international space station

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NASA’s first medical evacuation from space ends with on-target splashdown

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“Because the astronaut is absolutely stable, this is not an emergent evacuation,” said James “JD” Polk, NASA’s chief medical officer, in a press conference last week. “We’re not immediately disembarking and getting the astronaut down.”

Amit Kshatriya, the agency’s associate administrator, called the situation a “controlled medical evacuation” in a briefing with reporters.

But without a confirmed diagnosis of the astronaut’s medical issue, there was some “lingering risk” for the astronaut’s health if they remained in orbit, Polk said. That’s why NASA Administrator Jared Isaacman and his deputies agreed to call an early end to the Crew-11 mission.

A first for NASA

The Crew-11 mission launched on August 1 and was supposed to stay on the space station until around February 20, a few days after the scheduled arrival of SpaceX’s Crew-12 mission with a team of replacement astronauts. But the early departure means the space station will operate with a crew of three until the launch of Crew-12 next month.

NASA astronaut Chris Williams will be the sole astronaut responsible for maintaining the US segment of the station. Russian cosmonauts Sergey Kud-Sverchkov and Sergey Mikayev launched with Williams in November on a Russian Soyuz vehicle. The Crew Dragon was the lifeboat for all four Crew-11 astronauts, so standard procedure called for the entire crew to return with the astronaut suffering the undisclosed medical issue.

The space station regularly operated with just three crew members for the first decade of its existence. The complex has been permanently staffed since 2000, sometimes with as few as two astronauts or cosmonauts. The standard crew size was raised to six in 2009, then to seven in 2020.

SpaceX’s Crew Dragon Endeavour spacecraft descends toward the Pacific Ocean under four main parachutes.

Credit: NASA

SpaceX’s Crew Dragon Endeavour spacecraft descends toward the Pacific Ocean under four main parachutes. Credit: NASA

Williams will have his hands full until reinforcements arrive. The scaled-down crew will not be able to undertake any spacewalks, and some of the lab’s science programs may have to be deferred to ensure the crew can keep up with maintenance tasks.

This is the first time NASA has called an early end to a space mission for medical reasons, but the Soviet Union faced similar circumstances several times during the Cold War. Russian officials cut short an expedition to the Salyut 7 space station in 1985 after the mission’s commander fell ill in orbit. A similar situation occurred in 1976 with the Soyuz 21 mission to the Salyut 5 space station.

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NASA orders “controlled medical evacuation” from the International Space Station

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“The crew is highly trained, and they came to the aid of their colleague right away.”

The International Space Station orbits 260 miles (420 kilometers) above the Earth. Credit: NASA

NASA officials said Thursday they have decided to bring home four of the seven crew members on the International Space Station after one of them experienced a “medical situation” earlier this week.

The space agency has said little about the incident, and officials have not identified which crew member suffered the medical issue. James “JD” Polk, NASA’s chief health and medical officer, told reporters Thursday the crew member is “absolutely stable” but that the agency is “erring on the side of caution” with the decision to return the astronaut to Earth.

The ailing astronaut is part of the Crew-11 mission, which launched to the station August 1 and was slated to come back to Earth around February 20. Instead, the Crew-11 astronauts will depart the International Space Station (ISS) in the coming days and head for reentry and a parachute-assisted splashdown in the Pacific Ocean off the coast of California.

“After discussions with our chief health and medical officer, Dr. JD Polk, and leadership across the agency, I’ve come to the decision that it’s in the best interests of our astronauts to return Crew-11 ahead of their planned departure,” NASA Administrator Jared Isaacman said Thursday.

The Crew-11 mission is led by commander Zena Cardman, 38, who is wrapping up her first mission to space. Second in command is pilot Mike Fincke, a 58-year-old astronaut on his fourth spaceflight. Japanese astronaut Kimiya Yui, 55, and Russian cosmonaut Oleg Platonov, 39, round out the crew.

Isaacman said NASA will release more information about the schedule for Crew-11’s undocking and reentry within the next 48 hours. The crew will come home aboard the same SpaceX Crew Dragon spacecraft they launched in more than five months ago. The entire crew must return to Earth together because they rely on the same Dragon spacecraft as a lifeboat.

“For over 60 years, NASA has set the standard for safety and security in crewed spaceflight,” Isaacman said. “In these endeavors, including the 25 years of continuous human presence onboard the International Space Station, the health and well-being of our astronauts is always and will be our highest priority.”

From left to right: Crew-11 mission specialist Oleg Platonov, pilot Mike Fincke, commander Zena Cardman, and mission specialist Kimiya Yui. This photo was taken during training at SpaceX’s facility in Hawthorne, California.

Credit: SpaceX

From left to right: Crew-11 mission specialist Oleg Platonov, pilot Mike Fincke, commander Zena Cardman, and mission specialist Kimiya Yui. This photo was taken during training at SpaceX’s facility in Hawthorne, California. Credit: SpaceX

Lingering risk

Polk, a physician who has served as NASA’s chief medical officer since 2016, said the agency is not ready to release details about the medical issue, citing privacy concerns. “I’m not going to speak about any particular astronaut or any particular specific diagnosis,” Polk said. “I’d ask that we still respect the privacy of the astronaut.”

Two of the Crew-11 astronauts, Cardman and Fincke, were preparing to head outside the space station on a spacewalk early Thursday. Spacewalk preps at the space station include a period of time breathing high concentrations of oxygen to purge nitrogen from the astronauts’ bloodstreams, a mitigation to avoid decompression sickness when crew members are sealed inside their spacesuits’ pure oxygen atmosphere.

Polk said whatever happened Wednesday “had nothing to do” with preparing for the spacewalk. “This was totally unrelated to any operations onboard,” he said. “It’s mostly having a medical issue in the difficult areas of microgravity with the suite of hardware that we have at our avail to complete a diagnosis.”

Yui radioed mission controllers in Houston on Wednesday afternoon requesting a private medical conference with a flight surgeon, then asked ground teams to turn on camera views inside the station ahead of the session. Medical sessions are carried out on private radio channels and are not heard on the regular communication loops between the space station and mission control. Those open loops are streamed around the clock online, but NASA removed the audio feed from YouTube soon after the crew asked for the medical conference.

NASA publicly revealed a medical concern with one of the astronauts later Wednesday afternoon, then announced late Wednesday night that officials were considering bringing the crew home early.

“I won’t go into specific details about the medical incident itself,” Polk said. “But the crew is highly trained, and they came to the aid of their colleague right away, and that’s part of why we do that training.”

The space station is stocked with medical gear and medications to help astronauts respond to emergencies. Crew members are trained to perform ultrasounds, defibrillate patients, and start IVs, among other things. The medical treatment available on the ISS is akin to what an EMT might provide in transit to a hospital, former astronaut Tom Marshburn, himself a medical doctor, said in 2021.

“We have a very robust suite of medical hardware onboard the International Space Station, but we don’t have the complete amount of hardware that I would have in the emergency department, for example, to complete the workup of a patient,” Polk said.

NASA Administrator Jared Isaacman, associate administrator Amit Kshatriya, and chief medical officer James “JD” Polk brief reporters on the status of the Crew-11 mission Thursday.

Credit: NASA/Joel Kowsky

NASA Administrator Jared Isaacman, associate administrator Amit Kshatriya, and chief medical officer James “JD” Polk brief reporters on the status of the Crew-11 mission Thursday. Credit: NASA/Joel Kowsky

Space station managers will take a few days to determine when the Dragon spacecraft will leave the station. SpaceX will dispatch a recovery ship from Southern California to sail for the splashdown zone in the Pacific, and officials will assess weather and sea conditions before selecting the best opportunity to depart the station. Like every crew return, the vessel will be staffed with medical personnel to examine the astronauts after exiting from the Dragon capsule.

“Because the astronaut is absolutely stable, this is not an emergent evacuation,” Polk said. “We’re not immediately disembarking and getting the astronaut down.”

But without a confirmed diagnosis of the astronaut’s medical issue, there’s some “lingering risk” for the astronaut’s health if they remained in orbit, Polk said. That’s why Isaacman and his deputies agreed to call an early end to the Crew-11 mission.

This was the most significant decision of Isaacman’s young tenure as NASA administrator. He was sworn in as NASA chief last month after clearing a confirmation vote in the Senate. Before taking the helm at NASA, Isaacman charted a career as an entrepreneur and private astronaut, flying to space twice on commercial missions with SpaceX.

An inevitability

After Crew-11’s departure, the space station will operate with a smaller crew of three until the arrival of SpaceX’s Crew-12 mission with a fresh team of astronauts next month. Isaacman said NASA and SpaceX are looking at options to move up the launch of Crew-12 from its current target date of February 15.

Until then, the station’s crew will consist of NASA astronaut Chris Williams and two Russian cosmonauts, who launched to the space station in November on a Russian Soyuz vehicle. Williams and his crewmates—Sergey Kud-Sverchkov and Sergey Mikayev—have their own lifeboat in the Soyuz spacecraft, so they will still have a ride home in the event of a future emergency.

The space station regularly operated with just three crew members for the first decade of its existence. The complex has been permanently staffed since 2000, sometimes with as few as two astronauts or cosmonauts. The standard crew size was raised to six in 2009, then to seven in 2020.

NASA astronaut Zena Cardman works with a spacesuit helmet inside the International Space Station’s airlock.

Credit: NASA

NASA astronaut Zena Cardman works with a spacesuit helmet inside the International Space Station’s airlock. Credit: NASA

Williams will be solely responsible for overseeing the lab’s US segment until Crew-12 arrives. He will be busy keeping up with maintenance tasks, so managers will likely defer some of the station’s scientific investigations until the complex is back to a full crew.

The early departure of Crew-11, leaving Williams as the only US astronaut aboard, also means NASA will be unable to perform spacewalks. This will mean a “slightly elevated risk” in NASA’s ability to respond to a major hardware failure that might require a spacewalk to fix, said Amit Kshatriya, the agency’s associate administrator.

NASA and the Russian space agency, Roscosmos, inked an agreement in 2022 to fly multinational crews on Dragon and Soyuz missions to ensure an American and a Russian are always at the space station. The so-called “seat swap” deal is proving worthwhile with this week’s events.

NASA has never before cut short a human spaceflight mission for medical reasons. “It’s the first time we’ve done a controlled medical evacuation from the vehicle, so that is unusual,” Kshatriya said.

The Soviet Union called an early end for an expedition to the Salyut 7 space station in 1985 after the mission’s commander fell ill in orbit.

In a sense, it is surprising that it took this long. Polk said predictive models suggested the ISS would have a medical evacuation about once every three years. It ended up taking 25 years. In that time, NASA has improved astronauts’ abilities to treat aches and pains, minor injuries, and routine illnesses.

Crews in orbit can now self-treat ailments that might have prompted a crew to return to Earth in the past. One astronaut was diagnosed with deep vein thrombosis, or a blood clot, in 2018 without requiring an early departure from the space station. Another astronaut suffered a pinched nerve in 2021 and remained in orbit for another seven months.

One of the more compelling reasons for the space station’s existence is its ability to act as a testbed for learning how to live and work off the planet. The station has served as a laboratory for studying how spaceflight affects the human body, and as a platform to test life support systems necessary for long-duration voyages to deep space.

“We are doing all this to continue to learn,” Isaacman said. “We will absolutely learn from this situation as well, to see if that informs our future on-orbit operations, whether that be on the space station or our future lunar base that we’re pursuing right now, and eventually for deep space missions to Mars.”

Photo of Stephen Clark

Stephen Clark is a space reporter at Ars Technica, covering private space companies and the world’s space agencies. Stephen writes about the nexus of technology, science, policy, and business on and off the planet.

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Safety panel says NASA should have taken Starliner incident more seriously

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Invoking the designation also ensures an independent investigation detached from the teams involved in the incident itself, according to retired Air Force Lt. Gen. Susan Helms, chair of the safety panel. “We just, I think, are advocates of safety investigation best practices, and that clearly is one of the top best practices,” Helms said.

Another member of the safety panel, Mark Sirangelo, said NASA should formally declare mishaps and close calls as soon as possible. “It allows for the investigative team to be starting to be formed a lot sooner, which makes them more effective and makes the results quicker for everyone,” Sirangelo said.

In the case of last year’s Starliner test flight, NASA’s decision not to declare a mishap or close call created confusion within the agency, safety officials said.

A few weeks into the Starliner test flight last year, the manager of NASA’s Commercial Crew Program, Steve Stich, told reporters the agency’s plan was “to continue to return [the astronauts] on Starliner and return them home at the right time.” Mark Nappi, then Boeing’s Starliner program manager, regularly appeared to downplay the seriousness of the thruster issues during press conferences throughout Starliner’s nearly three-month mission.

“Specifically, there’s a significant difference, philosophically, between we will work toward proving the Starliner is safe for crew return, versus a philosophy of Starliner is no-go for return, and the primary path is on an alternate vehicle, such as Dragon or Soyuz, unless and until we learn how to ensure the on-orbit failures won’t recur on entry with the Starliner,” Precourt said.

“The latter would have been the more appropriate direction,” he said. “However, there were many stakeholders that believed the direction was the former approach. This ambiguity continued throughout the summer months, while engineers and managers pursued multiple test protocols in the Starliner propulsion systems, undoubtedly affecting the workforce.”

After months of testing and analysis, NASA officials were unsure if the thruster problems would recur on Starliner’s flight home. They decided in August 2024 to return the spacecraft to the ground without the astronauts, and the capsule safely landed in New Mexico the following month. The next Starliner flight will carry only cargo to the ISS.

The safety panel recommended that NASA review its criteria and processes to ensure the language is “unambiguous” in requiring the agency to declare an in-flight mishap or a high-visibility close call for any event involving NASA personnel “that leads to an impact on crew or spacecraft safety.”

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Space station astronauts eager to open “golden treasure box” from Japan

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And without the ISS, Russia’s human spaceflight program might be dead today.

Ins and outs of HTV-X

Yui used the outpost’s robotic arm to grapple the HTV-X spacecraft at 11: 58 am EDT (15: 58 UTC) on Wednesday. The capture capped a three-and-a-half-day transit from a launch pad on Tanegashima Island in southern Japan.

The spacecraft flew to space atop Japan’s H3 rocket, replacing the H-II launcher family used for Japan’s previous resupply missions to the ISS. The H3 and HTV-X are both manufactured by Mitsubishi Heavy Industries.

Japan’s H3 rocket launched Sunday (local time) from the Tanegashima Space Center in southern Japan, carrying the first HTV-X spacecraft into orbit en route to the International Space Station. Credit: JAXA

Once in orbit, HTV-X unfurled its power-generating solar panels. This is one of the new ship’s most significant differences from the HTV, which had its solar panels mounted directly on the body of the spacecraft. By all accounts, the HTV-X’s modified computers, navigation sensors, and propulsion system all functioned as intended, leading to the mission’s on-time arrival at the ISS.

Rob Navias, a NASA spokesperson, called the HTV-X’s first flight “flawless” during the agency’s streaming commentary of the rendezvous: “Everything went by the book.”

At 26 feet (8 meters) long, the HTV-X is somewhat shorter than the vehicle it replaces. But an improved design gives the HTV-X more capacity, with the ability to accommodate more than 9,000 pounds (4.1 metric tons) inside its pressurized cargo module, about 25 percent more than the HTV. The new spacecraft boasts a similar enhancement in carrying capacity for external cargo, such as spares and science instruments, to be mounted on the outside of the space station.

Japan provides resupply services to the space station to help reimburse NASA for its share of the research lab’s operating costs. In addition to space station missions in low-Earth orbit, Japanese officials say the HTV-X spacecraft could haul logistics to the future Gateway mini-space station near the Moon.

Officials plan to launch at least three HTV-X missions to the ISS to cover Japan’s share of the station’s operating expenses. There are tentative plans for a fourth and fifth HTV-X that could launch before 2030. The second HTV-X mission will attempt Japan’s first automated docking with the space station, a prerequisite for any future resupply missions to the Gateway.

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25 years, one website: ISS in Real Time captures quarter-century on space station

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25 Years of a Continuous Human Presence in Orbit

From the makers of Apollo in Real Time comes a site with 500 times more data.

The ISS in Real Time website was built by the same team behind Apollo 11 in Real Time but with more than 500 times the data from 25 years on board the International Space Station. Credit: collectSPACE.com

With the milestone just days away, you are likely to hear this week that there has now been a continuous human presence on the International Space Station (ISS) for the past 25 years. But what does that quarter of a century actually encompass?

If only there was a way to see, hear, and experience each of those 9,131 days.

Fortunately, the astronauts and cosmonauts on the space station have devoted some of their work time and a lot of their free time to taking photos, filming videos, and calling down to Earth. Much of that data has been made available to the public, but in separate repositories, with no real way to correlate or connect it with the timeline on which it was all created.

That is, not until now. Two NASA contractors, working only during their off hours, have built a portal into all of those resources to uniquely represent the 25-year history of ISS occupancy.

ISS in Real Time, by Ben Feist and David Charney, went live on Monday (October 27), ahead of the November 2 anniversary. In its own way, the new website may be as impressive a software engineering accomplishment as the station is an aerospace engineering marvel.

ISS in Real Time – Overview

Scraping space station data

“Everything that is on the website was already public. It’s already on another website somewhere, with some of it tucked away in some format or another. What we did was a lot of scraping of that data, to get it pulled into the context of every day on the space station,” said Feist in an interview with collectSPACE.com.

As an info box on the front page of ISS in Real Time tallies, at its debut the site contained mission data for 9,064 days out of the 9,131 (99.32 percent coverage); 4,739 days with full space-to-ground audio coverage; 4,561,987 space-to-ground comm calls in 69 languages; 6,931,369 photos taken in space over 8,525 days; 10,908 articles across 7,711 days; and 930 videos across 712 days.

Or, to put it another way, particularly appropriate for the history it spans, had this project relied only on the technology that existed when Expedition 1 began, the data archive would fill 3,846 CD-ROMs.

an info graphic sho

Statistical data about the contents of the ISS in Real Time website at its debut. Credit: ISS in Real Time

And they did all this in a period of about 11 months, but only in the hours when they were not at work writing software (Feist) or designing user interfaces (Charney) for Mission Control, the EVA (Extravehicular Activity, or spacewalk) Office, or other communities supporting the ISS and Artemis programs at NASA’s Johnson Space Center in Houston.

“Being inside NASA actually didn’t help at all,” said Feist. “If you’re inside NASA and you want to use data, you have to make sure that it’s public data. And because there’s this concept in the government of export control, you have to never, ever make the mistake of publishing an image or something else that you found somewhere else without knowing if it’s already public.”

“So even though we were at NASA, what we had to do was pretend we weren’t there and find the data anywhere we could find it in the public already,” he said.

As it turned out, that worked fairly well for days beginning in 2008 and onward. ISS occupancy, however, pre-dates a lot of the multimedia archives we take for granted today.

“This was the problem,” said Feist. “If stuff was released publicly back then, it was done to media on tape. There was no such thing as streaming video in 2000—YouTube wasn’t invented until 2005. So there’s just no way to go back in time on the Internet and go find the treasure trove that we know exists internally. We know NASA has full days archived on tape, but it just hasn’t been exported yet.”

Even after the change to digital photography and video, there still remained the challenge of linking each file to the day, hour, minute, and second that it was captured. For example, while the Internet Archive has been a tremendous source for the project, only sometimes do the videos it holds include the unique identifier that is needed to determine when the video was taken.

two men pose together for a photo in a mission control room

ISS in Real Time creators Ben Feist (at right) and David Charney stand inside the International Space Station control room at NASA’s Johnson Space Center in Houston, Texas. Credit: ISS in Real Time

In other situations, Feist turned to artificial intelligence to sort through the tens of thousands of files to learn if they were appropriate for inclusion.

“We know that NASA publishes all of its PAO [public affairs office] photos to Flickr. Right now, there are about 80,000 photos in just the Johnson Space Center collection on Flickr alone. So we scraped those, and then I wrote an AI process as part of the pipeline to figure out which of those photos were flight photos and which of them were ground photos, so that we only show flight photos,” he said.

Visualizing 25 years

As Feist was figuring out how to import all the data, Charney was figuring out how the public would access it all.

This is not the first project of its type that Feist and Charney have brought online. In 2019, they introduced Apollo 11 in Real Time, which did for the 50th anniversary of the first moon landing what ISS in Real Time does for the 25 years of human occupancy. Apollo 13 and Apollo 17 sites followed (and more Apollo missions are still to come, Feist and Charney say).

They also built a version of ISS in Real Time for NASA, called Coda, which has been in use internally at the space agency for the past four years.

Even with all of that as a foundation, designing the user interface for ISS in Real Time required Charney to wrap his head around all of the different ways people would be using the site.

“The entire site is an experience,” Charney told collectSPACE. “Just the idea that we could visualize 25 years of what went on, or that we even have every day over the past 25 years in here, is something we wanted to explore and feel the data throughout those 25 years.”

ISS in Real Time begins 25 years ago on Nov. 2, 2000, with the ISS Expedition 1 crew’s arrival at the space station. Credit: collectSPACE.com

One of the questions was what users would find if they picked a day when no data is available. How could they still make it interesting and still play as though you were in Mission Control?

“Some days have all of the media available—video and tons of photos. And then there are other days where there is no data. There are a lot of days that have at least a photo, but for others, we found there are a lot of great articles we could use so that even on a day that doesn’t have a lot of media, there is some interesting information you can access,” said Charney.

Through Charney’s design, in addition to the data coming from the space station, users can also see where the ISS was in its orbit over Earth, which astronauts were aboard the station, and what spacecraft were docked at any given moment. Visitors can also access transcripts of the space-to-ground comm audio, including translations when the discussion is not in English.

Feist and Charney plan to continue to build out the site and add more data as it is released by NASA, so it remains as close to as “in real time” as possible. They also have ideas for other data sets they could add, including the archived and live telemetry that provide the status of systems and conditions aboard the ISS.

Ultimately, it is the longevity of ISS in Real Time that sets it apart, they said.

“One thing that’s cool about this is you can go to the first day that the Expedition One crew was aboard and let it play. It will then play all the way through that day’s timeline and go to the next day, and then play all the way through that timeline and go to the next day,” said Charney. “So if you start on November 2 and have 25 years to go, the space station, as currently planned, will likely have long met its end before you reach the end.”

“So this might be the longest interactive experience ever built,” said Feist.

Photo of Robert Pearlman

Robert Pearlman is a space historian, journalist and the founder and editor of collectSPACE, a daily news publication and online community focused on where space exploration intersects with pop culture. He is also a contributing writer for Space.com and co-author of “Space Stations: The Art, Science, and Reality of Working in Space” published by Smithsonian Books in 2018. He is on the leadership board for For All Moonkind and is a member of the American Astronautical Society’s history committee.

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A record supply load won’t reach the International Space Station as scheduled

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The damage occurred during the shipment of the spacecraft’s pressurized cargo module from its manufacturer in Italy. While Northrop Grumman hopes to repair the module and launch it on a future flight, officials decided it would be quicker to move forward with the next spacecraft in line for launch this month.

This is the first flight of a larger model of the Cygnus spacecraft known as the Cygnus XL, measuring 5.2 feet (1.6 meters) longer, with the ability to carry 33 percent more cargo than the previous Cygnus spacecraft design. With this upgrade, this mission is carrying the heaviest load of supplies ever delivered to the ISS by a commercial cargo vehicle.

The main engine on the Cygnus spacecraft burns a mixture of hydrazine and nitrogen tetroxide propellants. This mixture is hypergolic, meaning the propellants ignite upon contact with one another, a design heralded for its reliability. The spacecraft has a separate set of less powerful reaction control system thrusters normally used for small maneuvers, and for pointing the ship in the right direction as it makes its way to the ISS.

If the main engine is declared unusable, one possible option for getting around the main engine problem might be using these smaller thrusters to more gradually adjust the Cygnus spacecraft’s orbit to line up for the final approach with the ISS. However, it wasn’t immediately clear if this was a viable option.

Unlike SpaceX’s Cargo Dragon spacecraft, the Cygnus is not designed to return to Earth intact. Astronauts fill it with trash before departure from the ISS, and then the spacecraft heads for a destructive reentry over the remote Pacific Ocean. Therefore, a problem preventing the spacecraft from reaching the ISS would result in the loss of all of the cargo onboard.

The supplies on this mission, designated NG-23, include fresh food, hardware for numerous biological and tech demo experiments, and spare parts for things like the space station’s urine processor and toilet to replenish the space station’s dwindling stocks of those items.

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Northrop Grumman’s new spacecraft is a real chonker

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What happens when you use a SpaceX Falcon 9 rocket to launch Northrop Grumman’s Cygnus supply ship? A record-setting resupply mission to the International Space Station.

The first flight of Northrop’s upgraded Cygnus spacecraft, called Cygnus XL, is on its way to the international research lab after launching Sunday evening from Cape Canaveral Space Force Station, Florida. This mission, known as NG-23, is set to arrive at the ISS early Wednesday with 10,827 pounds (4,911 kilograms) of cargo to sustain the lab and its seven-person crew.

By a sizable margin, this is the heaviest cargo load transported to the ISS by a commercial resupply mission. NASA astronaut Jonny Kim will use the space station’s Canadian-built robotic arm to capture the cargo ship on Wednesday, then place it on an attachment port for crew members to open hatches and start unpacking the goodies inside.

A bigger keg

The Cygnus XL spacecraft looks a lot like Northrop’s previous missions to the station. It has a service module manufactured at the company’s factory in Northern Virginia. This segment of the spacecraft provides power, propulsion, and other necessities to keep Cygnus operating in orbit.

The most prominent features of the Cygnus cargo freighter are its circular, fan-like solar arrays and an aluminum cylinder called the pressurized cargo module that bears some resemblance to a keg of beer. This is the element that distinguishes the Cygnus XL from earlier versions of the Cygnus supply ship.

The cargo module is 5.2 feet (1.6 meters) longer on the Cygnus XL. The full spacecraft is roughly the size of two Apollo command modules, according to Ryan Tintner, vice president of civil space systems at Northrop Grumman. Put another way, the volume of the cargo section is equivalent to two-and-a-half minivans.

“The most notable thing on this mission is we are debuting the Cygnus XL configuration of the spacecraft,” Tintner said. “It’s got 33 percent more capacity than the prior Cygnus spacecraft had. Obviously, more may sound like better, but it’s really critical because we can deliver significantly more science, as well as we’re able to deliver a lot more cargo per launch, really trying to drive down the cost per kilogram to NASA.”

A SpaceX Falcon 9 rocket ascends to orbit Sunday after launching from Cape Canaveral Space Force Station, Florida, carrying Northrop Grumman’s Cygnus XL cargo spacecraft toward the International Space Station. Credit: Manuel Mazzanti/NurPhoto via Getty Images

Cargo modules for Northrop’s Cygnus spacecraft are built by Thales Alenia Space in Turin, Italy, employing a similar design to the one Thales used for several of the space station’s permanent modules. Officials moved forward with the first Cygnus XL mission after the preceding cargo module was damaged during shipment from Italy to the United States earlier this year.

Northrop Grumman’s new spacecraft is a real chonker Read More »

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Rocket Report: Russia’s rocket engine predicament; 300th launch to the ISS

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North Korea test-fired a powerful new solid rocket motor for its next-generation ICBM.

A Soyuz-2.1a rocket is propelled by kerosene-fueled RD-107A and RD-108A engines after lifting off Thursday with a resupply ship bound for the International Space Station. Credit: Roscosmos

Welcome to Edition 8.10 of the Rocket Report! Dear readers, if everything goes according to plan, four astronauts are less than six months away from traveling around the far side of the Moon and breaking free of low-Earth orbit for the first time in more than 53 years. Yes, there are good reasons to question NASA’s long-term plans for the Artemis lunar program—the woeful cost of the Space Launch System rocket, the complexity of new commercial landers, and a bleak budget outlook. But many of us who were born after the Apollo Moon landings have been waiting for this moment our whole lives. It is almost upon us.

As always, we welcome reader submissions. If you don’t want to miss an issue, please subscribe using the box below (the form will not appear on AMP-enabled versions of the site). Each report will include information on small-, medium-, and heavy-lift rockets, as well as a quick look ahead at the next three launches on the calendar.

North Korea fires solid rocket motor. North Korea said Tuesday it had conducted the final ground test of a solid-fuel rocket engine for a long-range ballistic missile in its latest advancement toward having an arsenal that could viably threaten the continental United States, the Associated Press reports. The test Monday observed by leader Kim Jong Un was the ninth of the solid rocket motor built with carbon fiber and capable of producing 1,971 kilonewtons (443,000 pounds) of thrust, more powerful than past models, according to the North’s official Korean Central News Agency.

Mobility and flexibility … Solid-fueled intercontinental ballistic missiles, or ICBMs, have advantages over liquid-fueled missiles, which have historically comprised the bulk of North Korea’s inventory. Solid rocket motors can be stored for longer periods of time and are easier to conceal, transport, and launch on demand. The new solid rocket motor will be used on a missile called the Hwasong-20, according to North Korean state media. The AP reports some analysts say North Korea may conduct another ICBM test around the end of the year, showcasing its military strength ahead of a major ruling party congress expected in early 2026.

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Astrobotic eyes Andøya. US-based lunar logistics company Astrobotic and Norwegian spaceport operator Andøya Space have signed a term sheet outlining the framework for a Launch Site Agreement, European Spaceflight reports. The agreement, once finalized, will facilitate flights of Astrobotic’s Xodiac lander testbed from the Andøya Space facilities. The Xodiac vertical takeoff, vertical landing rocket was initially developed by Masten Space Systems to simulate landing on the Moon and Mars. When Masten filed for bankruptcy in 2022, Astrobotic acquired its intellectual property and assets, including the Xodiac vehicle.

Across the pond … So far, the small Xodiac rocket has flown on low-altitude atmospheric hops from Mojave, California, reaching altitudes of up to 500 meters, or 1,640 feet. The agreement between Astrobotic and Andøya paves the way for “several” Xodiac flight campaigns from Andøya Space facilities on the Norwegian coast. “Xodiac’s presence at Andøya represents a meaningful step toward delivering reliable, rapid, and cost-effective testing and demonstration capabilities to the European space market,” said Astrobotic CEO John Thornton.

Ursa Major breaks ground in Colorado. Ursa Major on Wednesday said it has broken ground on a new 400-acre site where it will test and qualify large-scale solid rocket motors for current and future missiles, including the Navy’s Standard Missile fleet, Defense Daily reports. The new site in Weld County, Colorado, north of Denver, will be ready for testing to begin in the fourth quarter of 2025. Ursa Major will be able to conduct full-scale static firings, and drop and temperature storage testing for current and future missile systems.

Seeking SRM options … Ursa Major said the new facility will support national and missile defense programs. The company’s portfolio includes solid rocket motors (SRMs) ranging from 2 inches to 22 inches in diameter for missiles like the Stinger, Javelin, and air-defense interceptors. Ursa Major aims to join industry incumbents Northrop Grumman, L3Harris, and newcomer Anduril as a major supplier of SRMs to the government. “This facility represents a major step forward in our ability to deliver qualified SRMs that are scalable, flexible, and ready to meet the evolving threat environment,” said Dan Jablonsky, CEO of Ursa Major, in a statement. “It’s a clear demonstration of our commitment and ability to rapidly advance and expand the American-made solid rocket motor industrial base that the country needs, ensuring warfighters will have the quality and quantity of SRMs needed to meet mission demands.”

Falcon 9 launches first satellites in a military megaconstellation. The first 21 satellites in a constellation that could become a cornerstone for the Pentagon’s Golden Dome missile-defense shield successfully launched from California Wednesday aboard a SpaceX Falcon 9 rocket, Ars reports. The Falcon 9 took off from Vandenberg Space Force Base, California, and headed south over the Pacific Ocean, reaching an orbit over the poles before releasing the 21 military-owned satellites to begin several weeks of activations and checkouts.

First of many … These 21 satellites will boost themselves to a final orbit at an altitude of roughly 600 miles (1,000 kilometers). The Pentagon plans to launch 133 more satellites over the next nine months to complete the build-out of the Space Development Agency’s first-generation, or Tranche 1, constellation of missile-tracking and data-relay satellites. Military officials have worked for six years to reach this moment. The Space Development Agency (SDA) was established during the first Trump administration, which made plans for an initial set of demonstration satellites that launched a couple of years ago. In 2022, the Pentagon awarded contracts for the first 154 operational spacecraft, including the ones launched Wednesday. “Back in 2019, when the SDA was stood up, it was to do two things. One was to make sure that we can do beyond line of sight targeting, and the other was to pace the threat, the emerging threat, in the missile-warning and missile-tracking domain. That’s what the focus has been,” said Gurpartap “GP” Sandhoo, the SDA’s acting director.

Another Falcon 9 was delayed three times. SpaceX scrubbed launching a communications satellite from an Indonesian company for a third consecutive day Wednesday, Spaceflight Now reports. Possible technical issues got in the way of a launch attempt Wednesday evening after back-to-back days of weather delays at Cape Canaveral Space Force Station, Florida. The Falcon 9 finally launched Thursday evening with the Boeing-built Nusantara Lima communications satellite, targeting a geosynchronous transfer orbit. It’s the latest satellite from the Indonesian company Pasifik Satelit Nusantara.

A declining market … This was just the fifth geosynchronous communications satellite to launch on a commercial rocket this year, all by SpaceX. There were 21 such satellites that launched on commercial vehicles in 2015, including SpaceX’s Falcon 9, Europe’s Ariane 5, Russia’s Proton, ULA’s Atlas V, and Japan’s H-IIA. Much of the world’s launch capacity today is used to deploy smaller communications satellites into low-Earth orbit, primarily for broadband connectivity rather than for the video broadcast market once dominated by higher-altitude geosynchronous satellites.

Putin urges Russia to build more rocket engines. Russian President Vladimir Putin urged aerospace industry leaders on September 5 to press on with efforts to develop booster rocket engines for space launch vehicles and build on Russia’s longstanding reputation as a leader in space technology, Reuters reports. Putin, who spent the preceding days in China and the Russian far eastern port of Vladivostok, flew to the southern Russian city of Samara, where he met industry specialists and toured the Kuznetsov design bureau engine manufacturing plant.

A shell of its former self … “It is important to consistently renew production capacity in terms of engines for booster rockets,” Russian news agencies quoted Putin as saying during the visit. “And in doing so, we must not only meet our own current and future needs but also move actively on world markets and be successful competitors.” The Kuznetsov plant in Samara builds medium-class RD-107 and RD-108 engines for Russia’s Soyuz-2 rockets, which launch Russian military satellites and crew and cargo to the International Space Station. Their designs can be traced to the dawn of the Space Age nearly 70 years ago. Meanwhile, the outlook for heavier-duty Russian rocket engines is murky, at best. Russia’s most-flown large rocket engine in the post-Cold War era, the RD-180, produced by a company called Energomash, is out of production after the end of sales to the United States.

India nabs a noteworthy launch contract. Astroscale, a satellite servicing and space debris mitigation company based in Japan, has selected India’s Polar Satellite Launch Vehicle (PSLV) to deliver a small satellite named ISSA-J1 to orbit in 2027. This is an interesting mission. The ISSA-J1 spacecraft will fly up to two large pieces of satellite debris in orbit to image and inspect them. ISSA-J1, developed in partnership with the Japanese government, is one in a series of Astroscale missions testing different ways of approaching, monitoring, capturing, and refueling other objects in space. The launch agreement was signed between Astroscale and NewSpace India Limited, the commercial arm of India’s space agency.

Rideshare not an option … “We selected NSIL after thorough evaluations of more than 10 launch service providers over the past year, considering technical capabilities, track record, cost, and other elements,” said Eddie Kato, president and managing director of Astroscale Japan. India’s PSLV is right-sized for a mission like this. ISSA-J1 is a rarity in that it must launch on a dedicated rocket because it has to reach a specific orbit to line up with the pieces of space debris it will approach and inspect. Rideshare launches, such as those that routinely fly on SpaceX’s Falcon 9 rocket, are cheaper but go to standard orbits popular for many different types of satellite missions. A dedicated launch on a Falcon 9 would presumably have been more expensive than a flight on India’s smaller PSLV. Rocket Lab’s Electron, another rocket popular for dedicated launches of small satellites, lacks the performance required for Astroscale’s mission.

Russian cargo en route to ISS. Another cargo ship is flying to humanity’s orbital outpost with the successful launch of Russia’s Progress MS-32 supply freighter Thursday from the Baikonur Cosmodrome in Kazakhstan, NASASpaceflight.com reports. The supply ship launched aboard a Soyuz-2.1a rocket and arrived in orbit about nine minutes later, kicking off a two-day pursuit of the International Space Station. This was the 300th launch of an assembly, crew, or cargo mission to the ISS since 1998, including a handful of missions that didn’t reach the complex due to rocket or spacecraft failures.

Important stuff … The Progress MS-32 cargo craft will dock with the aft port of the space station’s Russian Zvezda service module Saturday. The payloads flying on the Progress mission include food, experiments, clothing, water, air, and propellant to be pumped into the space station’s onboard tanks. The spacecraft will also reboost the lab’s orbit.

Metallic tiles? Not so great. It has been two weeks since SpaceX’s last Starship test flight, and engineers have diagnosed issues with its heat shield, identified improvements, and developed a preliminary plan for the next time the ship heads into space, Ars reports. Bill Gerstenmaier, a SpaceX executive in charge of build and flight reliability, presented the findings Monday at the American Astronautical Society’s Glenn Space Technology Symposium in Cleveland. The test flight went “extremely well,” Gerstenmaier said, but he noted some important lessons learned with the ship’s heat shield.

Crunch wrap reigns supreme … “We were essentially doing a test to see if we could get by with non-ceramic tiles, so we put three metal tiles on the side of the ship to see if they would provide adequate heat control, because they would be simpler to manufacture and more durable than the ceramic tiles. It turns out they’re not,” Gerstenmaier said. “The metal tiles… didn’t work so well.” One bright spot with the heat shield was the performance of a new experimental material around and under the tiles. “We call it crunch wrap,” Gerstenmaier said. “It’s like a wrapping paper that goes around each tile.” On the next Starship flight, SpaceX will likely cover more parts of the heat shield with this crunch wrap material. Gerstenmaier said the inaugural flight of Starship Version 3, with upgraded engines and more fuel, is now set to occur next year.

An SLS compromise might be afoot in DC. The Trump administration is seeking to cancel NASA’s Space Launch System rocket after two more flights, but key lawmakers in Congress, including Republican Sen. Ted Cruz of Texas, aren’t ready to go along.  So is this an impasse? Possibly not, as sources say the White House and Congress may not be all that far apart on how to handle this. The solution involves canceling part of the SLS rocket now, but not all of it, Ars reports.

Goodbye EUS? … The compromise might be to cancel a large new upper stage for the SLS rocket called the Exploration Upper Stage. This would save NASA billions of dollars, and the agency could instead procure commercial upper stages, such as those built by United Launch Alliance or Blue Origin, to fly on SLS rockets after NASA’s Artemis III mission. It would also eliminate the need for NASA to finish building an expensive new launch tower at Kennedy Space Center, Florida. The upper stage flying on the first three SLS missions is no longer in production. Sources indicated to Ars that Blue Origin has already begun work on a modified version of its New Glenn upper stage that could fit within the shroud of the SLS rocket.

Next three launches

Sept. 13: Soyuz-2.1b | Glonass-K1 No. 18L | Plesetsk Cosmodrome, Russia | 02: 30 UTC

Sept. 13: Falcon 9 | Starlink 17-10 | Vandenberg Space Force Base, California | 15: 41 UTC

Sept. 14: Falcon 9 | Cygnus NG-23 | Cape Canaveral Space Force Station, Florida | 22: 11 UTC

Photo of Stephen Clark

Stephen Clark is a space reporter at Ars Technica, covering private space companies and the world’s space agencies. Stephen writes about the nexus of technology, science, policy, and business on and off the planet.

Rocket Report: Russia’s rocket engine predicament; 300th launch to the ISS Read More »

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SpaceX’s latest Dragon mission will breathe more fire at the space station

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“Our capsule’s engines are not pointed in the right direction for optimum boost,” said Sarah Walker, SpaceX’s director of Dragon mission management. “So, this trunk module has engines pointed in the right direction to maximize efficiency of propellant usage.”

When NASA says it’s the right time, SpaceX controllers will command the Draco thrusters to ignite and gently accelerate the massive 450-ton complex. All told, the reboost kit can add about 20 mph, or 9 meters per second, to the space station’s already-dizzying speed, according to Walker.

Spetch said that’s roughly equivalent to the total reboost impulse provided by one-and-a-half Russian Progress cargo vehicles. That’s about one-third to one-fourth of the total orbit maintenance the ISS needs in a year.

“The boost kit will help sustain the orbiting lab’s altitude, starting in September, with a series of burns planned periodically throughout the fall of 2025,” Spetch said.

After a few months docked at the ISS, the Dragon cargo capsule will depart and head for a parachute-assisted splashdown in the Pacific Ocean off the coast of California. SpaceX will recover the pressurized capsule to fly again, while the trunk containing the reboost kit will jettison and burn up in the atmosphere.

SpaceX’s Dragon spacecraft approaches the International Space Station for docking at 7: 05 am EDT (11: 05 UTC) on Monday. Credit: NASA TV/Ars Technica

While this mission is SpaceX’s 33rd cargo flight to the ISS under the auspices of NASA’s multibillion-dollar Commercial Resupply Services contract, it’s also SpaceX’s 50th overall Dragon mission to the outpost. This tally includes 17 flights of the human-rated Crew Dragon.

“With CRS-33, we’ll mark our 50th voyage to ISS,” Walker said. “Just incredible. Together, these missions have (carried) well over 300,000 pounds of cargo and supplies to the orbiting lab and well over 1,000 science and research projects that are not only helping us to understand how to live and work effectively in space… but also directly contributing to critical research that serves our lives here on Earth.”

Future Dragon trunks will be able to accommodate a reboost kit or unpressurized science payloads, depending on NASA’s needs at the space station.

The design of the Dragon reboost kit is a smaller-scale version of what SpaceX will build for a much larger Dragon trunk under a $843 million contract signed with NASA last year for the US Deorbit Vehicle. This souped-up Dragon will dock with the ISS and steer it back into the atmosphere after the lab’s decommissioning in the early 2030s. The deorbit vehicle will have 46 Draco thrusters—16 to control the craft’s orientation and 30 in the trunk to provide the impulse needed to drop the station out of orbit.

SpaceX’s latest Dragon mission will breathe more fire at the space station Read More »

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With Trump’s cutbacks, crew heads for ISS unsure of when they’ll come back

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“We are looking at the potential to extend this current flight, Crew-11.”

NASA astronaut Zena Cardman departs crew quarters at Kennedy Space Center, Florida, for the ride to SpaceX’s launch pad. Credit: Miguel J. Rodriguez Carrillo/Getty Images

The next four-person team to live and work aboard the International Space Station departed from NASA’s Kennedy Space Center in Florida on Friday, taking aim at the massive orbiting research complex for a planned stay of six to eight months.

Spacecraft commander Zena Cardman leads the mission, designated Crew-11, that lifted off from Florida’s Space Coast at 11: 43 am EDT (15: 43 UTC) on Friday. Sitting to her right inside SpaceX’s Crew Dragon Endeavour capsule was veteran NASA astronaut Mike Fincke, serving as the vehicle pilot. Flanking the commander and pilot were two mission specialists: Kimiya Yui of Japan and Oleg Platonov of Russia.

Cardman and her crewmates rode a Falcon 9 rocket off the launch pad and headed northeast over the Atlantic Ocean, lining up with the space station’s orbit to set the stage for an automated docking at the complex early Saturday.

Goodbye LZ-1

The Falcon 9’s reusable first stage booster detached and returned to a propulsive touchdown at Landing Zone 1 (LZ-1) at Cape Canaveral Space Force Station, a few miles south of the launch site. This was the 53rd and final rocket landing at LZ-1 since SpaceX aced the first intact recovery of a Falcon 9 booster there on December 21, 2015.

On most of SpaceX’s missions, Falcon 9 boosters land on the company’s offshore drone ships hundreds of miles downrange from the launch site. For launches with enough fuel margin, the first stage can return to an onshore landing. But the Space Force, which leases out the landing zones to SpaceX, wants to convert the site of LZ-1 into a launch site for another rocket company.

SpaceX will move onshore rocket landings to new landing zones to be constructed next to the two Falcon 9 launch pads at the Florida spaceport. Landing Zone 2, located adjacent to Landing Zone 1, will also be decommissioned and handed back over to the Space Force once SpaceX activates the new landing sites.

“We’re working with the Cape and with the Kennedy Space Center folks to figure out the right time to make that transition from Landing Zone 2 in the future,” said Bill Gerstenmaier, SpaceX’s vice president of build and flight reliability. “But I think we’ll stay with Landing Zone 2 at least near-term, for a little while, and then look at the right time to move to the other areas.”

The Falcon 9 booster returns to Landing Zone 1 after the launch of the Crew-11 mission on Friday, August 1, 2025. Credit: SpaceX

Meanwhile, the Falcon 9’s second stage fired its single engine to accelerate the Crew Dragon spacecraft into low-Earth orbit. Less than 10 minutes after liftoff, the capsule separated from the second stage to wrap up the 159th consecutive successful launch of a Falcon 9 rocket.

“I have no emotions but joy right now,” Cardman said moments after arriving in orbit. “That was absolutely transcendent, the ride of a lifetime.”

This is the first trip to space for Cardman, a 37-year-old geobiologist and Antarctic explorer selected as a NASA astronaut in 2017. She was assigned to command a Dragon flight to the ISS last year, but NASA bumped her and another astronaut from the mission to make room for the spacecraft to return the two astronauts left behind on the station by Boeing’s troubled Starliner capsule.

Mike Fincke, 58, is beginning his fourth spaceflight after previous launches on Russian Soyuz spacecraft and NASA’s space shuttle. He was previously training to fly on the Starliner spacecraft’s first long-duration mission, but NASA moved him to Dragon as the Boeing program faced more delays.

“Boy, it’s great to be back in orbit!” Fincke said. “Thank you to SpaceX and NASA for getting us here. What a ride!”

Yui is on his second flight to orbit. The 55-year-old former fighter pilot in the Japanese Air Self-Defense Force spent 141 days in space in 2015. Platonov, a 39-year-old spaceflight rookie, was a fighter pilot in the Russian Air Force before training to become a cosmonaut.

A matter of money

There’s some unexpected uncertainty going into this mission about how long the foursome will be in space. Missions sometimes get extended for technical reasons, or because of poor weather in recovery zones on Earth, but there’s something different in play with Crew-11. For the first time, there’s a decent chance that NASA will stretch out this expedition due to money issues.

The Trump administration has proposed across-the-board cuts to most NASA programs, including the International Space Station. The White House’s budget request for NASA in fiscal year 2026, which begins on October 1, calls for an overall cut in agency funding of nearly 25 percent.

The White House proposes a slightly higher reduction by percentage for the International Space Station and crew and cargo transportation to and from the research outpost. The cuts to the ISS would keep the station going through 2030, but with a smaller crew and a reduced capacity for research. Effectively, the ISS would limp toward retirement after more than 30 years in orbit.

Steve Stich, NASA’s commercial crew program manager, said the agency’s engineers are working with SpaceX to ensure the Dragon spacecraft can stay in orbit for at least eight months. The current certification limit is seven months, although officials waived the limit for one Dragon mission that lasted longer.

“When we launch, we have a mission duration that’s baseline,” Stich said in a July 10 press conference. “And then we can extend [the] mission in real-time, as needed, as we better understand… the reconciliation bill and the appropriations process and what that means relative to the overall station manifest.”

An update this week provided by Dana Weigel, NASA’s ISS program manager, indicated that officials are still planning for Crew-11 to stay in space a little longer than usual.

“We are looking at the potential to extend this current flight, Crew-11,” Weigel said Wednesday. “There are a few more months worth of work to do first.”

This photo of the International Space Station was captured by a crew member on a Soyuz spacecraft. Credit: NASA/Roscosmos

Budget bills advanced in the Senate and House of Representatives in July would maintain funding for most NASA programs, including the ISS and transportation, close to this year’s levels. But it’s no guarantee that Congress will pass an appropriations bill for NASA before the deadline of midnight on October 1. It’s also unknown whether President Donald Trump would sign a budget bill into law that rejects his administration’s cuts.

If Congress doesn’t act, lawmakers must pass a continuing resolution as a temporary stopgap measure or accept a government shutdown. Some members of Congress are also concerned that the Trump administration might simply refuse to spend money allotted to NASA and other federal agencies in any budget bill. This move, called impoundment, would be controversial, and its legality would likely have to be adjudicated in the courts.

A separate amendment added in Congress to a so-called reconciliation bill and signed into law by Trump on July 4 also adds $1.25 billion for ISS operations through 2029. “We’re still evaluating how that’s going to affect operations going forward, but it’s a positive step,” said Ken Bowersox, NASA’s associate administrator for space operations.

Suffice it to say that while Congress has signaled its intention to keep funding the ISS and many other NASA programs, the amount of money the space agency will actually receive remains uncertain. Trump appointees have directed NASA managers to prepare to operate as if the White House’s proposed cuts will become reality.

For officials in charge of the International Space Station, this means planning for fewer astronauts, reductions in research output, and longer-duration missions to minimize the number of crew rotation flights NASA must pay for. SpaceX is NASA’s primary contractor for crew rotation missions, using its Dragon spacecraft. NASA has a similar contract with Boeing, but that company’s Starliner spacecraft has not been certified for any operational flights to the station.

SpaceX’s next crew mission to the space station, Crew-12, is scheduled to launch early next year. Weigel said NASA is looking at the “entire spectrum” of options to cut back on the space station’s operations and transportation costs. One of those options would be to launch three crew members on Crew-12 instead of the regular four-person complement.

“We don’t have to answer that right now,” Weigel said. “We can actually wait pretty late to make the crew size smaller if we need to. In terms of cargo vehicles, we’re well-supplied through this fall, so in the short term, I’d say, through the end of this year and the beginning of ’26, things look pretty normal in terms of what we have planned for the program.

“But we’re evaluating things, and we’ll be ready to adjust when the budget is passed and when we figure out where we really land.”

Photo of Stephen Clark

Stephen Clark is a space reporter at Ars Technica, covering private space companies and the world’s space agencies. Stephen writes about the nexus of technology, science, policy, and business on and off the planet.

With Trump’s cutbacks, crew heads for ISS unsure of when they’ll come back Read More »

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The ISS is nearing retirement, so why is NASA still gung-ho about Starliner?

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NASA is doing all it can to ensure Boeing doesn’t abandon the Starliner program.

Boeing’s Starliner spacecraft atop a United Launch Alliance Atlas V rocket before a test flight in 2019. Credit: NASA/Joel Kowsky

Boeing’s Starliner spacecraft atop a United Launch Alliance Atlas V rocket before a test flight in 2019. Credit: NASA/Joel Kowsky

After so many delays, difficulties, and disappointments, you might be inclined to think that NASA wants to wash its hands of Boeing’s troubled Starliner spacecraft.

But that’s not the case.

The manager of NASA’s commercial crew program, Steve Stich, told reporters Thursday that Boeing and its propulsion supplier, Aerojet Rocketdyne, are moving forward with several changes to the Starliner spacecraft to resolve problems that bedeviled a test flight to the International Space Station (ISS) last year. These changes include new seals to plug helium leaks and thermal shunts and barriers to keep the spacecraft’s thrusters from overheating.

Boeing, now more than $2 billion in the hole to pay for all Starliner’s delays, is still more than a year away from executing on its multibillion-dollar NASA contract and beginning crew rotation flights to the ISS. But NASA officials say Boeing remains committed to Starliner.

“We really are working toward a flight as soon as early next year with Starliner, and then ultimately, our goal is to get into crew rotation flights with Starliner,” Stich said. “And those would start no earlier than the second crew rotation slot at the end of next year.”

That would be 11 years after Boeing officials anticipated the spacecraft would enter operational service for NASA when they announced the Starliner program in 2010.

Decision point

The next Starliner flight will probably transport only cargo to the ISS, not astronauts. But NASA hasn’t made any final decisions on the matter. The agency has enough crew rotation missions booked to fly on SpaceX’s Dragon spacecraft to cover the space station’s needs until well into 2027 or 2028.

“I think there are a lot of advantages, I would say, to fly the cargo flight first,” Stich said. “If we really look at the history of Starliner and Dragon, I think Dragon benefited a lot from having earlier [cargo] flights before the crew contract was let for the space station.”

One drawback of flying a Starliner cargo mission is that it will use up one of United Launch Alliance’s remaining Atlas V rockets currently earmarked for a future Starliner crew launch. That means Boeing would have to turn to another rocket to accomplish its full contract with NASA, which covers up to six crew missions.

While Boeing says Starliner can launch on several different rockets, the difficulty of adapting the spacecraft to a new launch vehicle, such as ULA’s Vulcan, shouldn’t be overlooked. Early in Starliner’s development, Boeing and ULA had to overcome an issue with unexpected aerodynamic loads discovered during wind tunnel testing. This prompted engineers to design an aerodynamic extension, or skirt, to go underneath the Starliner spacecraft on top of its Atlas V launcher.

Starliner has suffered delays from the beginning. A NASA budget crunch in the early 2010s pushed back the program about two years, but the rest of the schedule slips have largely fallen on Boeing’s shoulders. The setbacks included a fuel leak and fire during a critical ground test, parachute problems, a redesign to accommodate unanticipated aerodynamic forces, and a computer timing error that cut short Starliner’s first attempt to reach the space station in 2019.

This all culminated in the program’s first test flight with astronauts last summer. But after running into helium leaks and overheating thrusters, the mission ended with Starliner returning to Earth empty, while the spacecraft’s two crew members remained on the International Space Station until they could come home on a SpaceX Dragon spacecraft this year.

The outcome was a stinging disappointment for Boeing. Going into last year’s crew test flight, Boeing appeared to be on the cusp of joining SpaceX and finally earning revenue as one of NASA’s certified crew transportation providers for the ISS.

For several months, Boeing officials were strikingly silent on Starliner’s future. The company declined to release any statements on their long-term commitment to the program, and a Boeing program manager unexpectedly withdrew from a NASA press conference marking the end of the Starliner test flight last September.

Kelly Ortberg, Boeing’s president and CEO, testifies before the Senate Commerce, Science, and Transportation Committee on April 2, 2025, in Washington, DC. Credit: Win McNamee/Getty Images

But that has changed in the last few months. Kelly Ortberg, who took over as Boeing’s CEO last year, told CNBC in April that the company planned “more missions on Starliner” and said work to overcome the thruster issues the spacecraft encountered last year is “pretty straightforward.”

“We know what the problems were, and we’re making corrective actions,” Ortberg said. “So, we hope to do a few more flights here in the coming years.”

Task and purpose

NASA officials remain eager for Starliner to begin these regular crew rotation flights, even as its sole destination, the ISS, enters its sunset years. NASA and its international partners plan to decommission and scuttle the space station in 2030 and 2031, more than 30 years after the launch of the lab’s first module.

NASA’s desire to bring Starliner online has nothing to do with any performance issues with SpaceX, the agency’s other commercial crew provider. SpaceX has met or exceeded all of NASA’s expectations in 11 long-duration flights to the ISS with its Dragon spacecraft. Since its first crew flight in 2020, SpaceX has established a reliable cadence with Dragon missions serving NASA and private customers.

However, there are some questions about SpaceX’s long-term plans for the Dragon program, and those concerns didn’t suddenly spring up last month, when SpaceX founder and chief executive Elon Musk suggested on X that SpaceX would “immediately” begin winding down the Dragon program. The suggestion came as Musk and President Donald Trump exchanged threats and insults on social media amid a feud as the one-time political allies had a dramatic falling out months into Trump’s second term in the White House.

In a subsequent post on X, Musk quickly went back on his threat to soon end the Dragon program. SpaceX officials participating in NASA press conferences in the last few weeks have emphasized the company’s dedication to human spaceflight without specifically mentioning Dragon. SpaceX’s fifth and final human-rated Dragon capsule debuted last month on its first flight to the ISS.

“I would say we’re pretty committed to the space business,” said Bill Gerstenmaier, SpaceX’s vice president of build and flight reliability. “We’re committed to flying humans in space and doing it safely.”

There’s a kernel of truth behind Musk’s threat to decommission Dragon. Musk has long had an appetite to move on from the Dragon program and pivot more of SpaceX’s resources to Starship, the company’s massive next-generation rocket. Starship is envisioned by SpaceX as an eventual replacement for Dragon and the Falcon 9 launcher.

A high-resolution commercial Earth-imaging satellite owned by Maxar captured this view of the International Space Station on June 7, 2024, with Boeing’s Starliner capsule docked at the lab’s forward port (lower right). Credit: Satellite image (c) 2024 Maxar Technologies

NASA hopes commercial space stations can take over for the ISS after its retirement, but there’s no guarantee SpaceX will still be flying Dragon in the 2030s. This injects some uncertainty into plans for commercial space stations.

One possible scenario is that, sometime in the 2030s, the only options for transporting people to and from commercial space stations in low-Earth orbit could be Starliner and Starship. We’ll discuss the rationale for this scenario later in this story.

While the cost of a seat on SpaceX’s Dragon is well known, there’s low confidence in the price of a ticket to low-Earth orbit on Starliner or Starship. What’s more, some of the commercial outposts may be incompatible with Starship because of its enormous mass, which could overcome the ability of a relatively modest space station to control its orientation. NASA identified this as an issue with its Gateway mini-space station in development to fly in orbit around the Moon.

It’s impossible to predict when SpaceX will pull the plug on Dragon. The same goes with Boeing and Starliner. But NASA and other customers are interested in buying more Dragon flights.

If SpaceX can prove Starship is safe enough to launch and land with people onboard, Dragon’s days will be numbered. But Starship is likely at least several years from being human-rated for flights to and from low-Earth orbit. NASA’s contract with SpaceX to develop a version of Starship to land astronauts on the Moon won’t require the ship to be certified for launches and landings on Earth. In some ways, that’s a more onerous challenge than the Moon mission because of the perils of reentering Earth’s atmosphere, which Starship won’t need to endure for a lunar landing, and the ship’s lack of a launch abort system.

Once operational, Starship is designed to carry significantly more cargo and people than Falcon 9 and Dragon, but it’s anyone’s guess when it might be ready for crew missions. Until then, if SpaceX wants to have an operational human spaceflight program, it’s Dragon or bust.

For the International Space Station, it’s also Dragon or bust, at least until Boeing gets going. SpaceX’s capsules are the only US vehicles certified to fly to space with NASA astronauts, and any more US government payments to Russia to launch Americans on Soyuz missions would be politically unpalatable.

From the start of the commercial crew program, NASA sought two contractors providing their own means of flying to and from the ISS. The main argument for this “dissimilar redundancy” was to ensure NASA could still access the space station in the event of a launch failure or some other technical problem. The same argument could be made now that NASA needs two options to avoid being at the whim of one company’s decisions.

Stretching out

All of this is unfolding as the Trump administration seeks to slash funding for the International Space Station, cut back on the lab’s research program, and transition to “minimal safe operations” for the final few years of its life. Essentially, the space station would limp to the finish line, perhaps with a smaller crew than the seven-person staff living and working in it today.

At the end of this month, SpaceX is scheduled to launch the Crew-11 mission—the 12th Dragon crew mission for NASA and the 11th fully operational crew ferry flight to the ISS. Two Americans, one Japanese astronaut, and a Russian cosmonaut will ride to the station for a stay of at least six months.

NASA’s existing contract with SpaceX covers four more long-duration flights to the space station with Dragon, including the mission set to go on July 31.

One way NASA can save money in the space station’s budget is by simply flying fewer missions. Stich said Thursday that NASA is working with SpaceX to extend the Dragon spacecraft’s mission duration limit from seven months to eight months. The recertification of Dragon for a longer mission could be finished later this year, allowing NASA to extend Crew-11’s stay at the ISS if needed. Over time, longer stays mean fewer crew rotation missions.

“We can extend the mission in real-time as needed as we better understand… the appropriations process and what that means relative to the overall station manifest,” Stich said.

Boeing’s Starliner spacecraft backs away from the International Space Station on September 6, 2024, without its crew. Credit: NASA

Boeing’s fixed-price contract with NASA originally covered an unpiloted test flight of Starliner, a demonstration flight with astronauts, and then up to six operational missions delivering crews to the ISS. But NASA has only given Boeing the “Authority To Proceed” for three of its six potential operational Starliner missions. This milestone, known as ATP, is a decision point in contracting lingo where the customer—in this case, NASA—places a firm order for a deliverable. NASA has previously said it awards these task orders about two to three years prior to a mission’s launch.

If NASA opts to go to eight-month missions on the ISS with Dragon and Starliner, the agency’s firm orders for three Boeing missions and four more SpaceX crew flights would cover the agency’s needs into early 2030, not long before the final crew will depart the space station.

Stich said NASA officials are examining their options. These include whether NASA should book more crew missions with SpaceX, authorize Boeing to prepare for additional Starliner flights beyond the first three, or order no more flights at all.

“As we better understand the budget and better understand what’s in front of us, we’re working through that,” Stich said. “It’s really too early to speculate how many flights we’ll fly with each provider, SpaceX and Boeing.”

Planning for the 2030s

NASA officials also have an eye for what happens after 2030. The agency has partnered with commercial teams led by Axiom, Blue Origin, and Voyager Technologies on plans for privately owned space stations in low-Earth orbit to replace some of the research capabilities lost with the end of the ISS program.

The conventional wisdom goes that these new orbiting outposts will be less expensive to operate than the ISS, making them more attractive to commercial clients, ranging from pharmaceutical research and in-space manufacturing firms to thrill-seeking private space tourists. NASA, which seeks to maintain a human presence in low-Earth orbit as it turns toward the Moon and Mars, will initially be an anchor customer until the space stations build up more commercial demand.

These new space stations will need a way to receive cargo and visitors. NASA wants to preserve the existing commercial cargo and crew transport systems so they’re available for commercial space stations in the 2030s. Stich said NASA is looking at transferring the rights for any of the agency’s commercial crew missions that don’t fly to ISS over to the commercial space stations. Among NASA’s two commercial crew providers, it currently looks more likely that Boeing’s contract will have unused capacity than SpaceX’s when the ISS program ends.

This is a sweetener NASA could offer to its stable of private space station developers as they face other hurdles in getting their hardware off the ground. It’s unclear whether a business case exists to justify the expense of building and operating a commercial outpost in orbit or if the research and manufacturing customers that could use a private space station might find a cheaper option in robotic flying laboratories, such as those being developed by Varda Space Industries.

A rendering of Voyager’s Starlab space station. Credit: Voyager Space

NASA’s policies haven’t helped matters. Analysts say NASA’s financial support for private space station developers has lagged, and the agency’s fickle decision-making on when to retire the International Space Station has made private fundraising more difficult. It’s not a business for the faint-hearted. For example, Axiom has gone through several rounds of layoffs in the last year.

The White House’s budget request for fiscal year 2026 proposes a 25 percent cut to NASA’s overall budget, but the funding line for commercial space stations is an area marked for an increase. Still, there’s a decent chance that none of the proposed commercial outposts will be flying when the ISS crashes back to Earth. In that event, China would be the owner and operator of the only space station in orbit.

At least at first, transportation costs will be the largest expense for any company that builds and operates a privately owned space station. It costs NASA about 40 percent more each year to ferry astronauts and supplies to and from the ISS than it does to operate the space station. For a smaller commercial outpost with reduced operating costs, the gap will likely be even wider.

If Boeing can right the ship with Starliner and NASA offers a few prepaid crew missions to private space station developers, the money saved could help close someone’s business case and hasten the launch of a new era in commercial spaceflight.

Photo of Stephen Clark

Stephen Clark is a space reporter at Ars Technica, covering private space companies and the world’s space agencies. Stephen writes about the nexus of technology, science, policy, and business on and off the planet.

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Rocket Report: SpaceX to make its own propellant; China’s largest launch pad

china, european space agency, international space station, interstellar technologies, Japan, launch, long march 10, rocket report, russia, Science, South Korea, soyuz, Space, Space shuttle, spacex, Starbase, starship, united launch alliance, vulcan / /

United Launch Alliance begins stacking its third Vulcan rocket for the second time.

Visitors walk by models of a Long March 10 rocket, lunar lander, and crew spacecraft during an exhibition on February 24, 2023 in Beijing, China. Credit: Hou Yu/China News Service/VCG via Getty Images

Welcome to Edition 8.02 of the Rocket Report! It’s worth taking a moment to recognize an important anniversary in the history of human spaceflight next week. Fifty years ago, on July 15, 1975, NASA launched a three-man crew on an Apollo spacecraft from Florida and two Russian cosmonauts took off from Kazakhstan, on course to link up in low-Earth orbit two days later. This was the first joint US-Russian human spaceflight mission, laying the foundation for a strained but enduring partnership on the International Space Station. Operations on the ISS are due to wind down in 2030, and the two nations have no serious prospects to continue any partnership in space after decommissioning the station.

As always, we welcome reader submissions. If you don’t want to miss an issue, please subscribe using the box below (the form will not appear on AMP-enabled versions of the site). Each report will include information on small-, medium-, and heavy-lift rockets, as well as a quick look ahead at the next three launches on the calendar.

Sizing up Europe’s launch challengers. The European Space Agency has selected five launch startups to become eligible for up to 169 million euros ($198 million) in funding to develop alternatives to Arianespace, the continent’s incumbent launch service provider, Ars reports. The five small launch companies ESA selected are Isar Aerospace, MaiaSpace, Rocket Factory Augsburg, PLD Space, and Orbex. Only one of these companies, Isar Aerospace, has attempted to launch a rocket into orbit. Isar’s Spectrum rocket failed moments after liftoff from Norway on a test flight in March. None of these companies is guaranteed an ESA contract or funding. Over the next several months, ESA and the five launch companies will negotiate with European governments for funding leading up to ESA’s ministerial council meeting in November, when ESA member states will set the agency’s budget for at least the next two years. Only then will ESA be ready to sign binding agreements.

Let’s rank ’em … Ars Technica’s space reporters ranked the five selectees for the European Launcher Challenge in order from most likely to least likely to reach orbit. We put Munich-based Isar Aerospace, the most well-funded of the group, at the top of the list after attempting its first orbital launch earlier this year. Paris-based MaiaSpace, backed by ArianeGroup, comes in second, with plans for a partially reusable rocket. Rocket Factory Augsburg, another Germany company, is in third place after getting close to a launch attempt last year before its first rocket blew up on a test stand. Spanish startup PLD Space is fourth, and Britain’s Orbex rounds out the list. (submitted by EllPeaTea)

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Japan’s Interstellar Technologies rakes in more cash. Interstellar Technologies raised 8.9 billion yen ($61.8 million) to boost development of its Zero rocket and research and development of satellite systems, Space News reports. The money comes from Japanese financial institutions, venture capital funds, and debt financing. Interstellar previously received funding through agreements with the Japanese government and Toyota, which Interstellar says will add expertise to scale manufacturing of the Zero rocket for “high-frequency, cost-effective launches.” The methane-fueled Zero rocket is designed to deploy a payload of up to 1 metric ton (2,200 pounds) into low-Earth orbit. The unfortunate news from Interstellar’s fundraising announcement is that the company has pushed back the debut flight of the Zero rocket until 2027.

Straight up … Interstellar has aspirations beyond launch vehicles. The company is also developing a satellite communications business, and some of the money raised in the latest investment round will go toward this segment of the company. Interstellar is open about comparing its ambition to that of SpaceX. “On the satellite side, Interstellar is developing communications satellites that benefit from the company’s own launch capabilities,” the company said in a statement. “Backed by Japan’s Ministry of Internal Affairs and Communications and JAXA’s Space Strategy Fund, the company is building a vertically integrated model, similar to SpaceX’s approach with Starlink.”

Korean startup completes second-stage qual testing. South Korean launch services company Innospace says it has taken another step toward the inaugural launch of its Hanbit-Nano rocket by the year’s end with the qualification of the second stage, Aviation Week & Space Technology reports. The second stage uses an in-house-developed 34-kilonewton (7,643-pound-thrust) liquid methane engine. Innospace says the engine achieved a combustion time of 300 seconds, maintaining stability of the fuel and oxidizer supply system, structural integrity, and the launch vehicle integrated control system.

A true micro-launcher … Innospace’s rocket is modest in size and capacity, even among its cohorts in the small launch market. The Hanbit-Nano rocket is designed to launch approximately 200 pounds (90 kilograms) of payload into Sun-synchronous orbit. “With the success of this second stage engine certification test, we have completed the development of the upper stage of the Hanbit-Nano launch vehicle,” said Kim Soo-jong, CEO of Innospace. “This is a very symbolic and meaningful technological achievement that demonstrates the technological prowess and test operation capabilities that Innospace has accumulated over a long period of time, while also showing that we have entered the final stage for commercial launch. Currently, all executives and staff are doing their best to successfully complete the first stage certification test, which is the final gateway for launch, and we will make every effort to prepare for a smooth commercial launch in the second half of the year.”

Two companies forge unlikely alliance in Dubai. Two German entrepreneurs have joined forces with a team of Russian expats steeped in space history to design a rocket using computational AI models, Payload reports. The “strategic partnership” is between LEAP 71, an AI-enabled design startup, and Aspire Space, a company founded by the son of a Soviet engineer who was in charge of launching Zenit rockets from the Baikonur Cosmodrome in Kazakhstan in the 1980s. The companies will base their operations in Dubai. The unlikely pairing aims to develop a new large reusable launch vehicle capable of delivering up to 15 metric tons to low-Earth orbit. Aspire Space is a particularly interesting company if you’re a space history enthusiast. Apart from the connections of Aspire’s founder to Soviet space history, Aspire’s chief technology officer, Sergey Sopov, started his career at Baikonur working on the Energia heavy-lift rocket and Buran space shuttle, before becoming an executive at Sea Launch later in his career.

Trust the computer … It’s easy to be skeptical about this project, but it has attracted an interesting group of people. LEAP 71 has just two employees—its two German co-founders—but boasts lofty ambitions and calls itself a “pioneer in AI-driven engineering.” As part of the agreement with Aspire Space, LEAP 71 will use a proprietary software program called Noyron to design the entire propulsion stack for Aspire’s rockets. The company says its AI-enabled design approach for Aspire’s 450,000-pound-thrust engine will cut in half the time it took other rocket companies to begin test-firing a new engine of similar size. Rudenko forecasts Aspire’s entire project, including a launcher, reusable spacecraft, and ground infrastructure to support it all, will cost more than $1 billion. So far, the project is self-funded, Rudenko told Payload. (submitted by Lin Kayser)

Russia launches ISS resupply freighter. A Russian Progress supply ship launched July 3 from the Baikonur Cosmodrome in Kazakhstan atop a Soyuz-2.1a rocket, NASASpaceflight reports. Packed with 5,787 pounds (2,625 kilograms) of cargo and fuel, the Progress MS-31 spacecraft glided to an automated docking at the International Space Station two days later. The Russian cosmonauts living aboard the ISS will unpack the supplies carried inside the Progress craft’s pressurized compartment. This was the eighth orbital launch of the year by a Russian rocket, continuing a downward trend in launch activity for the Russian space program in recent years.

Celebrating a golden anniversary … The Soyuz rocket that launched Progress MS-31 was painted an unusual blue and white scheme, as it was originally intended for a commercial launch that was likely canceled after Russia’s invasion of Ukraine. It also sported a logo commemorating the 50th anniversary of the Apollo-Soyuz mission in July 1975.

Chinese rocket moves closer to first launch. Chinese commercial launch firm Orienspace is aiming for a late 2025 debut of its Gravity-2 rocket following a recent first-stage engine hot fire test, Space News reports. The “three-in-one” hot fire test verified the performance of the Gravity-2 rocket’s first stage engine, servo mechanisms, and valves that regulate the flow of propellants into the engine, according to a press release from Orienspace. The Gravity-2 rocket’s recoverable and reusable first stage will be powered by nine of these kerosene-fueled engines. The recent hot fire test “lays a solid foundation” for future tests leading up to the Gravity-2’s inaugural flight.

Extra medium … Orienspace’s first rocket, the solid-fueled Gravity-1, completed its first successful flight last year to place multiple small satellites into orbit. Gravity-2 is a much larger vehicle, standing 230 feet (70 meters) tall, the same height as SpaceX’s Falcon 9 rocket. Orienspace’s new rocket will fly in a core-only configuration or with the assistance of two solid rocket boosters. An infographic released by Orienspace in conjunction with the recent engine hot fire test indicates the Gravity-2 rocket will be capable of hauling up to 21.5 metric tons (47,400 pounds) of cargo into low-Earth orbit, placing its performance near the upper limit of medium-lift launchers.

Senator calls out Texas for trying to steal space shuttle. A political effort to remove space shuttle Discovery from the Smithsonian and place it on display in Texas encountered some pushback on Thursday, as a US senator questioned the expense of carrying out what he described as a theft, Ars reports. “This is not a transfer. It’s a heist,” said Sen. Dick Durbin (D-Ill.) during a budget markup hearing before the Senate Appropriations Committee. “A heist by Texas because they lost a competition 12 years ago.” In April, Republican Sens. John Cornyn and Ted Cruz, both representing Texas, introduced the “Bring the Space Shuttle Home Act” that called for Discovery to be relocated from the National Air and Space Museum’s Steven F. Udvar-Hazy Center in northern Virginia and displayed at Space Center Houston. They then inserted an $85 million provision for the shuttle relocation into the Senate version of the “One Big Beautiful Bill,” which, to comply with Senate rules, was more vaguely worded but was meant to achieve the same goal. That bill was enacted on July 4, when President Donald Trump signed it into law.

Dollar signs … As ridiculous as it is to imagine spending $85 million on moving a space shuttle from one museum to another, it’ll actually cost a lot more to do it safely. Citing research by NASA and the Smithsonian, Durbin said that the total was closer to $305 million and that did not include the estimated $178 million needed to build a facility to house and display Discovery once in Houston. Furthermore, it was unclear if Congress even has the right to remove an artifact, let alone a space shuttle, from the Smithsonian’s collection. The Washington, DC, institution, which serves as a trust instrumentality of the US, maintains that it owns Discovery. The paperwork signed by NASA in 2012 transferred “all rights, interest, title, and ownership” for the spacecraft to the Smithsonian. “This will be the first time ever in the history of the Smithsonian someone has taken one of their displays and forcibly taken possession of it. What are we doing here? They don’t have the right in Texas to claim this,” said Durbin.

Starbase keeps getting bigger. Cameron County, Texas, has given SpaceX the green light to build an air separator facility, which will be located less than 300 feet from the region’s sand dunes, frustrating locals concerned about the impact on vegetation and wildlife, the Texas Tribune reports. The commissioners voted 3–1 to give Elon Musk’s rocket company a beachfront construction certificate and dune protection permit, allowing the company to build a facility to produce gases needed for Starship launches. The factory will separate air into nitrogen and oxygen. SpaceX uses liquid oxygen as a propellant and liquid nitrogen for testing and operations.

Saving the roads … By having the facility on site, SpaceX hopes to make the delivery of those gases more efficient by eliminating the need to have dozens of trucks deliver them from Brownsville. The company says they need more than 200 trucks of liquid nitrogen and oxygen delivered for each launch, a SpaceX engineer told the county during a meeting last week. With their application, SpaceX submitted a plan to mitigate expected negative effects on 865 square feet of dune vegetation and 20 cubic yards of dunes, as well as compensate for expected permanent impacts to 7,735 square feet of dune vegetation and 465 cubic yards of dunes. While the project will be built on property owned by SpaceX, the county holds the authority to manage the construction that affects Boca Chica’s dunes.

ULA is stacking its third Vulcan rocket. A little more than a week after its most recent Atlas V rocket launch, United Launch Alliance rolled a Vulcan booster to the Vertical Integration Facility at Cape Canaveral Space Force Station in Florida on July 2 to begin stacking its first post-certification Vulcan rocket, Spaceflight Now reports. The operation, referred to by ULA as Launch Vehicle on Stand (LVOS), is the first major milestone toward the launch of the third Vulcan rocket. The upcoming launch will be the first operational flight of ULA’s new rocket with a pair of US military payloads, following two certification flights in 2024.

For the second time … This is the second time that this particular Vulcan booster was brought to Space Launch Complex 41 in anticipation of a launch campaign. It was previously readied in late October of last year in support of the USSF-106 mission, the Space Force’s designation for the first national security launch to use the Vulcan rocket. However, plans changed as the process of certifying Vulcan to fly government payloads took longer than expected, and ULA pivoted to launch two Atlas V rockets on commercial missions from the same pad before switching back to Vulcan launch preps.

Progress report on China’s Moon rocket. China’s self-imposed deadline of landing astronauts on the Moon by 2030 is now just five years away, and we’re starting to see some tangible progress. Construction of the launch pad for the Long March 10 rocket, the massive vehicle China will use to launch its first crews toward the Moon, is well along at the Wenchang Space Launch Site on Hainan Island. An image shared on the Chinese social media platform Weibo, and then reposted on X, shows the Long March 10’s launch tower near its final height. A mobile launch platform presumably for the Long March 10 is under construction nearby.

Super heavy … The Long March 10 will be China’s most powerful rocket to date, with the ability to dispatch 27 metric tons of payload toward the Moon, a number comparable to NASA’s Space Launch System. Designed for partial reusability, the Long March 10 will use an all-liquid propulsion system and stand more than 92 meters (300 feet) tall. The rocket will launch Chinese astronauts inside the nation’s next-generation Mengzhou crew capsule, along with a lunar lander to transport crew members from lunar orbit to the surface of the Moon using an architecture similar to NASA’s Apollo program.

Next three launches

July 11: Electron | JAKE 4 | Wallops Flight Facility, Virginia | 23: 45 UTC

July 13: Falcon 9 | Dror 1 | Cape Canaveral Space Force Station, Florida | 04: 31 UTC

July 14: Falcon 9 | Starlink 15-2 | Vandenberg Space Force Base, California | 02: 27 UTC

Photo of Stephen Clark

Stephen Clark is a space reporter at Ars Technica, covering private space companies and the world’s space agencies. Stephen writes about the nexus of technology, science, policy, and business on and off the planet.

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