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Blue Origin resumes human flights to suborbital space, but it wasn’t perfect

“I lied” —

Blue Origin’s space capsule safely landed despite a problem with one of its parachutes.

Ed Dwight, 90, exits Blue Origin's crew capsule Sunday after a 10-minute flight to the edge of space.

Enlarge / Ed Dwight, 90, exits Blue Origin’s crew capsule Sunday after a 10-minute flight to the edge of space.

More than 60 years after he was denied an opportunity to become America’s first Black astronaut, Ed Dwight finally traveled into space Sunday with five other passengers on a 10-minute flight inside a Blue Origin capsule.

Dwight, a retired Air Force captain and test pilot, had a chance to become the first African American astronaut. He was one of 26 pilots the Air Force recommended to NASA for the third class of astronauts in 1963, but the agency didn’t select him. It took another 20 years for America’s first Black astronaut, Guion Bluford, to fly in space in 1983.

“Everything they did, I did, and I did it well,” Dwight said in a video released by Blue Origin. “If politics had changed, I would have gone to space in some kind of capacity.”

At the age of 90, Dwight finally entered the record books Sunday, becoming the oldest person to reach space, displacing the previous record-holder, actor William Shatner, who flew on a similar Blue Origin launch to the edge of space in 2021.

“I thought I didn’t need it in my life,” Dwight said after Sunday’s fight. “But I lied!”

Since retiring from the Air Force, Dwight became an accomplished sculptor. His works, which focus on Black history, are installed at memorials and monuments across the country.

“The transitions, the separations and stuff were a little bit more dynamic than I thought,” Dwight said in remarks after Sunday’s flight. “But that’s how it’s supposed to be. It makes your mind wonder, ‘Is something wrong?’ But no, it was absolutely terrific and the view … absolutely fantastic. This was a life-changing experience. Everybody needs to do this.”

Ed Dwight stands in front of an F-104 jet fighter in 1963.

Enlarge / Ed Dwight stands in front of an F-104 jet fighter in 1963.

Dwight and his five co-passengers lifted off from Blue Origin’s remote launch site in West Texas at 9: 35 am CDT (14: 35 UTC). Strapped into reclining seats inside a pressurized capsule, the passengers rode Blue Origin’s New Shepard rocket into the uppermost layers of the atmosphere. After burning its main engine more than two minutes, the rocket released the crew capsule and continued coasting upward to an apogee, or high point, of nearly 66 miles (107 kilometers), just above the internationally recognized boundary of space.

This was the seventh time Blue Origin, the space company owned by billionaire Jeff Bezos, has flown people to suborbital space, and the 25th flight overall of the company’s fleet of New Shepard rockets. It was the first time Blue Origin has launched people in nearly two years, resuming suborbital service after a rocket failure on an uncrewed research flight in September 2022. In December, Blue Origin launched another uncrewed suborbital research mission to set the stage for the resumption of human missions Sunday.

Joining Dwight on Blue Origin’s capsule were investor Mason Angel, French businessman Sylvain Chiron, software engineer Kenneth Hess, adventurer Carol Schaller, and Gopi Thotakura, an Indian pilot and entrepreneur. Dwight’s ticket with Blue Origin was sponsored by Space for Humanity, a nonprofit that seeks to expand access to space for all people, and the other five participants were paying passengers.

After cutoff of the New Shepard rocket engine, the passengers had a few minutes to unfasten their seatbelts and float around the cabin while taking in the view of Earth. They returned to their seats as the capsule descended back into the atmosphere. The reusable New Shepard booster reignited its main engine for a propulsive landing back in Texas, while the crew capsule deployed parachutes to slow for touchdown a few miles away.

Two of three

However, one of the three main parachutes did not fully unfurl as the capsule drifted back to the ground. The capsule is designed to safely land with two chutes, a capability Blue Origin demonstrated on a test flight in 2016.

“It looks like we do have two parachutes that have full inflation, the third is not quite fully inflated,” said Ariane Cornell, a Blue Origin official hosting the company’s live webcast Sunday. “Landing with two parachutes is perfectly OK for this system.”

Family members and Blue Origin personnel greeted the passengers as they exited the capsule. All six appeared to be in good spirits and good health.

Although it had no obvious ill effects on the crew or the spacecraft, Blue Origin engineers will investigate the malfunction to determine what went wrong. The capsule’s three main parachutes were supplied to Blue Origin by Airborne Systems, which manufactures parachutes for every US human-rated spacecraft.

One of the three main parachutes on Blue Origin's crew capsule did not fully inflate before landing.

Enlarge / One of the three main parachutes on Blue Origin’s crew capsule did not fully inflate before landing.

Blue Origin

Airborne also provides parachutes for SpaceX’s Dragon spacecraft, Boeing’s Starliner, and NASA’s Orion capsule. Those parachutes have different designs and sizes than the chutes used on Blue Origin’s capsule, but it wasn’t immediately clear if there might be any crossover concerns on other programs stemming from the malfunction on Sunday’s flight.

The Federal Aviation Administration, the regulatory agency that oversees US commercial space missions, said in a statement it did not consider the parachute issue a mishap. This statement suggests the incident will not trigger a mishap investigation that would require FAA oversight.

Before the 2022 launch failure, Blue Origin’s New Shepard program achieved a cadence, on average, of roughly one flight every two months. Virgin Galactic, the space tourism company founded by Richard Branson, ramped up the flight rate of its suborbital SpaceShipTwo spaceplane over the last year as Blue Origin’s rocket remained grounded.

But Virgin Galactic is about to halt operations of its own spaceship following one more flight with passengers next month. The company says it decided to suspend flights of the VSS Unity rocket plane to focus its resources on developing a fleet of larger air-launched spaceships that are easier to reuse.

This means Blue Origin, assuming it can regain or build on the cadence it demonstrated in 2021 and 2022, will be the only company serving the suborbital space tourism and research market for at least the next couple of years.

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Blue Origin’s suborbital rocket flies for first time in 15 months

RTF —

An engine failure destroyed a New Shepard rocket on its previous flight.

Blue Origin's New Shepard booster comes in for landing in West Texas at the conclusion of Tuesday's suborbital flight.

Enlarge / Blue Origin’s New Shepard booster comes in for landing in West Texas at the conclusion of Tuesday’s suborbital flight.

Blue Origin

With redesigned engine components, Blue Origin’s New Shepard rocket took off from West Texas and flew to the edge of space on Tuesday with a package of scientific research and technology demonstration experiments.

This was the first flight of Blue Origin’s 60-foot-tall (18-meter) New Shepard rocket since September 12, 2022, when an engine failure destroyed the booster and triggered an in-flight abort for the vehicle’s pressurized capsule. There were no passengers aboard for that mission, and the capsule safely separated from the failed booster and parachuted to a controlled landing.

The flight on Tuesday also didn’t carry people. Instead, Blue Origin, Jeff Bezos’s space company, lofted 33 payloads from NASA, research institutions, and commercial companies. Some of these payloads were flown again on Tuesday’s launch after failing to reach space on the failed New Shepard mission last year. Among these payloads were an experiment to demonstrate hydrogen fuel cell technology in microgravity and an investigation studying the strength of planetary soils under different gravity conditions.

Blue Origin’s capsule, mounted on top of the rocket, also flew 38,000 postcards submitted by students through Club for the Future, the company’s nonprofit.

For Tuesday’s return-to-flight mission, the New Shepard rocket ignited its BE-3PM engine and climbed away from Blue Origin’s remote launch site near Van Horn, Texas, at 10: 42 am CST (16: 42 UTC). The hydrogen-fueled engine fired for more than two minutes, then shut down as scheduled as the rocket continued coasting upward, reaching an altitude of more than 347,000 feet (106 kilometers).

The booster returned for a precision propulsive landing a short distance from the launch pad, and Blue Origin’s capsule deployed three parachutes to settle onto the desert floor, completing a 10-minute up-and-down flight.

Blue Origin has launched 24 missions with its reusable New Shepard rocket, including six flights carrying people just over the Kármán line, the internationally recognized boundary of space 100 kilometers above Earth.

“A special thank you to all of our customers who flew important science today and the students who contributed postcards to advance our future of living and working in space for the benefit of Earth,” said Phil Joyce, Blue Origin’s senior vice president for the New Shepard program, in a statement. “Demand for New Shepard flights continues to grow and we’re looking forward to increasing our flight cadence in 2024.”

Blue Origin will fly people again “soon”

It took 15 months for Blue Origin to return to flight with New Shepard, but Tuesday’s successful launch puts the company on a path to resuming human missions. Most of Blue Origin’s customers for these suborbital flights have been wealthy individuals or special guests invited to strap in for a ride to space. Blue Origin’s passengers have included Bezos, aviation pioneer Wally Funk, and actor William Shatner, eager for a taste of spaceflight. New Shepard passengers experience a few minutes of microgravity before returning to Earth.

Blue Origin hasn’t disclosed its ticket price, but seats on a New Shepard flight last year reportedly sold for $1.25 million. This is more than double the price for a seat on Virgin Galactic’s suborbital spaceship.

So when will Blue Origin start flying people again? “Following a thorough review of today’s mission, we look forward to flying our next crewed flight soon,” said Erika Wagner, a longtime Blue Origin manager who co-hosted the company’s webcast of Tuesday’s flight.

But “soon” is a conveniently vague term. In March, when Blue Origin announced the results of its investigation into last year’s launch failure, the company said it would return to flight “soon” with New Shepard. Nine months later, New Shepard finally flew again.

Engineers probing the New Shepard accident last year concluded a nozzle failure on the rocket’s BE-3PM was the direct cause of the launch failure. The engine operated at higher temperatures than expected, leading to thermal damage to the nozzle, Blue Origin announced earlier this year.

Blue Origin said corrective actions to address the cause of the failure included design changes to the engine combustion chamber and adjustments to operating parameters. These changes were expected to reduce operating temperatures. Engineers also redesigned parts of the nozzle to help it better handle thermal and dynamic loads, the company said.

In September, the Federal Aviation closed its investigation into the New Shepard launch failure, and Blue Origin targeted an uncrewed return-to-flight mission in early October. However, Ars previously reported that an additional two-month delay was caused by an issue with certifying an engine part intended for flight.

The long-term grounding of the New Shepard rocket caused speculation about the program’s future, particularly at a time when Blue Origin is ramping up preparations for the inaugural flight of the much larger orbital-class New Glenn launcher. Last year’s launch failure left Blue Origin with just one New Shepard booster in its inventory—the rocket that made its ninth flight to space on Tuesday.

This particular booster has been exclusively used for uncrewed research missions. Blue Origin hasn’t confirmed whether it has another New Shepard rocket in production for human flights.

But statements from Blue Origin officials Tuesday suggest New Shepard has a future. Wagner said Blue Origin aims to open New Shepard missions to researchers on future flights, allowing scientists to directly work with their experiments in microgravity.

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After 15 months Blue Origin’s New Shepard spacecraft will finally fly again

Blue is back —

Taking some science and some postcards for a ride.

Photos from New Shepard launch day.

Enlarge / Blue Origin’s New Shepard launch system consists of a booster and a capsule.

Blue Origin is finally returning to flight.

On Tuesday the company announced, via the social media site X, that its New Shepard spacecraft would launch no earlier than next Monday.

“We’re targeting a launch window that opens on Dec. 18 for our next New Shepard payload mission,” the company stated. “#NS24 will carry 33 science and research payloads as well as 38,000 @clubforfuture postcards to space.”

The uncrewed New Shepard 24 test flight will refly the science payloads that were aboard the New Shepard 23 flight, which experienced an engine nozzle failure at 1 minute and 4 seconds following liftoff in September 2022. The capsule’s emergency escape system performed as intended, rapidly pulling the spacecraft away from the disintegrating rocket and allowing Blue Origin to recover the payloads flown for NASA and other customers.

Blue Origin finished its accident analysis this spring and implemented a fix to the problem, including design changes to the BE-3 engine combustion chamber. In May, the company said it planned to return to flight “soon.” Then, in September, the Federal Aviation Administration closed its mishap investigation.

The company originally targeted an uncrewed return-to-flight mission in early October; however, two sources told Ars that the additional two-month delay was caused by an issue with certifying an engine part intended for flight.

A new rocket?

Blue Origin has not specified which rocket and spacecraft will be flying next week from its launch site in West Texas, near the town of Van Horn. The company’s first New Shepard rocket, Booster 1, was lost during an April 2015 flight. Booster 2 was retired in October 2016 after performing a successful test of the launch escape system on its fifth and final flight. Booster 3, which was lost during the NS-23 mission in September, was the company’s oldest operational rocket, making its debut in December 2017.

The company has used its newest rocket, Booster 4, exclusively for human launches on New Shepard. This rocket has some modifications from Booster 3 to qualify it as a human-rated rocket. The company has also built a fifth booster that may be making next Monday’s flight.

Tuesday’s announcement came amid a tidal wave of changes in leadership at Blue Origin this month, with several high-profile retirements and the arrival of its new chief executive, who has come to the company from Amazon, Dave Limp. He replaced Bob Smith, who had an uneven tenure as leader of Blue Origin. As Ars reported last month, Limp is likely evaluating the long-term prospects of New Shepard, which remains far from breaking even financially.

The company may pivot toward its larger projects, including the New Glenn rocket and lunar lander for the Artemis program, which have a greater chance of raising significant revenue. Amazon founder Jeff Bezos has funded Blue Origin out of his pocket, providing as much as $2 billion a year in operating expenses.

However, given the announcement of New Shepard’s return to flight, it’s clear that Blue Origin isn’t moving entirely away from New Shepard just yet.

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