Enlarge/ In March 2021, the International Space Station’s robotic arm released a cargo pallet with nine expended batteries.
NASA
A bundle of depleted batteries from the International Space Station careened around Earth for almost three years before falling out of orbit and plunging back into the atmosphere Friday. Most of the trash likely burned up during reentry, but it’s possible some fragments may have reached Earth’s surface intact.
Larger pieces of space junk regularly fall to Earth on unguided trajectories, but they’re usually derelict satellites or spent rocket stages. This involved a pallet of batteries from the space station with a mass of more than 2.6 metric tons (5,800 pounds). NASA intentionally sent the space junk on a path toward an unguided reentry.
Naturally self-cleaning
Sandra Jones, a NASA spokesperson, said the agency “conducted a thorough debris analysis assessment on the pallet and has determined it will harmlessly reenter the Earth’s atmosphere.” This was, by far, the most massive object ever tossed overboard from the International Space Station.
The batteries reentered the atmosphere at 2: 29 pm EST (1929 UTC), according to US Space Command. At that time, the pallet would have been flying between Mexico and Cuba. “We do not expect any portion to have survived reentry,” Jones told Ars.
The European Space Agency (ESA) also monitored the trajectory of the battery pallet. In a statement this week, the ESA said the risk of a person being hit by a piece of the pallet was “very low” but said “some parts may reach the ground.” Jonathan McDowell, an astrophysicist who closely tracks spaceflight activity, estimated about 500 kilograms (1,100 pounds) of debris would hit the Earth’s surface.
“The general rule of thumb is that 20 to 40 percent of the mass of a large object will reach the ground, though it depends on the design of the object,” the Aerospace Corporation says.
A dead ESA satellite reentered the atmosphere in a similar uncontrolled manner February 21. At 2.3 metric tons, this satellite was similar in mass to the discarded battery pallet. ESA, which has positioned itself as a global leader in space sustainability, set up a website that provided daily tracking updates on the satellite’s deteriorating orbit.
Enlarge/ This map shows the track of the unguided cargo pallet around the Earth over the course of six hours Friday. It reentered the atmosphere near Cuba on southwest-to-northeast heading.
As NASA and ESA officials have said, the risk of injury or death from a spacecraft reentry is quite low. Falling space debris has never killed anyone. According to ESA, the risk of a person getting hit by a piece of space junk is about 65,000 times lower than the risk of being struck by lightning.
This circumstance is unique in the type and origin of the space debris, which is why NASA purposely cast it away on an uncontrolled trajectory back to Earth.
The space station’s robotic arm released the battery cargo pallet on March 11, 2021. Since then, the batteries have been adrift in orbit, circling the planet about every 90 minutes. Over a span of months and years, low-Earth orbit is self-cleaning thanks to the influence of aerodynamic drag. The resistance of rarefied air molecules in low-Earth orbit gradually slowed the pallet’s velocity until, finally, gravity pulled it back into the atmosphere Friday.
The cargo pallet, which launched inside a Japanese HTV cargo ship in 2020, carried six new lithium-ion batteries to the International Space Station. The station’s two-armed Dextre robot, assisted by astronauts on spacewalks, swapped out aging nickel-hydrogen batteries for the upgraded units. Nine of the old batteries were installed on the HTV cargo pallet before its release from the station’s robotic arm.
Enlarge/ A SpaceX Falcon 9 rocket lifts off with the Crew-8 mission, sending three NASA astronauts and one Russian cosmonaut on a six-month expedition on the International Space Station.
SpaceX’s oldest Crew Dragon spacecraft launched Sunday night on its fifth mission to the International Space Station, and engineers are crunching data to see if the fleet of Dragons can safely fly as many as 15 times.
It has been five years since SpaceX launched the first Crew Dragon spacecraft on an unpiloted test flight to the space station and nearly four years since SpaceX’s first astronaut mission took off in May 2020. Since then, SpaceX has put its clan of Dragons to use ferrying astronauts and cargo to and from low-Earth orbit.
Now, it’s already time to talk about extending the life of the Dragon spaceships. SpaceX and NASA, which shared the cost of developing the Crew Dragon, initially certified each capsule for five flights. Crew Dragon Endeavour, the first in the Dragon fleet to carry astronauts, is now flying for the fifth time.
This ship has spent 466 days in orbit, longer than any spacecraft designed to transport people to and from Earth. It will add roughly 180 days to its flight log with this mission.
Crew Dragon Endeavour lifted off from Florida aboard a Falcon 9 rocket at 10: 53 pm EST Sunday (03: 53 UTC Monday), following a three-day delay due to poor weather conditions across the Atlantic Ocean, where the capsule would ditch into the sea in the event of a rocket failure during the climb into orbit.
Commander Matthew Dominick, pilot Michael Barratt, mission specialist Jeanette Epps, and Russian cosmonaut Alexander Grebenkin put on their SpaceX pressure suits and strapped into their seats inside Crew Dragon Endeavour Sunday evening at NASA’s Kennedy Space Center. SpaceX loaded liquid propellants into the rocket, while ground teams spent the final hour of the countdown evaluating a small crack discovered on Dragon’s side hatch seal. Managers ultimately cleared the spacecraft for launch after considering whether the crack could pose a safety threat during reentry at the end of the mission.
“We are confident that we understand the issue and can still fly the whole mission safely,” a member of SpaceX’s mission control team told the crew inside Dragon.
This mission, known as Crew-8, launched on a brand-new Falcon 9 booster, which returned to landing a few minutes after liftoff at Cape Canaveral Space Force Station. The Falcon 9’s upper stage released the Dragon spacecraft into orbit about 12 minutes after liftoff. The four-person crew will dock at the space station around 3 am EST (0800 UTC) Tuesday.
Crew-8 will replace the four-person Crew-7 team that has been at the space station since last August. Crew-7 will return to Earth in about one week on SpaceX’s Crew Dragon Endurance spacecraft, which is flying in space for the third time.
The Crew-8 mission came home for a reentry and splashdown off the coast of Florida in late August of this year, wrapping up Crew Dragon Endeavour’s fifth trip to space. This is the current life limit for a Crew Dragon spacecraft, but don’t count out Endeavour just yet.
Fleet management
“Right now, we’re certified for five flights on Dragon, and we’re looking at extending that life out,” said Steve Stich, NASA’s commercial crew program manager. “I think the goal would be for SpaceX to say 15 flights of Dragon. We may not get there in every single system.”
One by one, engineers at SpaceX and NASA are looking at Dragon’s structural skeleton, composite shells, rocket engines, valves, and other components to see how much life is left in them. Some parts of the spacecraft slowly fatigue from the stresses of each launch, reentry, and splashdown, along with the extreme temperature swings the capsule sees thousands of times in orbit. Each Draco thruster on the spacecraft is certified for a certain number of firings.
Some components are already approved for 15 flights, Stich said in a recent press conference. “Some, we’re still in the middle of working on,” he said. “Some of those components have to go through some re-qualification to make sure that they can make it out to 15 flights.”
Re-qualifying a component on a spacecraft typically involves putting hardware through extensive testing on the ground. Because SpaceX reuses hardware, engineers can remove a part from a flown Dragon spacecraft and put it through qualification testing. NASA will get the final say in certifying the Dragon spacecraft for additional flights because the agency is SpaceX’s primary customer for crew missions.
The Dragon fleet is flying more often than SpaceX or NASA originally anticipated. The main reason for this is that Boeing, NASA’s other commercial crew contractor, is running about four years behind SpaceX in getting to its first astronaut launch on the Starliner spacecraft.
When NASA selected SpaceX and Boeing for multibillion-dollar commercial crew contracts in 2014, the agency envisioned alternating between Crew Dragon and Starliner flights every six months to rotate four-person crews at the International Space Station. With Boeing’s delays, SpaceX has picked up the slack.
Enlarge / Virgin Galactic’s VSS Unity rocket plane ignites its rocket motor moments after release from a jet-powered carrier aircraft high above New Mexico.
Last year, Virgin Galactic seemed to finally be hitting a stride toward making commercial suborbital spaceflight. The company flew its SpaceShipTwo rocket plane to the edge of space six times in six months, giving a few Virgin Galactic customers a taste of spaceflight after waiting more than a decade.
Finally, it appeared that Virgin Galactic turned a corner, moving past the setbacks and course corrections that delayed founder Sir Richard Branson’s aim of bringing spaceflight to a wider population. Virgin Galactic officials wouldn’t describe the company’s next step as a setback or a course correction. It’s part of an intentional business strategy to make Branson’s dream a reality.
“That dream behind Virgin Galactic came into sharp focus as we repeatedly flew spaceship Unity in 2023,” said Michael Colglazier, Virgin Galactic’s president and CEO, in a quarterly earnings call this week. “Now, in 2024, we’re poised for even more meaningful accomplishments as we build the fleet of spaceships that will turn the dream into reality and long-term success.”
But to do so, Virgin Galactic needs to give up on the horse that got them here.
On 11 missions, including test flights, the VSS Unity rocket plane has soared higher than 50 miles (80 kilometers)—where space begins, according to the US government’s definition—but it will probably fly just once more. Virgin Galactic is redirecting resources toward completing the development and testing of a new fleet of rocket planes known as Delta-class ships, which the company says will outclass VSS Unity in flight cadence, reusability, and revenue-earning potential.
Colglazier said the first of Virgin Galactic’s Delta ships is on track to begin ground and flight testing next year, with commercial service targeted for 2026 based out of Spaceport America in New Mexico.
One more and done
Late last year, Virgin Galactic announced it would retire VSS Unity by the middle of 2024, following the company’s Galactic 07 or Galactic 08 missions. On Tuesday, a company spokesperson confirmed to Ars that Virgin Galactic will pause flights of VSS Unity after the Galactic 07 mission slated for this spring. That means the rocket plane will fly to space just one more time, taking four customers into suborbital space to experience a few minutes of microgravity before coming back to land on a runway.
Colglazier said this next flight will have a “blended manifest of researchers and private citizens.” The company hasn’t identified any of the passengers, and for the last several flights, hasn’t announced the names of its passengers until after they landed.
Mike Moses, Virgin Galactic’s president of spaceline operations, said the Galactic 07 mission, the final flight of VSS Unity, is scheduled for the second quarter of this year, sometime between the beginning of April and the end of June. He said engineers are looking at a “minor change” to a retention mechanism that malfunctioned on the Galactic 06 flight last month, causing an alignment pin to fall to the ground as the rocket plane separated from its carrier aircraft over New Mexico.
Virgin Galactic reported the anomaly earlier this month, but Moses said the alignment pin performed its function of keeping the VSS Unity spacecraft properly aligned to its carrier jet through pre-flight procedures until the rocket plane separated from the aircraft to fire its rocket motor and climb to the edge of space. The anomaly “posed no safety threat at all during the flight,” he said, but “clearly we don’t want it to fall.”
The reason for pulling VSS Unity off flight status boils down to money, not any technical limitation. In August, Moses told Ars that VSS Unity could be capable of 500 to 1,000 flights.
Enlarge / Space shuttle Endeavour, seen here in protective wrapping, was mounted on an external tank and inert solid rocket boosters at the California Science Center.
Welcome to Edition 6.29 of the Rocket Report! Right now, SpaceX’s Falcon 9 rocket is the only US launch vehicle offering crew or cargo service to the International Space Station. The previous version of Northrop Grumman’s Antares rocket retired last year, forcing that company to sign a contract with SpaceX to launch its Cygnus supply ships to the ISS. And we’re still waiting on United Launch Alliance’s Atlas V (no fault of ULA) to begin launching astronauts on Boeing’s Starliner crew capsule to the ISS. Basically, it’s SpaceX or bust. It’s a good thing that the Falcon 9 has proven to be the most reliable rocket in history.
As always, we welcome reader submissions, and if you don’t want to miss an issue, please subscribe using the box below (the form will not appear on AMP-enabled versions of the site). Each report will include information on small-, medium-, and heavy-lift rockets, as well as a quick look ahead at the next three launches on the calendar.
Virgin Galactic flies four passengers to the edge of space. Virgin Galactic conducted its first suborbital mission of 2024 on January 26 as the company prepares to end flights of its current spaceplane, Space News reports. The flight, called Galactic 06 by Virgin Galactic, carried four customers for the first time, along with its two pilots, on a suborbital hop over New Mexico aboard the VSS Unity rocket plane. Previous commercial flights had three customers on board, along with a Virgin Galactic astronaut trainer. The customers, which Virgin Galactic didn’t identify until after the flight, held US, Ukrainian, and Austrian citizenship.
Pending retirement … Virgin Galactic announced last year it would soon wind down flights of VSS Unity, citing the need to conserve its cash reserves for development of its next-generation Delta class of suborbital vehicles. Those future vehicles are intended to fly more frequently and at lower costs than Unity. After Galactic 06, Virgin Galactic said it will fly Unity again on Galactic 07 in the second quarter of the year with a researcher and private passengers. The company could fly Unity a final time later this year on the Galactic 08 mission. Since 2022, Virgin Galactic has been the only company offering commercial seats on suborbital spaceflights. The New Shepard rocket and spacecraft from competitor Blue Origin hasn’t flown people since a launch failure in September 2022. (submitted by Ken the Bin)
Iran launches second rocket in eight days. Iran launched a trio of small satellites into low-Earth orbit on January 28, Al Jazeera reports. This launch used Iran’s Simorgh rocket, which made its first successful flight into orbit after a series of failures dating back to 2017. The two-stage, liquid-fueled Simorgh rocket deployed three satellites. The largest of the group, named Mehda, was designed to measure the launch environments on the Simorgh rocket and test its ability to deliver multiple satellites into orbit. Two smaller satellites will test narrowband communication and geopositioning technology, according to Iran’s state media.
Back to back … This was a flight of redemption for the Simorgh rocket, which is managed by the civilian-run Iranian Space Agency. While the Simorgh design has repeatedly faltered, the Iranian military’s Islamic Revolutionary Guard Corps has launched two new orbital-class rockets in recent years. The military’s Qased launch vehicle delivered small satellites into orbit on three successful flights in 2020, 2022, and 2023. Then, on January 20, the military’s newest rocket, named the Qaem 100, put a small remote-sensing payload into orbit. Eight days later, the Iranian Space Agency finally achieved success with the Simorgh rocket. Previously, Iranian satellite launches have been spaced apart by at least several months. (submitted by Ken the Bin)
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Rocket Lab’s first launch of 2024. Rocket Lab was back in action on January 31, kicking off its launch year with a recovery Electron mission from New Zealand. This was its second return-to-flight mission following a mishap late last year, Spaceflight Now reports. Rocket Lab’s Electron rocket released four Space Situational Awareness (SSA) satellites into orbit for Spire Global and NorthStar Earth & Space. Peter Beck, Rocket Lab’s founder and CEO, said in a statement that the company has more missions on the books for 2024 than in any year before. Last year, Rocket Lab launched 10 flights of its light-class Electron launcher.
Another recovery … Around 17 minutes after liftoff, the Electron’s first-stage booster splashed down in the Pacific Ocean under parachute. A recovery vessel was stationed nearby downrange from the launch base at Mahia Peninsula, located on the North Island of New Zealand. Rocket Lab has ambitions of re-flying a first stage booster in its entirety. Last August, it demonstrated partial reuse with the re-flight of a Rutherford engine salvaged from a booster recovered on a prior mission. (submitted by Ken the Bin)
PLD Space wins government backing. PLD Space has won the second and final round of a Spanish government call to develop sovereign launch capabilities, European Spaceflight reports. Spain’s Center for Technological Development and Innovation announced on January 26 that it selected PLD Space, which is developing a small launch vehicle called Miura 5, to receive a 40.5-million euro loan from a government fund devoted to aiding the Spanish aerospace sector, with a particular emphasis on access to space. Last summer, the Spanish government selected PLD Space and Pangea Aerospace to each receive 1.5 million euros in a preliminary funding round to mature their designs. PLD Space won the second round of the loan competition.
Moving toward Miura 5 … “The technical decision in favor of PLD Space confirms that our technological development strategy is sound and is based on a solid business plan,” said Ezequiel Sanchez, PLD Space’s executive president. “Winning this public contract to create a strategic national capability reinforces our position as a leading company in securing Europe’s access to space.” Miura 5 will be capable of launching about a half-ton of payload mass into low-Earth orbit and is scheduled to make its debut launch from French Guiana in late 2025 or early 2026, followed by the start of commercial operations later in 2026. PLD Space will need to repay the loan through royalties over the first 10 years of the commercial operation of Miura 5. (submitted by Leika)
Enlarge/ A Falcon 9 rocket lifts off from NASA’s Kennedy Space Center to begin the Ax-3 commercial crew mission.
Stephen Clark/Ars Technica
For the third time, an all-private crew is heading for the International Space Station. The four-man team lifted off from NASA’s Kennedy Space Center in Florida aboard a SpaceX Falcon 9 rocket Thursday, kicking off a 36-hour pursuit of the orbiting research laboratory. Docking is scheduled for Saturday morning.
This two-week mission is managed by Houston-based Axiom Space, which is conducting private astronaut missions to the ISS as a stepping stone toward building a fully commercial space station in low-Earth orbit by the end of this decade.
Axiom’s third mission, called Ax-3, launched at 4: 49 pm EST (21: 49 UTC) Thursday. The four astronauts were strapped into their seats inside SpaceX’s Dragon Freedom spacecraft atop the Falcon 9 rocket. This is the 12th time SpaceX has launched a human spaceflight mission, and could be the first of five Dragon crew missions this year.
The Falcon 9 steered northeast from the Kennedy Space Center to line up with the flight track of the International Space Station. After darting through cloud cover, the rocket’s reusable first stage detached two-and-a-half minutes after liftoff to begin a descent back to Cape Canaveral for landing. The upper stage ignited a single engine to carry the Dragon capsule into orbit.
No retirement party
In remarks radioed to the ground soon after the launch, Ax-3 commander Michael López-Alegría describe the sensations of launch as “acceleration, a little bit of vibration, just a sense that you’re going fast. Wow, what a thrill!”
López-Alegría is a Spanish-born astronaut and US Navy veteran. He is one of the most experienced astronauts in history, and Ax-3 marks his sixth flight to space. López-Alegría, 65, retired from NASA in 2012 after four space shuttle missions. He worked as a consultant and commercial spaceflight advocate, then joined Axiom in 2017, and commanded the company’s first private astronaut flight in 2022.
So why keep up a grueling training schedule at an age when most commercial airline pilots face mandated retirement?
“It never gets old,” López-Alegría said in a prelaunch press conference. “I think I have more appreciation with every launch that approaches … The first time you go, you’re just hanging on for dear life and and enjoying the ride. But I think you appreciate each one a little bit more, especially when you realize just how rare and opportunity it is, so I’m happy to keep doing this.”
He is alternating commands of Axiom missions with Peggy Whitson, another retired NASA astronaut.
“Axiom would definitely like to continue doing private astronaut missions. We’ll probably have other commanders in the future, but as long as they ask me to fly, my hand will be raised,” López-Alegría said. He’s the first astronaut to fly on SpaceX’s Dragon spacecraft twice.
“I think you’re demonstrating the ultimate in reuse—a reused commander, a reused Dragon, and a reused Falcon, or maybe flight-experienced is a better word,” joked Bill Gerstenmaier, a SpaceX executive serving as chief engineer for Thursday’s launch.
Pilot Walter Villadei sat to López-Alegría’s right during the climb into orbit. He is a colonel in the Italian Air Force. Turkey’s first astronaut, Alper Gezeravcı, and Swedish test pilot pilot Marcus Wandt round out the Ax-3 crew. They will temporarily join the long-duration residents living on the space station, including four crew members who flew on a Dragon to the complex in August to begin a six-month stay.
Cornering the government market
Villadei, Gezeravcı, and Wandt are flying to the space station through contracts between their governments and Axiom. The astronauts, all military officers, will perform scientific experiments developed by their nation’s researchers, and participate in education and outreach events from orbit.
More than 30 research investigations are flying on Ax-3, ranging from biology physiology experiments looking at how microgravity affects the human body, to technology demonstrations and Earth science. For example, the Italian Air Force developed a software tool it will test on Ax-3 to provide space debris and space weather warnings to the space station. Turkey is sending up experiments in the fields of genetics and metallurgy. Sweden and the European Space Agency sponsor experiments in brain research, remote control and AI, and stem cells.
Enlarge/ Michael López-Alegría, Alper Gezeravcı, Marcus Wandt, and Walter Villadei pose inside SpaceX’s crew access arm at Launch Complex 39A in Florida.
SpaceX
But there’s an unmistakable element of national pride intertwined with these scientific objectives.
Villadei is flying under the Italian flag through an agreement between the Italian government and Axiom, whereas most Italian astronauts have historically flown under the umbrella of the European Space Agency. He previously soared into space on a suborbital flight on Virgin Galactic’s spaceplane, logging a few minutes of microgravity. He was one of three Italian Air Force service members on the Virgin Galactic flight last June.
“This mission is very important for Italy,” Villadei said. “It’s a fundamental step in our national space strategy.”
Gezeravcı’s flight is historic in the sense that he is the first Turkish citizen to travel into space. “We have been long waiting for this mission to become real,” he said. “I’m really honored to take this role in this mission and to be able to make it real.”
Wandt’s mission was made possible through an agreement between ESA and the Swedish National Space Agency. ESA then finalized an agreement with Axiom to secure Wandt’s seat on Ax-3.
Wandt’s presence on the crew marks a first for ESA. It’s the first time the space agency has flown one of its astronauts to orbit with a commercial company, rather than an intergovernmental agreement with the United States or Russia. He was one of 17 astronauts ESA selected in 2022, but he joined ESA’s ranks as a reserve astronaut, meaning he would continue his career as a test pilot at Saab Aeronautics until his selection for a space mission.
He didn’t have to wait long. “This additional flight came up and Sweden was very decisive in this and came together quickly with industry, the armed forces, government, and together with ESA made this happen together with Axiom,” Wandt said.
ESA has six active astronauts who have flown in space, plus five new career astronauts and 12 reserves selected in 2022. Commercial flight opportunities like this one with Axiom enable more Europeans to access space. An ESA reserve astronaut from Poland could launch on an Axiom mission later this year.
“We have our astronaut corps, who represent the spine of our activities in human spaceflight,” said Daniel Neuenschwander, ESA’s director of human and robotic exploration, in an interview with Ars on Thursday. “But we selected also these reserves, which is a kind of pool of talent, where we seize the opportunities which come on top. It allows us to do more activities in human spaceflight.”
Axiom doesn’t publicize seat prices for its missions to the space station, but in the past, they have reportedly cost around $55 million. Swedish media last year reported Sweden expanded its investment in ESA by more than 400 million Swedish krona, or more than $38 million at current exchange rates, to enable Wandt’s spaceflight opportunity.
Axiom officials view flying government-backed astronauts as a lucrative market. It’s distinct from the conventional image of wealthy space tourists who pay their own way into orbit. There is, of course, an element of that in Axiom’s business, too. Axiom’s first mission in 2022 flew three self-paying private astronauts, and Ax-2 last year flew a mixed crew consisting of an Axiom commander, a US businessman, and two Saudi astronauts flying on a government-sponsored mission.
NASA is also supporting these private astronaut missions. The US space agency opened up the International Space Station to private visitors flying on all-commercial missions in 2019. It’s a cornerstone of NASA’s strategy to foster a commercial market for human spaceflight in low-Earth orbit, with an eye toward eventually building a business case for a privately-owned space station to replace the ISS after its planned retirement in 2030.
