montalbano, NASA’s deputy associate administrator for space operations, said Saturday that Boeing deferred to the agency to discuss the Starliner mission in the post-landing press conference.
Here’s the only quote from a Boeing official on Starliner’s return to Earth. It came in the form of a three-paragraph written statement Boeing emailed to reporters about a half-hour after Starliner’s landing: “I want to recognize the work the Starliner teams did to ensure a successful and safe undocking, deorbit, re-entry and landing,” said Mark Nappi, vice president and program manager of Boeing’s commercial crew program. “We will review the data and determine the next steps for the program.”
Nappi’s statement doesn’t answer one of the most important questions reporters would have asked anyone from Boeing if they participated in Saturday morning’s press conference: Does Boeing still have a long-term commitment to the Starliner program?
So far, the only indications of Boeing’s future plans for Starliner have come from second-hand anecdotes relayed by NASA officials. Boeing has been silent on the matter. The company has reported nearly $1.6 billion in financial charges to pay for previous delays and cost overruns on the Starliner program, and Boeing will again be on the hook to pay to fix the problems Starliner encountered in space over the last three months.
Montalbano said Boeing’s Starliner managers met with ground teams at mission control in Houston following the craft’s landing. “The Boeing managers came into the control room and congratulated the team, talked to the NASA team, so Boeing is committed to continue their work with us,” he said.
Enlarge/ Boeing’s Starliner spacecraft fires thrusters during departure from the International Space Station on Friday.
NASA
NASA isn’t ready to give up on Starliner. A fundamental tenet of NASA’s commercial crew program is to foster the development of two independent vehicles to ferry astronauts to and from the International Space Station, and eventually commercial outposts in low-Earth orbit. NASA awarded multibillion-dollar contracts to Boeing and SpaceX in 2014 to complete development of their Starliner and Crew Dragon spaceships.
SpaceX’s Dragon started flying astronauts in 2020. NASA would like to have another US spacecraft for crew rotation flights to support the ISS. If Boeing had more success with this Starliner test flight, NASA expected to formally certify the spacecraft for operational crew flights beginning next year. Once that happens, Starliner will enter a rotation with SpaceX’s Dragon to transport crews to and from the station in six-month increments.
Stich said Saturday that NASA has not determined whether the agency will require Boeing launch another Starliner test flight before certifying the spacecraft for regular crew rotation missions. “It’ll take a little time to determine the path forward, but today we saw the vehicle perform really well,” he said.
On to Starliner-1?
But some of Stich’s other statements Saturday suggested NASA would like to proceed with certifying Starliner and flying the next mission with a full crew complement of four astronauts. NASA calls Boeing’s first operational crew mission Starliner-1. It’s the first of at least three and potentially up to six crew rotation missions on Boeing’s contract.
“It’s great to have the spacecraft back, and we’re now focused on Starliner-1,” Stich said.
Before that happens, NASA and Boeing engineers must resolve the thruster problems and helium leaks that plagued the test flight this summer. Stich said teams are studying several ways to improve the reliability of Starliner’s thrusters, including hardware modifications and procedural changes. This will probably push back the next crew flight of Starliner, whether it’s Starliner-1 or another test flight, until the end of next year or 2026, although NASA officials have not laid out a schedule.
The overheating thrusters are located inside four doghouse-shaped propulsion pods around the perimeter of Starliner’s service module. It turns out the doghouses retain heat like a thermos—something NASA and Boeing didn’t fully appreciate before this mission—and the thrusters don’t have time to cool down when the spacecraft fires its control jets in rapid pulses. It might help if Boeing removes some of the insulating thermal blankets from the doghouses, Stich said.
The easiest method of resolving the problem of Starliner’s overheating thrusters would be to change the rate and duration of thruster firings.
“What we would like to do is try not to change the thruster. I think that is the best path,” Stich said. “There thrusters have shown resilience and have shown that they perform well, as long as we keep their temperatures down and don’t fire them in a manner that causes the temperatures to go up.”
There’s one thing from this summer’s test flight that might, counterintuitively, help NASA certify the Starliner spacecraft to begin operational flights with its next mission. Rather than staying at the space station for eight days, Starliner remained docked at the research lab for three months, half of the duration of a full-up crew rotation flight. Despite the setbacks, Stich estimated the test flight achieved about 85 to 90 percent of its objectives.
“There’s a lot of learning that happens in that three months that is invaluable for an increment mission,” Stich said. “So, in some ways, the mission overachieved some objectives, in terms of being there for extra time. Not having the crew onboard, obviously, there are some things that we lack in terms of Butch and Suni’s test pilot expertise, and how the vehicle performed, what they saw in the cockpit. We won’t have that data, but we still have the wealth of data from the spacecraft itself, so that will go toward the mission objectives and the certification.”
Enlarge/ The second stage of the New Glenn rocket rolls to the launch pad on Tuesday.
Blue Origin
Welcome to Edition 7.10 of the Rocket Report! It has been a big week for seeing new hardware from Blue Origin. We’ve observed the second stage of New Glenn rolling out to its launch pad in Florida, and the rocket’s first stage recovery ship, Jacklyn, arriving at a nearby port. It looks like the pieces are finally coming into place for the debut launch of the massive new rocket.
As always, we welcome reader submissions, and if you don’t want to miss an issue, please subscribe using the box below (the form will not appear on AMP-enabled versions of the site). Each report will include information on small-, medium-, and heavy-lift rockets as well as a quick look ahead at the next three launches on the calendar.
Vega rocket makes its final flight. The final flight of Europe’s Vega rocket lifted off Wednesday night from French Guiana, carrying an important environmental monitoring satellite for the European Union’s flagship Copernicus program, Ars reports. About an hour after liftoff, the Vega rocket’s upper stage released Sentinel-2C into an on-target orbit. Then, Sentinel-2C radioed its status to ground controllers, confirming the satellite was healthy in space. The Vega rocket will be replaced by the larger Vega-C rocket, with a more powerful booster stage and a wider payload fairing. One of the primary purposes of the Vega-C will be to launch future Copernicus satellites for Europe.
A mixed record of commercial success … “I think it was a great success,” said Giulio Ranzo, Avio’s CEO, in an interview with Ars a few hours before Wednesday night’s mission. “It was our first launcher. It was our first experience as a major player in the launcher domain.” However, in a dozen years of service, the Vega rocket never really took off in the commercial launch market. It averaged about two flights per year and primarily deployed satellites for the European Space Agency and other European government agencies, which prefer launching their payloads on European rockets.
ABL Space lays off staff. Launch vehicle developer ABL Space Systems has laid off a significant portion of its workforce, citing the need to reduce costs after the loss of a rocket in a static-fire test, Space News reports. In a post on LinkedIn on August 30, Harry O’Hanley, chief executive of ABL, said the company was laying off an unspecified number of people. The layoffs came after the company’s second RS1 rocket was lost in a fire after a static-fire test at the Pacific Spaceport Complex – Alaska on Kodiak Island on July 19.
Era of easy money ends … O’Hanley said in the email that the company had been working to reduce costs at the company even ahead of that test, citing changes in the market and access to capital. The company had raised several hundred million dollars, including $200 million in October 2021 and $170 million in March 2021. Hanley wrote that starting in 2023, “we cut costs and positioned the company for leaner operations with smaller teams, restrained hiring, and more conservative spending.” That was working, he said, until the static-fire incident. (submitted by brianrhurley and Ken the Bin)
The easiest way to keep up with Eric Berger’s space reporting is to sign up for his newsletter, we’ll collect his stories in your inbox.
So many un-spac-tacular results. A recent feature in Space News reviewed how the special purpose acquisition company, or SPAC, process has gone for several new space firms. Fortunes have been decidedly mixed for the space businesses that merged with publicly traded shell companies in search of capital as COVID-19 ravaged the economy, the publication says.
Launch does not fare well … “Wildly missed revenue projections from most of the class in their eagerness to drum up investor support for their SPAC merger have not helped their reputation,” the author, Jason Rainbow, writes. The list includes four launch companies: Virgin Galactic, Virgin Orbit, Astra, and Rocket Lab. Of these, Virgin Orbit has gone bankrupt, and Astra’s results were so disastrous that it went private again. Then there’s Virgin Galactic, a company whose shares publicly trade at $7, down nearly 90 percent from its peak during the pandemic. Only Rocket Lab gets a gold star for its post-SPAC performance.
New investor suit filed against Branson over Virgin Galactic. A newly unsealed lawsuit alleges that Richard Branson exploited bogus hype about the capabilities of Virgin Galactic’s spacecraft to make $1 billion worth of illegal insider stock sales, Bloomberg Law reports. A shareholder sued Branson, saying he spent years misleading the public about the readiness of Virgin Galactic’s flagship space tourism vessel, Unity, then dumped “massive portions of his stock” across 2020 and 2021. The sales included $300 million in August 2021, shortly after Branson flew on the spaceship. Branson founded Virgin Galactic about two decades ago.
Branson says suit is meritless … “Despite the near misses, loss of life, and questionable safety record, Branson was determined to be the first billionaire in space” so he could “secure billionaire bragging rights” and try to bail out a travel business empire that lost nearly $1.9 billion during the COVID-19 pandemic, the suit says. Branson and Virgin Galactic disputed the court claims in separate statements Wednesday. Branson called the claims meritless through a spokesperson, saying he would “vigorously defend against them.” The case involves shareholder derivative claims, which are technically brought on a corporation’s behalf against its leaders or owners.
MaiaSpace working toward stage testing. French launch firm MaiaSpace has announced that it is preparing to conduct the first hot fire test of the upper stage of its Maia rocket in 2025, European Spaceflight reports. The company is developing a partially reusable two-stage rocket called Maia that will be capable of delivering payloads of up to 1,500 kilograms when launched in an expandable configuration. For both of its stages, the rocket will use Prometheus rocket engines, which are being developed by ArianeGroup under a European Space Agency contract.
Is it new space or old space? … MaiaSpace is an interesting company. It positions itself as a launch startup, but it is also a wholly owned subsidiary of ArianeGroup, which is as traditional a launch company as can be. The rocket’s first stage will essentially be the Themis reusable booster demonstrator, which is also being developed by ArianeGroup under an ESA contract. (submitted by Ken the Bin)
Enlarge/ Boeing’s Starliner spacecraft sits atop a United Launch Alliance Atlas V rocket before liftoff in June to begin the Crew Flight Test.
NASA is ready for Boeing’s Starliner spacecraft, stricken with thruster problems and helium leaks, to leave the International Space Station as soon as Friday, wrapping up a disappointing test flight that has clouded the long-term future of the Starliner program.
Astronauts Butch Wilmore and Suni Williams, who launched aboard Starliner on June 5, closed the spacecraft’s hatch Thursday in preparation for departure Friday. But it wasn’t what they envisioned when they left Earth on Starliner three months ago. Instead of closing the hatch from a position in Starliner’s cockpit, they latched the front door to the spacecraft from the space station’s side of the docking port.
The Starliner spacecraft is set to undock from the International Space Station at 6: 04 pm EDT (22: 04 UTC) Friday. If all goes according to plan, Starliner will ignite its braking rockets at 11: 17 pm EDT (03: 17 UTC) for a minute-long burn to target a parachute-assisted, airbag-cushioned landing at White Sands Space Harbor, New Mexico, at 12: 03 am EDT (04: 03 UTC) Saturday.
The Starliner mission set to conclude this weekend was the spacecraft’s first test flight with astronauts, running seven years behind Boeing’s original schedule. But due to technical problems with the spacecraft, it won’t come home with the two astronauts who flew it into orbit back in June, leaving some of the test flight’s objectives incomplete.
This outcome is, without question, a setback for NASA and Boeing, which must resolve two major problems in Starliner’s propulsion system—supplied by Aerojet Rocketdyne—before the capsule can fly with people again. NASA officials haven’t said whether they will require Boeing to launch another Starliner test flight before certifying the spacecraft for the first of up to six operational crew missions on Boeing’s contract.
A noncommittal from NASA
For over a decade, the space agency has worked with Boeing and SpaceX to develop two independent vehicles to ferry astronauts to and from the International Space Station (ISS). SpaceX launched its first Dragon spacecraft with astronauts in May 2020, and six months later, NASA cleared SpaceX to begin flying regular six-month space station crew rotation missions.
Officially, NASA has penciled in Starliner’s first operational mission for August 2025. But the agency set that schedule before realizing Boeing and Aerojet Rocketdyne would need to redesign seals and perhaps other elements in Starliner’s propulsion system.
No one knows how long that will take, and NASA hasn’t decided if it will require Boeing to launch another test flight before formally certifying Starliner for operational missions. If Starliner performs flawlessly after undocking and successfully lands this weekend, perhaps NASA engineers can convince themselves Starliner is good to go for crew rotation flights once Boeing resolves the thruster problems and helium leaks.
In any event, the schedule for launching an operational Starliner crew flight in less than a year seems improbable. Aside from the decision on another test flight, the agency also must decide whether it will order any more operational Starliner missions from Boeing. These “post-certification missions” will transport crews of four astronauts between Earth and the ISS, orbiting roughly 260 miles (420 kilometers) above the planet.
NASA has only given Boeing the “Authority To Proceed” for three of its six potential operational Starliner missions. This milestone, known as ATP, is a decision point in contracting lingo where the customer—in this case, NASA—places a firm order for a deliverable. NASA has previously said it awards these task orders about two to three years prior to a mission’s launch.
Josh Finch, a NASA spokesperson, told Ars that the agency hasn’t made any decisions on whether to commit to any more operational Starliner missions from Boeing beyond the three already on the books.
“NASA’s goal remains to certify the Starliner system for crew transportation to the International Space Station,” Finch said in a written response to questions from Ars. “NASA looks forward to its continued work with Boeing to complete certification efforts after Starliner’s uncrewed return. Decisions and timing on issuing future authorizations are on the work ahead.”
This means NASA’s near-term focus is on certifying Starliner so that Boeing can start executing its commercial crew contract. The space agency hasn’t determined when or if it will authorize Boeing to prepare for any Starliner missions beyond the three already on the books.
When it awarded commercial crew contracts to SpaceX and Boeing in 2014, NASA pledged to buy at least two operational crew flights from each company. The initial contracts from a decade ago had options for as many as six crew rotation flights to the ISS after certification.
Since then, NASA has extended SpaceX’s commercial crew contract to cover as many as 14 Dragon missions with astronauts, and SpaceX has already launched eight of them. The main reason for this contract extension was to cover NASA’s needs for crew transportation after delays with Boeing’s Starliner, which was originally supposed to alternate with SpaceX’s Dragon for human flights every six months.
Enlarge/ Boeing’s Starliner spacecraft is set to undock from the International Space Station on Friday evening.
NASA
Boeing’s Starliner spacecraft will gently back away from the International Space Station Friday evening, then fire its balky thrusters to rapidly depart the vicinity of the orbiting lab and its nine-person crew.
NASA asked Boeing to adjust Starliner’s departure sequence to get away from the space station faster and reduce the workload on the thrusters to reduce the risk of overheating, which caused some of the control jets to drop offline as the spacecraft approached the outpost for docking in June.
The action begins at 6: 04 pm EDT (22: 04 UTC) on Friday, when hooks in the docking mechanism connecting Starliner with the International Space Station (ISS) will open, and springs will nudge the spacecraft away its mooring on the forward end of the massive research complex.
Around 90 seconds later, a set of forward-facing thrusters on Starliner’s service module will fire in a series of 12 pulses over a few minutes to drive the spacecraft farther away from the space station. These maneuvers will send Starliner on a trajectory over the top of the ISS, then behind it until it is time for the spacecraft to perform a deorbit burn at 11: 17 pm EDT (03: 17 UTC) to target landing at White Sands Space Harbor, New Mexico, shortly after midnight EDT (10 pm local time at White Sands).
How to watch, and what to watch for
The two videos embedded below will show NASA TV’s live coverage of the undocking and landing of Starliner.
Starliner is leaving its two-person crew behind on the space station after NASA officials decided last month they did not have enough confidence in the spacecraft’s reaction control system (RCS) thrusters, used to make exact changes to the capsule’s trajectory and orientation in orbit. Five of the 28 RCS thrusters on Starliner’s service module failed during the craft’s rendezvous with the space station three months ago. Subsequent investigations showed overheating could cause Teflon seals in a poppet valve to swell, restricting the flow of propellant to the thrusters.
Engineers recovered four of the five thrusters after they temporarily stopped working, but NASA officials couldn’t be sure the thrusters would not overheat again on the trip home. NASA decided it was too risky for Starliner to come home with astronauts Butch Wilmore and Suni Williams, who launched on Boeing’s crew test flight on June 5, becoming the first people to fly on the commercial capsule. They will remain aboard the station until February, when they will return to Earth on a SpaceX Dragon spacecraft.
The original flight plan, had Wilmore and Williams been aboard Starliner for the trip home, called for the spacecraft to make a gentler departure from the ISS, allowing engineers to fully check out the performance of its navigation sensors and test the craft’s ability to loiter in the vicinity of the station for photographic surveys of its exterior.
“In this case, what we’re doing is the break-out burn, which will be a series of 12 burns, each not very large, about 0.1 meters per second (0.2 mph) and that’s just to take the Starliner away from the station, and then immediately start going up and away, and eventually it’ll curve around to the top and deorbit from above the station a few orbits later,” said Anthony Vareha, NASA’s flight director overseeing ISS operations during Starliner’s undocking sequence.
Astronauts won’t be inside Starliner’s cockpit to take manual control in the event of a major problem, so NASA managers want the spacecraft to get away from the space station as quickly as possible.
On this path, Starliner will exit the so-called approach ellipsoid, a 2.5-by-1.25-by-1.25-mile (4-by-2-by-2-kilometer) invisible boundary around the orbiting laboratory, about 20 to 25 minutes after undocking, NASA officials said. That’s less than half the time Starliner would normally take to leave the vicinity of the ISS.
“It’s a quicker way to get away from the station, with less stress on the thrusters,” said Steve Stich, NASA’s commercial crew program manager. “Essentially, once we open the hooks, the springs will push Starliner away and then we’ll do some really short thruster firings to put us on a trajectory that will take us above the station and behind, we’ll be opening to a nice range to where we can execute the deorbit burn.”
In the unlikely event of a more significant series of thruster failures, the springs that push Starliner away from the station should be enough to ensure there’s no risk of collision, according to Vareha.
“Then, after that, we really are going to just stay in some very benign attitudes and not fire the the thrusters very much at all,” Stich said.
Starliner will need to use the RCS thrusters again to point itself in the proper direction to fire four larger rocket engines for the deorbit burn. Once this burn is complete, the RCS thrusters will reorient the spacecraft to jettison the service module to burn up in the atmosphere. The reusable crew module relies on a separate set of thrusters during reentry.
Finally, the capsule will approach the landing zone in New Mexico from the southwest, flying over the Pacific Ocean and Mexico before deploying three main parachutes and airbags to cushion its landing at White Sands. Boeing and NASA teams there will meet the spacecraft and secure it for a road voyage back to Kennedy Space Center in Florida for refurbishment.
Meanwhile, engineers must resolve the causes of the thruster problems and helium leaks that plagued the Starliner test flight before it can fly astronauts again.
