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We take a stab at decoding SpaceX’s ever-changing plans for Starship in Florida

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SpaceX's Starship tower (left) at Launch Complex 39A dwarfs the launch pad for the Falcon 9 rocket (right).

Enlarge / SpaceX’s Starship tower (left) at Launch Complex 39A dwarfs the launch pad for the Falcon 9 rocket (right).

There are a couple of ways to read the announcement from the Federal Aviation Administration that it’s kicking off a new environmental review of SpaceX’s plan to launch the most powerful rocket in the world from Florida.

The FAA said on May 10 that it plans to develop an Environmental Impact Statement (EIS) for SpaceX’s proposal to launch Starships from NASA’s Kennedy Space Center in Florida. The FAA ordered this review after SpaceX updated the regulatory agency on the projected Starship launch rate and the design of the ground infrastructure needed at Launch Complex 39A (LC-39A), the historic launch pad once used for Apollo and Space Shuttle missions.

Dual environmental reviews

At the same time, the US Space Force is overseeing a similar EIS for SpaceX’s proposal to take over a launch pad at Cape Canaveral Space Force Station, a few miles south of LC-39A. This launch pad, designated Space Launch Complex 37 (SLC-37), is available for use after United Launch Alliance’s last Delta rocket lifted off there in April.

On the one hand, these environmental reviews often take a while and could cloud Elon Musk’s goal of having Starship launch sites in Florida ready for service by the end of 2025. “A couple of years would not be a surprise,” said George Nield, an aerospace industry consultant and former head of the FAA’s Office of Commercial Space Transportation.

Another way to look at the recent FAA and Space Force announcements of pending environmental reviews is that SpaceX finally appears to be cementing its plans to launch Starship from Florida. These plans have changed quite a bit in the last five years.

The environmental reviews will culminate in a decision on whether to approve SpaceX’s proposals for Starship launches at LC-39A and SLC-37. The FAA will then go through a separate licensing process, similar to the framework used to license the first three Starship test launches from South Texas.

NASA has contracts with SpaceX worth more than $4 billion to develop a human-rated version of Starship to land astronauts on the Moon on the first two Artemis lunar landing flights later this decade. To do that, SpaceX must stage a fuel depot in low-Earth orbit to refuel the Starship lunar lander before it heads for the Moon. It will take a series of Starship tanker flights—perhaps 10 to 15—to fill the depot with cryogenic propellants.

Launching that many Starships over the course of a month or two will require SpaceX to alternate between at least two launch pads. NASA and SpaceX officials say the best way to do this is by launching Starships from one pad in Texas and another in Florida.

Earlier this week, Ars spoke with Lisa Watson-Morgan, who manages NASA’s human-rated lunar lander program. She was at Kennedy Space Center this week for briefings on the Starship lander and a competing lander from Blue Origin. One of the topics, she said, was the FAA’s new environmental review before Starship can launch from LC-39A.

“I would say we’re doing all we can to pull the schedule to where it needs to be, and we are working with SpaceX to make sure that their timeline, the EIS timeline, and NASA’s all work in parallel as much as we can to achieve our objectives,” she said. “When you’re writing it down on paper just as it is, it looks like there could be some tight areas, but I would say we’re collectively working through it.”

Officially, SpaceX plans to perform a dress rehearsal for the Starship lunar landing in late 2025. This will be a full demonstration, with refueling missions, an uncrewed landing of Starship on the lunar surface, then a takeoff from the Moon, before NASA commits to putting people on Starship on the Artemis III mission, currently slated for September 2026.

So you can see that schedules are already tight for the Starship lunar landing demonstration if SpaceX activates launch pads in Florida late next year.

We take a stab at decoding SpaceX’s ever-changing plans for Starship in Florida Read More »

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SpaceX’s most-flown reusable rocket will go for its 20th launch tonight

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File photo of a Falcon 9 rocket rolling out of its hangar at Cape Canaveral Space Force Station, Florida.

Enlarge / File photo of a Falcon 9 rocket rolling out of its hangar at Cape Canaveral Space Force Station, Florida.

For the first time, SpaceX will launch one of its reusable Falcon 9 boosters for a 20th time Friday night on a flight to deliver 23 more Starlink Internet satellites to orbit.

This milestone mission is scheduled to lift off at 9: 22 pm EDT Friday (01: 22 UTC Saturday) from Space Launch Complex 40 (SLC-40) at Cape Canaveral Space Force Station, Florida. Forecasters from the US Space Force predict “excellent” weather for the primetime launch.

Falcon 9 will blaze a familiar trail into space, following the same profile as dozens of past Starlink missions.

The rocket’s first-stage booster will shut off its nine kerosene-fueled Merlin engines about two-and-a-half minutes into the flight, reaching a top speed of more than 5,000 mph (8,000 km per hour). The first stage will detach from the Falcon 9’s upper stage, which will continue firing into orbit. The 15-story-tall Falcon 9 booster, meanwhile, will follow an arcing trajectory before braking for a vertical landing on a drone ship floating in the Atlantic Ocean near the Bahamas.

The 23 flat-packed Starlink spacecraft will deploy from the upper stage a little more than an hour after liftoff, bringing the total number of Starlinks in low-Earth orbit to more than 5,800 spacecraft.

A hunger for launch

Pretty much every day, SpaceX is either launching a rocket or rolling one out of the hangar to the launch pad. At this pace, SpaceX is redefining what is routine in the space industry, but the rapid-fire launch rate also means the company is continually breaking records, mostly its own.

Friday night’s launch will break another one of those records. This first-stage booster, designated by the tail number B1062, has flown 19 times since its first flight in November 2020. The booster will now be the first in SpaceX’s inventory to go for a 20th flight, breaking a tie with three other rockets as the company’s fleet leader.

When SpaceX debuted the latest version of its Falcon 9 rocket, the Falcon 9 Block 5, officials said the reusable first stage could fly 10 times with minimal refurbishment and perhaps additional flights with a more extensive overhaul. Now, SpaceX is certifying Falcon 9 boosters for 40 flights.

This particular rocket has not undergone any extended maintenance or long-term grounding. It has flown an average of once every two months since debuting three-and-a-half years ago. So the 20-flight milestone SpaceX will achieve Friday night means this rocket has doubled its original design life and, at the same time, has reached the halfway point of its extended service life.

In its career, this booster has launched eight people and 530 spacecraft, mostly Starlinks. The rocket’s first two flights launched GPS navigation satellites for the US military, then it launched two commercial human spaceflight missions with Dragon crew capsules. These were the all-private Inspiration4 mission and Axiom Mission 1, the first fully commercial crew flight to the International Space Station.

A SpaceX Falcon 9 rocket lifts off Sunday, April 7, on the Bandwagon 1 rideshare mission.

Enlarge / A SpaceX Falcon 9 rocket lifts off Sunday, April 7, on the Bandwagon 1 rideshare mission.

Remarkably, this will be the sixth Falcon 9 launch in less than eight days, more flights than SpaceX’s main US rival, United Launch Alliance, has launched in 17 months.

It will be the 38th Falcon 9 launch of the year and the 111th flight of a Falcon 9 or Falcon Heavy rocket—the 114th launch by SpaceX overall—in the last 365 days. More than a third of SpaceX’s Falcon 9 or Falcon Heavy missions, a number that will stand at 332 after Friday night’s flight, have launched in the past year.

This month, for the first time, SpaceX demonstrated it could launch two Falcon 9 rockets in less than five days from the company’s launch pad at Vandenberg Space Force Base, California. SpaceX has also cut the turnaround time between Falcon 9 rockets at Launch Complex 39A at NASA’s Kennedy Space Center. The company’s most-used launch pad, SLC-40, can handle two Falcon 9 flights in less than four days.

It’s not just launch pad turnaround. SpaceX uses its drone ships—two based in Florida and one in California—for most Falcon 9 landings. In order to meet the appetite for Falcon 9 launches, SpaceX is getting rockets back to port and re-deploying drone ships back to sea at a faster rate.

SpaceX’s most-flown reusable rocket will go for its 20th launch tonight Read More »

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The Delta IV Heavy, a rocket whose time has come and gone, will fly once more

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United Launch Alliance's final Delta IV Heavy rocket, seen here in December when ground crews rolled it to the launch pad at Cape Canaveral Space Force Station, Florida.

Enlarge / United Launch Alliance’s final Delta IV Heavy rocket, seen here in December when ground crews rolled it to the launch pad at Cape Canaveral Space Force Station, Florida.

This is the rocket that literally lights itself on fire before it heads to space. It’s the world’s largest rocket entirely fueled by liquid hydrogen, a propellant that is vexing to handle but rewarding in its efficiency.

The Delta IV Heavy was America’s most powerful launch vehicle for nearly a decade and has been a cornerstone for the US military’s space program for more than 20 years. It is also the world’s most expensive commercially produced rocket, a fact driven not just by its outsized capability but also its complexity.

Now, United Launch Alliance’s last Delta IV Heavy rocket is set to lift off Thursday from Cape Canaveral Space Force Station, Florida, with a classified payload for the National Reconnaissance Office, the US government’s spy satellite agency.

“This is such an amazing piece of technology, 23 stories tall, a half-million gallons of propellant and a quarter-million pounds of thrust, and the most metal of all rockets, setting itself on fire before it goes to space,” said Tory Bruno, ULA’s president and CEO. “Retiring it is (key to) the future, moving to Vulcan, a less expensive higher-performance rocket. But it’s still sad.”

45th and final Delta IV

Weather permitting, the Delta IV Heavy will light up its three hydrogen-fueled RS-68A engines at 1: 40 pm EDT (17: 40 UTC) Thursday, the opening of a four-hour launch window. The three RS-68s will fire up in a staggered sequence, a permutation designed to minimize the hydrogen fireball that ignites around the base of the rocket during engine startup.

The Delta IV Heavy will certainly have a legacy of launching national security missions, along with NASA’s Orion spacecraft on an orbital test flight in 2014 and NASA’s Parker Solar Probe in 2018 on a mission to fly through the Sun’s outer atmosphere.

But the fireball will leave an indelible mark in the memories of anyone who saw a Delta IV Heavy launch. It all comes down to the choice of super-cold liquid hydrogen as the fuel. The three RS-68 engines burn hydrogen along with liquid oxygen as the oxidizer.

“We like those propellants because they’re very, very high performance,” Bruno said. “In order to prepare the RS-68 engines to get that very cold cryogenic propellant flowing through them, before they’re ignited, we start flowing that propellant.

“Hydrogen is lighter than air, so after it flows through the engine and into the flame trench, it then rises. When the engines are finally full and ready to go and we start spinning up the pumps, then we actually drop the main load (of propellant), we ignite it, and that flame carries on up that … plume of hydrogen, which is clinging to the side of the booster and rising up.”

The Delta IV rocket cores are covered in orange foam insulation. One of the reasons for this is to protect the rocket from the fireball, leading to a “very dramatic effect of a self-immolating booster” that has the appearance of a “toasted marshmallow” as it heads to space.

A few seconds after the engines start, 12 hold-down bolts will blow to release the triple-core rocket from its restraints. More than 2 million pounds of thrust will power the Delta IV Heavy off the launch pad toward the east from Cape Canaveral. The RS-68 on the center core will throttle down to conserve liquid hydrogen and liquid hydrogen propellant, while the rocket’s two side boosters will burn through their propellants in less than four minutes.

Once the Delta IV lets go of its side boosters and falls into the Atlantic Ocean, the center core throttles up and burns for another minute and a half. A few moments later, the first stage booster jettisons, and the upper stage’s RL10 engine ignites for the first of three burns needed to propel the rocket’s classified cargo into an orbit thousands of miles above Earth.

There’s just a 30 percent chance of favorable weather for liftoff Thursday. High winds and cumulus clouds are the primary concerns. The weather forecast improves for a backup launch opportunity Friday afternoon.

The Delta IV Heavy, a rocket whose time has come and gone, will fly once more Read More »

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Jeff Bezos’ New Glenn rocket finally makes an appearance on the launch pad

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Integrated —

Blue Origin plans a tanking test at Cape Canaveral, then a hotfire on the launch pad.

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Dave Limp, Blue Origin's new CEO, and founder Jeff Bezos observe the New Glenn rocket on its launch pad Wednesday at Cape Canaveral Space Force Station, Florida.

Enlarge / Dave Limp, Blue Origin’s new CEO, and founder Jeff Bezos observe the New Glenn rocket on its launch pad Wednesday at Cape Canaveral Space Force Station, Florida.

Anyone who has tracked the development of Blue Origin’s New Glenn rocket has been waiting for signs of progress from the usually secretive space company. On Wednesday, engineers rolled a full-scale New Glenn rocket, partially made up of flight hardware, to a launch pad in Florida for ground testing.

The first New Glenn launch is almost certainly at least six months away, and it may not even happen this year. In the last few years, observers inside and outside the space industry have become accustomed to the nearly annual ritual of another New Glenn launch delay. New Glenn’s inaugural flight has been delayed from 2020 until 2021, then 2022, and for now, is slated for later this year.

But it feels different now. Blue Origin is obviously moving closer to finally launching a rocket into orbit.

Scaling up

Jeff Bezos, Blue Origin’s founder, was at Cape Canaveral to see his giant new rocket on the launch pad for the first time. “Just incredible to see New Glenn on the pad at LC-36,” Bezos wrote on Instagram. “Big year ahead. Let’s go!”

Starting late last year, Blue Origin officials doubled down on the company’s plans to launch the first New Glenn test flight by the end of 2024. This messaging coincided with the arrival of Dave Limp as Blue Origin’s chief executive, replacing Bob Smith, whose seven-year tenure included the first human suborbital flights on the company’s New Shepard rocket. Smith’s time as CEO was also marked by repeated delays on the New Glenn rocket.

Limp is pushing Blue Origin to move faster, and it seems the company’s employees got the memo. In December, the company rolled elements of the New Glenn rocket from its factory just outside the gates of NASA’s Kennedy Space Center to a final assembly hangar located about nine miles away at Cape Canaveral Space Force Station.

Inside that building, technicians connected the first stage booster, which is flight hardware, with an upper stage Blue Origin has set aside for ground testing. The final piece of the rocket to be added was a 23-foot-diameter (7-meter) payload fairing, the uppermost section of New Glenn designed to protect spacecraft during the initial phase of launch.

Last week, Blue Origin lifted a structure simulating the rocket’s empty mass vertical using the transporter-erector arm at Launch Complex 36 (LC-36), a former Atlas launch pad Blue Origin took over in 2015. This was a final validation of the lifting arm at LC-36 before Blue Origin put a real, or mostly real, rocket on the pad.

The first full-scale New Glenn rocket rolls out at Launch Complex 36.

Enlarge / The first full-scale New Glenn rocket rolls out at Launch Complex 36.

On Wednesday, ground crews rolled a fully assembled New Glenn rocket out of the hangar at LC-36 and up the ramp to the launch mount. Then, the hydraulic lifting arm raised the two-stage launcher vertically. At more than 320 feet (98 meters) tall, New Glenn is one of the largest rockets ever seen on Florida’s Space Coast, roughly the same height as NASA’s Space Launch System rocket and nearly as tall as the Saturn V used in the Apollo program.

“The upending is one in a series of major manufacturing and integrated test milestones in preparation for New Glenn’s first launch later this year,” Blue Origin officials wrote in an update on Wednesday. “The test campaign enables our teams to practice, validate, and increase proficiency in vehicle integration, transport, ground support, and launch operations.”

New Glenn can haul nearly 100,000 pounds (45 metric tons) of payload into low-Earth orbit. For low-altitude orbits, this is a weight class above the uppermost capability of United Launch Alliance’s Vulcan rocket or SpaceX’s Falcon 9 rocket but below SpaceX’s Falcon Heavy. Blue Origin also plans to use the New Glenn rocket to launch lunar landers to the Moon for NASA’s Artemis program.

New Glenn’s first stage booster is reusable, and is designed to land on an offshore barge in the Atlantic Ocean, which will bring it back to the coast, similar to the way SpaceX recovers its Falcon 9 booster.

“The fairing is large enough to hold three school buses,” Blue Origin said. “Its reusable first stage aims for a minimum of 25 missions and will land on a sea-based platform located roughly 620 miles (1,000 kilometers) downrange.”

Blue Origin is now 24 years old and employs around 11,000 people at locations around the country, with major locations in Washington, Texas, Florida, and Alabama. While the company has not yet launched anything into orbit, Blue Origin is working on a wide range of projects aside from rockets, including cargo and human-rated lunar landers for NASA and a space tug that could move payloads into different orbits for the US military. New Glenn is crucial for all of these plans.

Blue Origin’s latest progress with New Glenn comes as Bezos’s space company appears to be on the verge of buying United Launch Alliance from Boeing and Lockheed Martin.

Jeff Bezos’ New Glenn rocket finally makes an appearance on the launch pad Read More »

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SpaceX wants to take over a Florida launch pad from rival ULA

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First step —

SpaceX now plans at least four Starship launch pads, two in Texas and two in Florida.

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SpaceX's fully-stacked Starship rocket and Super Heavy booster on a launch pad in South Texas.

Enlarge / SpaceX’s fully-stacked Starship rocket and Super Heavy booster on a launch pad in South Texas.

One of the largest launch pads at Cape Canaveral Space Force Station will become vacant later this year after the final flight of United Launch Alliance’s Delta IV Heavy rocket. SpaceX is looking to make the sprawling facility a new home for the Starship launch vehicle.

The environmental review for SpaceX’s proposal to take over Space Launch Complex 37 (SLC-37) at Cape Canaveral is getting underway now, with three in-person public meetings and one virtual meeting scheduled for March to collect comments from local residents, according to a new website describing the plan.

Then federal agencies, led by the Department of the Air Force, will develop an environmental impact statement to evaluate how Starship launch and landing operations will affect the land, air, and water around SLC-37, which sits on Space Force property on the Atlantic coastline.

Environmental studies for rocket launch facilities typically take more than a year, so it will be a while before any major construction begins to convert SLC-37 for Starship launches. In this case, federal officials anticipate publishing a draft environmental impact statement by December, then a final report by October 2025.

More immediately, ULA still has one more Delta IV Heavy rocket to launch from SLC-37 in March with a classified spy satellite for the National Reconnaissance Office. Once that launch is complete, ULA will wind down operations at SLC-37, and eventually turn over the facility back to the Space Force, which will look for a new tenant. For several months, industry sources have pointed to SpaceX as the leading contender to take over SLC-37 after ULA is finished with the launch pad.

But that’s not quite a done deal yet. Last year, a senior official at ULA told Ars on background that the company was also interested in maintaining a presence at SLC-37.

ULA’s new Vulcan rocket, which debuted last month and will replace the Delta IV and Atlas V launch vehicles, uses a different launch pad a few miles up the coast from SLC-37. ULA is upgrading and expanding its ground facilities at Cape Canaveral to ramp up the Vulcan launch cadence, and the ULA official told Ars the company may want to continue using a rocket processing hangar just south of the Delta IV launch pad for storage and horizontal processing of Vulcan rockets.

Details are scarce about everything SpaceX wants to do with SLC-37, but officials wrote on the environmental review website that SpaceX would “modify, reuse, or demolish the existing SLC-37 infrastructure to support Starship-Super Heavy launch and landing operations.”

This aerial view shows a United Launch Alliance Delta IV Heavy rocket awaiting liftoff from Space Launch Complex 37 at Cape Canaveral Space Force Station, Florida.

Enlarge / This aerial view shows a United Launch Alliance Delta IV Heavy rocket awaiting liftoff from Space Launch Complex 37 at Cape Canaveral Space Force Station, Florida.

The history of SLC-37 dates back to the 1960s, when NASA used the site for eight flights of the Saturn I and Saturn IB rockets to prepare for the Apollo program. The facility sat dormant for 30 years until Boeing moved in to ready SLC-37 for the Delta IV rocket, which has now flown 34 times from SLC-37. The launch pad currently includes a 330-foot-tall (100-meter) mobile gantry, a fixed erector, a fixed umbilical tower, and a flame trench for Delta IV missions.

Starship, the world’s largest rocket, would not need any of that that infrastructure, so if SpaceX takes over the pad, the facility will likely undergo extensive demolition and construction.

If SpaceX isn’t cleared to use SLC-37, the company could build a brand new launch pad designated Space Launch Complex 50. If this is the path SpaceX takes, SLC-50 would be built on undeveloped land north of SLC-37 and south of SpaceX’s primary launch pad for the Falcon 9 rocket at Space Launch Complex 40.

Goodbye to LC-49, hello to SLC-37

SpaceX’s interest in setting up shop at SLC-37 shows the company is getting serious about developing a second base for Starship on Florida’s Space Coast. In 2022, SpaceX constructed a launch tower and launch mount for Starship at Launch Complex 39A (LC-39A), located at NASA’s Kennedy Space Center. But the company made little progress there last year as teams focused on Starship test flights from South Texas.

Elon Musk, SpaceX’s founder and CEO, says Starship is the rocket that will make possible his dream of building a settlement on Mars. He has also touted Starship as a vehicle for point-to-point travel on Earth. Both stages of Starship are designed to be fully and rapidly reusable, with the Super Heavy booster and Starship upper stage returning to Earth for propulsive landings. Starship launch pads will double as landing pads.

Before any of those dreams are realized, Starship needs to get into orbit. The first two full-scale Starship test flights last year didn’t make it that far, but SpaceX got close on the second launch in November. SpaceX hopes to achieve a near-orbital mission with the third Starship test launch, perhaps as soon as early March.

Eventually, Musk envisions Starship launching multiple times per day on a variety of missions, carrying people, satellites, cargo, or refueling tankers into orbit. In order to do this, SpaceX will need a lot of launch and landing pads. SpaceX has toyed with the idea of floating offshore launch and landing platforms, but those plans are on hold.

In the near-term, SpaceX plans to build a second Starship launch tower at the company’s Starbase test site in Cameron County, Texas. There’s also the partially-built launch tower at LC-39A, and now SpaceX has set its sights on SLC-37.

SpaceX was previously looking at building another Starship launch pad from scratch on NASA property at the Kennedy Space Center. NASA environmental studies for this location, known as Launch Complex 49, kicked off in 2021. Patti Bielling, a NASA spokesperson, told Ars on Friday the agency is no longer working on Launch Complex 49.

“At this time, there are no activities involving LC-49 on Kennedy,” Bielling said. “Any previous activities regarding LC-49 were suspended, and no actions were taken.”

One of the first operational applications for Starship will be to serve as a human-rated lunar lander for NASA’s Artemis program. SpaceX is developing a version of Starship to ferry astronauts to and from the Moon’s surface, but in order for Starship to reach the Moon, it has to be refueled in low-Earth orbit. This will require perhaps 10 or more refueling flights using a version of Starship called a tanker, all launching in a matter of weeks. Those tanker flights will launch on Super Heavy boosters from pads in Texas and Florida.

In parallel with continued Starship test flights and demonstrating in-space refueling technology, SpaceX needs to build more launch pads to make all this possible. Although SpaceX has backpedaled on several of its Starship launch pad ideas, the company’s interest in SLC-37 suggests it still has big plans for Starship in Florida.

SpaceX wants to take over a Florida launch pad from rival ULA Read More »

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The Space Force is changing the way it thinks about spaceports

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Demanding —

There’s not much available real estate to grow Cape Canaveral’s launch capacity.

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The Morrell Operations Center at Cape Canaveral Space Force Station, Florida.

Enlarge / The Morrell Operations Center at Cape Canaveral Space Force Station, Florida.

A lot goes into a successful rocket launch. It’s not just reliable engines, computers, and sophisticated guidance algorithms. There’s also the launch pad, and perhaps even more of an afterthought to casual observers, the roads, bridges, pipelines, and electrical infrastructure required to keep a spaceport humming.

Brig. Gen. Kristin Panzenhagen, commander of the Space Force’s Eastern Range at Cape Canaveral Space Force Station in Florida, calls this the “non-sexy stuff that we can’t launch without.” Much of the ground infrastructure at Cape Canaveral and Vandenberg Space Force Base in California, the military’s other launch range, is antiquated and needs upgrades or expansion.

“Things like roads, bridges, even just the entry into the base, the gate, communications infrastructure, power, we’re looking at overhauling and modernizing all of that because we really haven’t done a tech refresh on all of that in a very long time, at least 20 years, if not more,” said Col. James Horne, deputy director for the Space Force’s assured access to space directorate.

Getting a congressional appropriation for new rocket or spacecraft development, research into advanced technology, or military pay raises has generally been easier than securing funds for military construction projects.

“Trying to do all those upgrades on just our annual budget is not possible,” Panzenhagen said earlier his week in a presentation to the National Space Club Florida Committee.

Charging ahead

The Biden administration is requesting $1.3 billion over the next five years to revamp infrastructure at the Space Force’s ranges in Florida and California. According to Panzenhagen, one of the first projects will be an upgrade to the airfield at Cape Canaveral, where the military regularly delivers satellites and other equipment to the launch site.

But this funding won’t be enough for Cape Canaveral and Vandenberg to meet the Space Force’s projected launch demand fully. Last year, there were 72 orbital launch attempts from Florida and 30 launches from California.

“I would anticipate we’re going to do over 100 launches from the Cape this year,” Panzenhagen said. “And that puts a strain on a lot of our workforce, so we are doing process things to try to operate more smartly.”

SpaceX will launch most of these missions, with Falcon 9 launch demand driven by expanding the company’s Starlink broadband network. United Launch Alliance plans as many as 16 rocket launches this year, all from Cape Canaveral, and Blue Origin could launch its first heavy-lift New Glenn rocket from Florida by the end of 2024. SpaceX plans to launch around 50 missions from California next year; Firefly Aerospace could launch a handful of flights there, too.

This long exposure photo shows a SpaceX Falcon Heavy rocket streaking into space from NASA's Kennedy Space Center in Florida. A few minutes later, the rocket's side boosters returned to land at Cape Canaveral Space Force Station a few miles away.

Enlarge / This long exposure photo shows a SpaceX Falcon Heavy rocket streaking into space from NASA’s Kennedy Space Center in Florida. A few minutes later, the rocket’s side boosters returned to land at Cape Canaveral Space Force Station a few miles away.

There has been a significant uptick in launch cadence at Cape Canaveral. In 2008, there were only seven launches from the Florida spaceport. Since SpaceX started launching its Falcon 9 rocket in 2010, the launch cadence in Florida has been on a steady rise.

“This is not a hard limit, but I think at the Cape, we could probably push through somewhere on the order of 150 launches per year if we did nothing,” Horne told Ars in a recent interview. “And then probably 75 or so per year from Vandenberg. Everything we’re doing is continuing to improve that ability so that we’re not in the way. So whenever they say they need to go, we say yes.”

The Space Force provides security, weather forecasting, telemetry, and safety oversight services for all launches from Cape Canaveral and Vandenberg. The launch ranges in Florida and California are primarily responsible for ensuring the US military has an always-on capability to launch critical national security satellites. But the majority of launches from the military ranges are commercial missions.

The Space Force is changing the way it thinks about spaceports Read More »

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ULA’s Vulcan rocket shot for the Moon on debut launch—and hit a bullseye

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The first Vulcan rocket fires off its launch pad in Florida.

Enlarge / The first Vulcan rocket fires off its launch pad in Florida.

United Launch Alliance

CAPE CANAVERAL, Florida—Right out of the gate, United Launch Alliance’s new Vulcan rocket chased perfection.

The Vulcan launcher hit its marks after lifting off from Florida’s Space Coast for the first time early Monday, successfully deploying a commercial robotic lander on a journey to the Moon and keeping ULA’s unblemished success record intact.

“Yeehaw! I am so thrilled, I can’t tell you how much!” exclaimed Tory Bruno, ULA’s president and CEO, shortly after Vulcan’s departure from Cape Canaveral. “I am so proud of this team. Oh my gosh, this has been years of hard work. So far, this has been an absolutely beautiful mission.”

This was a pivotal moment for ULA, a 50-50 joint venture between Boeing and Lockheed Martin. The Vulcan rocket will replace ULA’s mainstay rockets, the Atlas V and Delta IV, with lineages dating back to the dawn of the Space Age. ULA has contracts for more than 70 Vulcan missions in its backlog, primarily for the US military and Amazon’s Project Kuiper broadband network.

The Vulcan rocket lived up to the moment Monday. It took nearly a decade for ULA to develop it, some four years longer than anticipated, but the first flight took off at the opening of the launch window on the first launch attempt.

Standing 202 feet (61.6 meters) tall, the Vulcan rocket ignited its two BE-4 main engines in the final seconds of a smooth countdown. A few moments later, two strap-on solid rocket boosters flashed to life to propel the Vulcan rocket off its launch pad at 2: 18 am EST (07: 18 UTC).

On the money

The BE-4 engines and solid-fueled boosters combined to generate more than 2 million pounds of thrust, vaulting Vulcan off the launch pad and through a thin cloud layer. A little over a minute after launch, Vulcan accelerated faster than the speed of sound, then jettisoned its strap-on boosters to fall into the Atlantic Ocean.

Then it was all BE-4. Each of these engines can produce more than a half-million pounds of thrust, consuming a mixture of liquified natural gas—essentially methane—and liquid oxygen. They are built by Blue Origin, the space company founded by billionaire Jeff Bezos. This was the first time BE-4s have flown on a rocket.

Rob Gagnon, ULA’s telemetry commentator, calmly called out mission milestones. “BE-4s continue to operate nominally… Vehicle is continuing to fly down the center of the range track, everything looking good… Nice and smooth operation of the booster.”

The BE-4s fired for five minutes, then shut down to allow Vulcan’s first stage booster to fall away from the rocket’s hydrogen-fueled Centaur upper stage. Two RL10 engines ignited to continue the push into orbit, then switched off as the upper stage coasted over the Atlantic and Africa. A restart of the Centaur upper stage 43 minutes into the flight gave the rocket enough velocity to send Astrobotic’s Peregrine lunar lander toward the Moon.

The nearly 1.5-ton spacecraft separated from Vulcan’s Centaur upper stage around 50 minutes after liftoff. “We have spacecraft separation, right on time,” Gagnon announced.

With Astrobotic’s lander deployed, a third engine firing on the Centaur upper stage moved the rocket off its Moon-bound trajectory and onto a course into heliocentric orbit. “We have now achieved Earth escape,” Gagnon said.

The spent rocket stage will become a human-made artificial satellite of the Sun. A plate on the side of the Centaur upper stage contains small capsules holding the cremated remains of more than 200 people, a “memorial spaceflight” arranged by a Houston-based private company named Celestis.

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