iFixit has published teardown views for the iPhone 16 and iPhone 16 Pro, along with their larger cousins, the Plus and Pro Max.
The videos are really marketing for iFixit’s various repair kits and other tools and products that you can buy—and sometimes these videos now have lengthy plugs for some new product or another—but nonetheless, the videos almost always include interesting insights about devices’ components.
Tearing down the iPhone 16, iFixit confirmed one thing we already suspected: One of the mmWave antennas was removed and replaced in that same spot by the Camera Control button. It also found that the camera systems in the 16 Pro and 16 Pro Max are almost interchangeable, but sadly aren’t because of the placement of a single screw and the length of a single cable. Too bad.
The disassembly process for the Pro phones is mostly the same as before, but thankfully, there’s been a redesign that reduces the risk of damaging the OLED panel when tearing the phone down.
The biggest discovery was that the iPhone 16 and iPhone 16 Plus have a superior battery replacement process compared to earlier phones. Instead of pull tabs, they use an adhesive that lets go when affected by an electric current.
iFixit says this is one of the easiest battery removal processes in the industry, which is high praise, especially when it’s directed toward a company with a difficult record on that front.
Unfortunately, the 16 Pro and 16 Pro Max haven’t moved to the new battery replacement process found in the 16 and 16 Plus. On the bright side, it’s much easier to service the USB-C port than before, though Apple doesn’t sell that part separately.
iFixit gave all the new iPhones a 7 out of 10 repairability score, which is historically high for an iPhone.
The videos go into much more detail, so check them out.
Earlier this week, Apple published a whitepaper titled “Longevity by Design.” The purpose, Apple says, is to explain “the company’s principles for designing for longevity—a careful balance between product durability and repairability.” It also contains some notable changes to Apple’s parts pairing and repair technology.
Here is a summary of the action items in the document’s 24 pages:
True Tone, the color-balancing screen feature, can soon be activated on third-party screens, “to the best performance that can be provided.”
Battery statistics, like maximum capacity and cycle count, will be available “later in 2024” for third-party batteries, with a notice that “Apple cannot verify the information presented.”
Used Apple parts, transferred from one to another, will be “as easy to use as new Apple parts” in select products “later this year.”
Parts for “most repairs” from Apple’s Self Service Repair program will no longer require a device serial number to order.
Changes timed to “later this year” may well indicate their arrival with iOS 18 or a subsequent update.
Apple’s take on repair focuses on scale
To whom is Apple’s document explaining its principles? Apple might say it’s speaking to consumers and the public, but one might infer that the most coveted audience is elected representatives, or their staff, as they consider yet another state or federal bill aimed at regulating repair. Earlier this year, Oregon and Colorado passed repair bills that stop companies from halting repairs with software checks on parts, or “parts pairing.” Other recent bills and legal actions have targeted repair restrictions in Minnesota, Canada, and the European Union.
Apple came out in support of a repair bill in California and at the federal level, in large part because it allows for parts and tools pricing at “fair and reasonable terms” and requires non-affiliated vendors to disclose their independence and use of third-party parts to customers.
“Longevity, by Design” stakes out Apple’s position that there are things more important than repair. Due to what Apple says is its unique combination of software support, resale value, and a focus on preventing the most common device failures, the company “leads the industry in longevity” as measured in products’ value holding, lifespans, and service rates, Apple says. Hundreds of millions of iPhones more than five years old are in use, out-of-warranty service rates dropped 38 percent from 2015 to 2022, and initiatives like liquid ingress protection dropped repair rates on the iPhone 7 and 7 Plus by 75 percent.
“The reliability of our hardware will always be our top concern when seeking to maximize the lifespan of products,” the whitepaper states. “The reason is simple: the best repair is the one that’s never needed.”
Consider the charge port
Apple offers the charging port on iPhones as “an internal case study” to justify why it often bundles parts together rather than making them individually replaceable. From the independent repair shops and techs I’ve talked to in my career, iPhone charging ports, and the chips that control them, are not an uncommon failure point. “Cheap charging cables from 7-11 are serial killers,” one board-level repair shop once told me. Apple disagrees, saying it must consider the broader impact of its designs.
“Making the charging port individually replaceable would require additional components, including its own flexible printed circuit board, connector, and fasteners that increase the carbon emissions required to manufacture each device,” Apple states. This could be justified if 10 percent of iPhones required replacement, but Apple says “the actual service rate was below 0.1%.” As such, keeping the port integrated is a lower-carbon-emission choice.