Tesla recall

tesla’s-2-million-car-autopilot-recall-is-now-under-federal-scrutiny

Tesla’s 2 million car Autopilot recall is now under federal scrutiny

maybe ban it instead —

NHTSA has tested the updated system and still has questions.

A 2014 Tesla Model S driving on Autopilot rear-ended a Culver City fire truck that was parked in the high-occupancy vehicle lane on Interstate 405.

Enlarge / A 2014 Tesla Model S driving on Autopilot rear-ended a Culver City fire truck that was parked in the high-occupancy vehicle lane on Interstate 405.

Tesla’s lousy week continues. On Tuesday, the electric car maker posted its quarterly results showing precipitous falls in sales and profitability. Today, we’ve learned that the National Highway Traffic Safety Administration is concerned that Tesla’s massive recall to fix its Autopilot driver assist—which was pushed out to more than 2 million cars last December—has not actually made the system that much safer.

NHTSA’s Office of Defects Investigation has been scrutinizing Tesla Autopilot since August 2021, when it opened a preliminary investigation in response to a spate of Teslas crashing into parked emergency responder vehicles while operating under Autopilot.

In June 2022, the ODI upgraded that investigation into an engineering analysis, and in December 2023, Tesla was forced to recall more than 2 million cars after the analysis found that the car company had inadequate driver-monitoring systems and had designed a system with the potential for “foreseeable misuse.”

NHTSA has now closed that engineering analysis, which examined 956 crashes. After excluding crashes where the other car was at fault, where Autopilot wasn’t operating, or where there was insufficient data to make a determination, it found 467 Autopilot crashes that fell into three distinct categories.

First, 221 were frontal crashes in which the Tesla hit a car or obstacle despite “adequate time for an attentive driver to respond to avoid or mitigate the crash.” Another 111 Autopilot crashes occurred when the system was inadvertently disengaged by the driver, and the remaining 145 Autopilot crashes happened under low grip conditions, such as on a wet road.

As Ars has noted time and again, Tesla’s Autopilot system has a more permissive operational design domain than any comparable driver-assistance system that still requires the driver to keep their hands on the wheel and their eyes on the road, and NHTSA’s report adds that “Autopilot invited greater driver confidence via its higher control authority and ease of engagement.”

The result has been disengaged drivers who crash, and those crashes “are often severe because neither the system nor the driver reacts appropriately, resulting in high-speed differential and high energy crash outcomes,” NHTSA says. Tragically, at least 13 people have been killed as a result.

NHTSA also found that Tesla’s telematics system has plenty of gaps in it, despite the closely held belief among many fans of the brand that the Autopilot system is constantly recording and uploading to Tesla’s servers to improve itself. Instead, it only records an accident if the airbags deploy, which NHTSA data shows only happens in 18 percent of police-reported crashes.

The agency also criticized Tesla’s marketing. “Notably, the term “Autopilot” does not imply an L2 assistance feature but rather elicits the idea of drivers not being in control. This terminology may lead drivers to believe that the automation has greater capabilities than it does and invite drivers to overly trust the automation,” it says.

But now, NHTSA’s ODI has opened a recall query to assess whether the December fix actually made the system any safer. From the sounds of it, the agency is not convinced it did, based on additional Autopilot crashes that have happened since the recall and after testing the updated system itself.

Worryingly, the agency writes that “Tesla has stated that a portion of the remedy both requires the owner to opt in and allows a driver to readily reverse it” and wants to know why subsequent updates have addressed problems that should have been fixed with the December recall.

Tesla’s 2 million car Autopilot recall is now under federal scrutiny Read More »

tesla-recalls-all-3,878-cybertrucks-over-faulty-accelerator-pedal-cover

Tesla recalls all 3,878 Cybertrucks over faulty accelerator pedal cover

they’re blaming soap —

This time there’s no over-the-air software patch.

Tesla's boxy Cybertruck pictured driving around a corner.

Enlarge / The Tesla Cybertruck.

Tesla

On Monday, we learned that Tesla had suspended customer deliveries of its stainless steel-clad electric pickup truck. Now, the automaker has issued a recall for all the Cybertrucks in customer hands—nearly 4,000 of them—in order to fix a problem with the accelerator pedal. It has come at an inconvenient time for Tesla, which is laying off more than 10 percent of its workforce due to shrinking sales even as CEO Elon Musk asks for an extra $55.8 billion in compensation.

The problem, which affects all 3,878 Cybertrucks delivered so far, has to do with the EV’s accelerator pedal. Tesla has fitted this with a metal-finish cover to match the brushed metal appearance of the truck itself—no word on whether the pedals rust, too—but it says that at some point, “an unapproved change introduced lubricant (soap) to aid in the component assembly of the pad onto the accelerator pedal. Residual lubricant reduced the retention of the pad to the pedal.”

Thanks to the profile of the Cybertruck’s under dash, if the pedal cover becomes partially detached it can slide up and become trapped in place, wedging the pedal down and unleashing all of the Cybertruck’s substantial power—the dual-motor truck boasts 600 hp (447 kW) and can reach 60 mph (98 km/h) in just over four seconds.

  • This cover became partially detached from the accelerator pedal.

  • And then became stuck underneath some trim, jamming the accelerator on full.

Fortunately, applying the brake overrides the accelerator and cuts torque immediately, but that still didn’t prevent one owner from allegedly crashing into a light pole before he was able to bring his Cybertruck to a stop.

Tesla is no stranger to the National Highway Traffic Safety Administration’s official recall process, but this time there is no software fix or over-the-air patch. Instead, the trucks will need to be physically inspected and reworked if necessary. The company says that it will notify its stores and service centers about the recall “on or around” today, and that owners will be contacted in due course.

Tesla recalls all 3,878 Cybertrucks over faulty accelerator pedal cover Read More »

tesla’s-week-gets-worse:-fines,-safety-investigation,-and-massive-recall

Tesla’s week gets worse: Fines, safety investigation, and massive recall

toxic waste, seriously? —

There have been 2,388 complaints about steering failure in the Model 3 and Model Y.

A Tesla Model Y steering wheel and dashboard

Enlarge / More than 2,000 Tesla model-year 2023 Model Y and Model 3s have suffered steering failure, according to a new NHTSA safety defect investigation.

Sjoerd van der Wal/Getty Images

It’s been a rough week for Tesla. On Tuesday, a court in Delaware voided a massive $55.8 billion pay package for CEO Elon Musk. Then, news emerged that Tesla was being sued by 25 different counties in California for years of dumping toxic waste. That was followed by a recall affecting 2.2 million Teslas. Now, Ars has learned that the National Highway Traffic Safety Administration’s Office of Defects Investigation is investigating the company after 2,388 complaints of steering failure affecting the model-year 2023 Model 3 sedan and Model Y crossover.

Paint, brake fluid, used batteries, antifreeze, diesel

Tesla has repeatedly run afoul of laws designed to protect the environment from industrial waste. In 2019, author Edward Niedermeyer cataloged the troubles the company ran into with air pollution from its paint shop in Fremont, California, some of which occurred when the automaker took to painting its cars in a temporary tent-like marquee.

In 2022, the US Environmental Protection Agency fined Tesla $275,000 for violating the Clean Air Act, which followed a $31,000 penalty Tesla paid to the EPA in 2019. But EPA data shows that Tesla continued to violate the Clean Air Act in 2023.

And on Wednesday, Reuters reported that 25 Californian counties sued Tesla for violating the state’s hazardous waste laws and unfair business laws by improperly labeling hazardous waste before sending it to landfills that were not able to deal with the material.

The suit alleged that violations occurred at more than 100 facilities, including the factory in Fremont, and that Tesla disposed of hazardous materials including “but not limited to: lubricating oils, brake fluids, lead acid batteries, aerosols, antifreeze, cleaning fluids, propane, paint, acetone, liquified petroleum gas, adhesives and diesel fuel.”

Despite potentially large penalties for these industrial waste violations, which could have resulted in tens of thousands of dollars of fines for each day the automaker was not compliant, the counties and Tesla swiftly settled the suit on Thursday. Tesla, which had annual revenues of $96.8 billion in 2023, will pay just $1.3 million in civil penalties and an additional $200,000 in costs. The company is supposed to properly train its employees and hire a third party to conduct annual waste audits at 10 percent of its facilities, according to the Office of the District Attorney in San Francisco.

“While electric vehicles may benefit the environment, the manufacturing and servicing of these vehicles still generates many harmful waste streams,” said District Attorney Brooke Jenkins. “Today’s settlement against Tesla, Inc. serves to provide a cleaner environment for citizens throughout the state by preventing the contamination of our precious natural resources when hazardous waste is mismanaged and unlawfully disposed. We are proud to work with our district attorney partners to enforce California’s environmental laws to ensure these hazardous wastes are handled properly.”

An easy recall, a not-so-easy defect investigation

Tesla’s latest recall is a big one, affecting 2,193,869 vehicles—nearly every Tesla sold in the US, including the Model S (model years 2012–2023), the Model X (model years 2016–2024), the Model 3 (model years 2014–2023), the Model Y (model years 2019–2024) and the Cybertruck.

According to the official Part 573 Safety Notice, the issue is due to the cars’ displays, which use a font for the brake, park, and antilock brake warning indicators that is smaller than is legally required under the federal motor vehicle safety standards. NHTSA says it noticed the problem as part of a routine compliance audit on a Model Y in early January. After the agency informed the automaker, Tesla looked into the issue itself, and on January 24, it decided to issue a safety recall. Fortunately for the automaker, it can fix this problem with a software update.

A software patch is unlikely to help its other safety defect problem, however. Yesterday, NHTSA’s ODI upgraded a preliminary evaluation (begun in July 2023) to a full investigation of the steering components fitted to model-year 2023 Models 3 and Y.

NHTSA’s ODI says the problem affects up to 334,569 vehicles, which could suffer a loss of steering control. There have been 124 complaints of steering failure to NHTSA, and the agency says Tesla identified a further 2,264 customer complaints related to the problem. So far, at least one Tesla has crashed as a result of being unable to complete a right turn in an intersection.

A third of the complaints were reported to have happened at speeds below 5 mph, with the majority occurring between 5 and 35 mph and about 10 percent occurring above 35 mph (at least one complaint alleges the problem occurred at 75 mph). “A majority of allegations reported seeing a warning message, ‘Steering assist reduced,’ either before, during, or after the loss of steering control. A portion of drivers described their steering begin to feel ‘notchy’ or ‘clicky’ either prior to or just after the incident,” NHTSA’s investigation said.

NHTSA says there have been “multiple allegations of drivers blocking intersections and/or roadways,” and that more than 50 Teslas had to be towed as a result of the problem. The problem appears to be related to two of the four steering rack part numbers that Tesla used for these model-year 2023 EVs. They were installed in 2,187 of the vehicles, according to the complaints.

Tesla’s week gets worse: Fines, safety investigation, and massive recall Read More »